Operator's manual Vibratory plate WP, VP Model WP, VP Document 5100038877 Issue 06.
Copyright © 2017 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of distribution. This document may only be used by the recipient for the intended purpose. The document may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson Produktion GmbH & Co. KG.
Inhalt Table of Contents 1 Preface ....................................................................................................................................5 2 Introduction ............................................................................................................................6 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 Using the manual.........................................................................................................................
Table of contents 11 Accessories ......................................................................................................................... 32 12 Technical data ..................................................................................................................... 33 12.1 WP1540 ..................................................................................................................................... 33 12.2 WP1550 ...................................................
1 Preface 1 Preface This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. This operator's manual is not a manual for extensive maintenance or repair work.
2 Introduction 2 2.1 Introduction Using the manual This manual is to be considered part of the machine and should be carefully stored during the entire service life of the machine. This manual shall be transferred to subsequent owners or users of the machine. 2.2 Storage location of the manual This manual is part of the machine and must be kept in the immediate vicinity of the machine and made accessible to staff at all times.
2 Introduction NOTICE Supplementary information. 2.7 Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. 2.8 Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: 2.9 Failure to follow this manual. Unintended use. Deployment of untrained personnel.
3 Security 3 Security NOTICE Read and comply with all notes and safety instructions in this manual. Failure to comply with these instructions can cause electric shock, fire and/or serious injuries as well as damage to the machine and/or damage to other objects. Keep safety instructions and notes for the future. 3.1 Policy In keeping with the latest technological developments The machine has been built in keeping with the latest technological developments and the recognized technical safety rules.
3 Security The country-specific regulations, standards, and guidelines on accident prevention and environmental protection must be observed. The operator's manual must be supplemented with additional instructions that take regulatory, national or generally applicable safety standards into consideration. 3.3 Operator responsibilities 3.4 Know and implement the applicable industrial safety regulations.
3 Security 3.6.3 Personal safety 3.6.4 Working under the influence of drugs, alcohol, or drugs can lead to serious injuries. Protective equipment should be worn for all work. Appropriate personal protective equipment considerably reduces the risk of injury. Remove any tools before the machine is put into operation. Tools that are located on a rotating machine part can be ejected and cause serious injury. Always ensure good footing.
3 Security 3.8 General safety instructions - Combustion engines The following notes must be observed: Before starting work, check the engine to ensure there are no leaks and cracks in the fuel lines, tank and fuel cap. Do not operate a defective engine. Replace damaged parts immediately. The pre-set engine speed may not be adjusted. This could lead to engine damage. Make sure that the exhaust system of the engine is free of debris.
3 Security 3.11 Personal Protective Equipment NOTICE To prevent personal injury when handling this machine, personal protective equipment must be worn when working on or around this machine. Pictogram Significance Description Wear safety shoes! Safety shoes provide protection from bruises, falling objects, and slipping. Wear protective gloves! Protective gloves provide protection from abrasion, cuts, punctures, and hot surfaces.
3 Security 3.12 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards. These are barriers (separating protective devices) or other technical measures. This prevents the user from being exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be reduced.
4 Safety and information labels 4 Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. Replace damaged labels and signs immediately. The following labels are located on the machine: WP VP 9 4 4 2 9 3 7 1 8 2 1 8 6 8 5 14 3 8 8 6 8 5 100_0202_ls_0013.
4 Safety and information labels Item Label Description Start/Stop. 2 Use personal protection equipment in order to prevent injuries and health hazards. Ear protection. Read operator's manual. Start/Stop description. 3 Falling machines can cause serious injury. Only lift machine at the central lifting point with certified lifting gear and tackle (safety load hook). Do not lift the machine on the central lifting point with an excavator bucket.
5 Setup and function 5 5.1 Setup and function Standard package The standard package includes: Vibratory plate The control handle is included separately for the vibratory plate WP. The vibratory plate VP is complete. Operator's manual 5.2 Application areas The vibratory plate is used for compacting soil. It is used in gardening and landscaping as well as civil engineering, road construction, and paving. 5.3 Short description The vibratory plate is a machine used to compact soils.
6 Components and operator's controls 6 6.1 Components and operator's controls Components WP VP 8 8 1 1 6 6 5 4 5 3 3 2 2 7 6.2 Item Designation Item Designation 1 Drive motor 5 Belt guard 2 Base plate 6 Water tank (optional) 3 Exciter 7 Handle (VP - position depends on versions) 4 Protective frame (WP) 8 Nameplate Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease.
7 Transport 7 Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. DANGER Danger from falling. Falling machines can cause serious injury e.g. through crushing. Only use suitable and tested lifting gear and tackle (safety load hooks) of sufficient lifting capacity. Only lift the machine from the central lifting point. Reliably secure the machine to the lifting gear.
7 Transport Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. WP VP 1 1 Item 1 Designation Central lifting point 1. To lift the motor, hang suitable tackle at the central lifting point. 2. Carefully load machine into or onto a stable means of transport. WP VP 3. After loading the machine, lash down the machine to prevent it from rolling off, slipping, or tipping over. Attach tie-down lugs to the designated lashing points.
8 Operation and use 8 Operation and use WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. 8.1 Initial operation 8.1.1 WP The supplied control handle needs to be attached prior to initial operation. 1 Item 1 Designation Control handle 1. Align the control handle on the provided bores. 2. Tighten the control handle on the left and right with the screws. The torque setting is 86 Nm. 8.1.
8 Operation and use WARNING Health hazard from exhaust fumes The exhaust fumes of this engine contain chemicals, which the state of California knows can cause cancer, birth defects or other reproductive damage. Operation on sloped surfaces Only approach gradients from below (a gradient that can be easily driven up can also be driven down without any risk). Do not exceed the maximum allowable slanting position (see Technical Data) chapter.
8 Operation and use 8.5 Operation 8.6 In accordance with the intended purpose, the operator should stand behind the machine. Guide and steer the machine using the control handle. Decommissioning 1. Push the throttle lever to the right until it stops and bring the RPM to idling. 2. Put the engine switch in the OFF position. 3. Push the fuel cock to the left to close. 22 100_0202_op_0017.
9 Maintenance 9 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. Only perform maintenance jobs with the engine switched off and the machine decommissioned. WARNING Risk of injury from uncontrolled starting of the machine and moving parts.
9 Maintenance 9.
9 Maintenance Check the fuel level and top off 1 Item 1 1. 2. 3. 4. 5. Designation Fuel cap Remove dirt accumulation within the range of the fuel filler neck. Open the fuel cap. Check the fuel level by visual inspection. If necessary, top off the fuel with a clean filling container. Fuel type See chapter Technical Data. NOTICE Only fill the fuel tank to the bottom edge of the filler neck. 6. Tightly close the fuel cap. Clean the sediment cup 1 1. 2. 3. 4.
9 Maintenance Clean the machine WARNING Risk of fire and explosion when using flammable cleaning agents. Do not clean the machine and elements with gasoline or other solvents. NOTICE Penetrating water can damage the engine, electrical operator's controls or components of the machine. Do not aim high pressure washer directly at air intake area and electrical elements. 1. After cleaning, check the cable, hoses, utility lines and hardware for leaks, loose connections, chafe marks and other damage. 2.
9 Maintenance NOTICE Lay an impermeable film on the working surface to protect against escaping oil. 1. Remove the cover from the filler neck. 2. Open the oil drain hose (VP)/oil drain plug (WP) for draining the oil and collect the draining oil in a suitable bin. 3. Reattach oil drain hose (VP)/oil drain plug (WP). NOTICE Collect escaping or overflowing oil and dispose of with the waste oil in an environmentally friendly manner in accordance with the existing rules and regulations of the legislative body.
9 Maintenance Replace the exciter oil for vibratory plate VP DANGER Risk of scalding Use caution when draining hot oil. NOTICE Perform oil change with warm exciter oil. The machine cannot be in operation. 1 Item 1 Designation Screw plug for filler boring NOTICE Lay an impermeable film on the working surface to protect against escaping oil. 1. 2. 3. 4. Tip the machine to the side of the filler boring and support it. Place an appropriate collecting container below the filler boring.
9 Maintenance Replace the exciter oil for vibratory plate WP DANGER Risk of scalding Use caution when draining hot oil. NOTICE Perform oil change with warm exciter oil. The machine cannot be in operation. 1 2 Item 1 Designation Exciter Item 2 Designation Side cover with O-ring NOTICE Lay an impermeable film on the working surface to protect against escaping oil. 1. 2. 3. 4. 5. Remove the belt guard and V-belt. See chapter Re-tension/replace exciter V-belt.
9 Maintenance Cleaning the air cleaner WARNING Risk of fire and explosion! Do not use any gasoline or cleaning solution to clean the air cleaner cartridge. CAUTION Do not run the engine without an air cleaner. This will quickly lead to engine wear. 1. Remove the wing nuts and air cleaner cover. 2. Remove and separate the air cleaner cartridge. 3. Check both applications for holes and cracks and replace if damaged.
10 Troubleshooting 10 Troubleshooting DANGER Danger to life from unauthorized troubleshooting. 10.1 If faults occur with this machine that are not described in this manual, contact the manufacturer. Do not eliminate the faults independently. Fault table Fault Possible causes Remedial measure Motor will not start. Engine switch in the OFF position. Put the engine switch in the ON position. Throttle lever in the stop or idling position. Place the throttle lever in the start position.
11 Accessories 11 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker Neuson shall cancel any liability. A wide range of accessories is offered for the machine. More information about the individual accessories can be found online at www.wackerneuson.com.
12 Technical data 12 Technical data 12.1 WP1540 Designation Unit Item number WP1540A WP1540A US WP1540Aw WP1540Aw US 5100018330 5100018328 5100018329 5100018327 Centrifugal force kN 15.0 Oscillations Hz 98 rpm 5,880 Compaction performance* m2/h 697 Travel speed m/min 27.0 Gradeability % 36.4 Length (center pole in working position) mm 877 Width mm 430 Height mm 961 Operating weight kg Ground clearance mm 525 Rated power** kW 3.
12 Technical data 12.2 WP1550 Designation Unit Item number WP1550A US WP1550Aw WP1550Aw US 5100018323 5100018325 5100016241 5100018324 Centrifugal force kN 15.0 Oscillations Hz 98 rpm 5,880 Compaction performance* m2/h 750 Travel speed m/min 25.0 Gradeability % 36.4 Length (center pole in working position) mm 877 Width mm 498 Height mm 963 Operating weight kg Ground clearance mm 527 Rated power** kW 3.6 Nominal speed rpm 3,600 Exciter oil volume l 0.
12 Technical data 12.3 Combustion engine Designation Unit Manufacturer Honda Type of engine GX160 Combustion method Four-cycle Cooling Air cooling Cylinders 1 Displacement cm³ 163 Max. slanting position ° 20 Fuel type Gasoline Fuel consumption l/h 0.8 Tank capacity l 3.6 Oil specification SAE 10W-30 Max. oil filling l 0.6 Max. performance kW 3.6 Speed rpm 3,600 Standard SAE J1349 Spark plug model Spark plug air gap Starter type 100_0202_td_0023.
13 Technical data 13 Technical data 13.1 VP1135 Designation Unit Item number VP1135A VP1135A US VP1135Aw VP1135Aw US 5100029066 5100029064 5100029065 5100029063 Centrifugal force kN 11.0 Oscillations Hz 98 rpm 5,880 Compaction performance* m2/h 618 Travel speed m/min 29.0 Gradeability % 36.4 Length (center pole in working position) mm 958 Width mm 355 Height mm 918 Operating weight kg 61 69 Ground clearance mm 467 566 Rated power** kW 2.
13 Technical data 13.2 VP1340 Designation Unit Item number VP1340A VP1340A US VP1340Aw VP1340Aw US 5100029061 5100029059 5100029060 5100029062 5100029058 Centrifugal force kN 13.0 Oscillations Hz 98 rpm 5,880 Compaction performance* m2/h 696 Travel speed m/min 29.0 Gradeability % 36.4 Length (center pole in working position) mm 1,040 Width mm 400 Height mm 937 Operating weight kg 81 93 Ground clearance mm 549 580 Rated power** kW 3.
13 Technical data 13.3 VP1550 Designation Unit Item number VP1550A VP1550A US VP1550Aw VP1550Aw US 5100029057 5100029055 5100029056 5100029054 Centrifugal force kN 15.0 Oscillations Hz 98 rpm 5,880 Compaction performance* m2/h 870 Travel speed m/min 29.0 Gradeability % 36.4 Length (center pole in working position) mm 1,035 Width mm 503 Height mm 940 Operating weight kg 93 102 Ground clearance mm 552 583 Rated power** kW 3.
13 Technical data 13.4 VP2050 Designation Unit Item number VP2050A VP2050A US VP2050Aw VP2050Aw US 5100029053 5100029051 5100029052 5100029050 Centrifugal force kN 20.0 Oscillations Hz 98 rpm 5,880 Compaction performance* m2/h 870 Travel speed m/min 29.0 Gradeability % 36.4 Length (center pole in working position) mm 1,035 Width mm 503 Height mm 940 Operating weight kg 100 110 Ground clearance mm 552 583 Rated power** kW 3.
13 Technical data 13.5 Combustion engine Designation Unit VP1135 Manufacturer Honda Type of engine GX120 GX160 Combustion method Four-cycle Four-cycle Cooling Air cooling Air cooling 1 1 Cylinders Displacement cm³ 118 163 Max. slanting position ° 20 20 Gasoline Gasoline Fuel type Fuel consumption l/h 1.0 0.8 Tank capacity l 2.5 3.6 SAE 10W-30 SAE 10W-30 Oil specification Max. oil filling l 0.6 0.6 Max. performance kW 2.6 3.
14 Emission control systems information and warranty 14 Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. 100_0000_0020.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product WP1540 WP1550 Product type Vibratory plate Function of product Soil compaction Item number 5100018330, 5100018329 5100018323, 5100016241 Net installed power 3.6 kW 3.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product VP1135 VP1340 VP1550 VP2050 Product type Vibratory plate Function of product Soil compaction Item number 5100029066, 5100029065 5100029061, 5100029060, 5100029062 5100029057, 5100029056 5100029053, 5100029052 Net installed power 2.6 kW 3.6 kW 3.6 kW 3.
Important: For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. Wichtig! Informationen über Ersatzteile erhalten Sie von Ihrem Wacker Neuson Händler oder besuchen Sie die Wacker Neuson Website unter http://www.wackerneuson.com/. Important : Pour des informations sur les pièces détachées, merci de consulter votre distributeur Wacker Neuson, ou de visiter le site Internet de Wacker Neuson sur http://www.wackerneuson.com/.
