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Manufacturer Wacker Neuson Produktion GmbH & Co. KG Preußenstraße 41 80809 München www.wackerneuson.com Tel.
1 Foreword 1 Foreword This operator's manual contains information and procedures for the safe operation and maintenance of your Wacker Neuson machine. In the interest of your own safety and to prevent accidents, you should carefully read through the safety information, familiarize yourself with it and observe it at all times. This operator's manual is not a manual for extensive maintenance and repair work. Such work should be carried out by Wacker Neuson service or authorized specialists.
Table Of Contents 1. Technical Data 20 2. Description 22 2.1 2.2 3. Transport to work site/Recommendations on compaction 3.1 3.2 4. 6. 26 Diesel fuel ............................................................................................26 Dry-type air filter ..................................................................................26 Air cleaner – inspecting the service indicator ......................................27 Starting the engine ..........................................
DPS 1850H 2 2.1 2 Safety Safety Principle State of the art This machine has been constructed with state-of-the-art technology according to the recognized rules of safety. Nevertheless, when used improperly, dangers to the life and limb of the operator or to third persons or damage to the machine or other materials cannot be excluded. Proper use The machine must only be used for the following purposes: Compaction of soils. Compaction of asphalt. Shaking in of paving stones.
2 Safety DPS 1850H Requirements for operation The ability to operate the machine safely requires: Proper transport, storage and setup. Careful operation. Careful service and maintenance. Operation Operate the machine only as intended and only when in proper working condition. Operate the machine in a safety-conscious manner with all safety devices attached and enabled. Do not modify or disable any safety devices.
DPS 1850H 2 Safety Exclusion of liability Wacker Neuson will refuse to accept liability for injuries to persons or for damage to materials in the following cases: Structural modifications. Improper use. Failure to comply with this operator's manual. Improper handling. Using of spare parts which are not from Wacker Neuson and not equivalent to the original parts in design and quality. Using of accessories which are not from Wacker Neuson.
2 Safety DPS 1850H Checking for signs of damage Inspect the machine when it is switched off for any signs of damage at least once per work shift. Do not operate the machine if there is visible damage or defects. Have any damage or defects eliminated immediately. 2.2 Qualification of the operating personnel Operator qualifications Only trained personnel are permitted to start and operate the machine. The following rules also apply: You are at least 18 years of age.
DPS 1850H 2.3 2 Safety Protective gear Work clothing Clothing should be appropriate, i.e. should be close-fitting but not restrict your movement. When on construction sites, do not wear long hair loosely, loose clothing or jewelry including rings. These objects can easily get caught or be drawn in by moving machine parts. Only wear clothing made of material that is not easily flammable.
2 Safety DPS 1850H Lifting When lifting the machine, observe the following instructions: Designate a skilled person to guide you for the lifting procedure. You must be able to see or hear this person. Use only suitable and certified hoisting gear, lifting tackle and load-bearing equipment with sufficient lifting capacities. Only use the attachment points described in the operator's manual. Attach the machine securely to the hoisting gear. Ensure that no one is nearby or under the machine.
DPS 1850H 2 Safety Work environment Familiarize yourself with your work environment before you start work. This includes e.g. the following items: Obstacles in the work and traffic area. Load-bearing capacity of the ground. The measures needed to cordon off the construction site from public traffic in particular. The measures needed to secure walls and ceilings. Options available in the event of an accident.
2 Safety DPS 1850H Switching off the machine Switch off the engine in the following situations: Before breaks. If you are not using the machine. Store the machine in such a way that it cannot tilt, fall or slip. Storage location After operation, allow the machine to cool and then store it in a sealed-off, clean and dry location protected against frost and inaccessible to children. Not using starter sprays Highly flammable starter sprays pose a fire hazard. Do not use any starter sprays.
DPS 1850H 2 Safety Avoiding crushing When operating the machine, pay particular attention to avoid being squeezed between the machine and an obstacle. Always look in the direction of travel! Compacting on slopes The following points must be observed if you plan to compact inclined surfaces (slopes, escarpments): Always stand above the machine on a slope. Start at the bottom of a slope (slopes that can be easily managed in an upward direction can be safely traveled in a downward direction also).
2 Safety 2.7 DPS 1850H Safety during the operation of combustion engines Checking for signs of damage Check the engine while switched off for leaks and cracks in the fuel line, tank and fuel cap at least once per work shift. Do not operate the machine if there is visible damage or defects. Have any damage or defects eliminated immediately. Dangers during operation Combustion engines can be dangerous, particularly during operation and when refueling. Read and follow all safety instructions.
DPS 1850H 2 Safety Safety precautions when refueling Please observe the following safety-relevant instructions when refueling: Do not refuel near open flames. Do not smoke. Turn off the engine before refueling and allow it to cool down. Refuel in a well-ventilated environment. Wear fuel-proof protective gloves and, if there is the possibility of spraying, protective goggles and clothing. Do not inhale fuel vapors. Avoid skin and eye contact with fuel.
2 Safety 2.8 DPS 1850H Safety during the operation of hydraulic machines Hydraulic oil Hydraulic oil is harmful to health. Wear safety glasses and safety gloves when handling hydraulic oil. Avoid direct skin contact with hydraulic oil. Remove hydraulic oil from the skin immediately with soap and water. Make sure that no hydraulic oil comes gets in the eyes or on the body. See a physician immediately if hydraulic oil gets into the eyes or is swallowed. Do not eat and drink while handling hydraulic oil.
DPS 1850H 2 Safety Handling operating fluids safely Observe the following points when handling operating fluids, e.g. fuels, oils, greases, coolants etc.: Always wear personal safety clothing. Avoid skin and eye contact with operating fluids. Do not inhale or swallow operating fluids. In particular, avoid contact with hot operating fluids. Burn and scalding hazard. Dispose of replaced or spilled operating fluids according to the applicable regulations for environmental protection.
2 Safety 2.10 DPS 1850H Safety and information labels Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible. Replace any missing or illegible labels. The item numbers for the labels are in the parts book. Item Label Description Start-Stop. 0219259 1 0216633 2 18 Operator's manual If the machine falls, it can cause severe crushing injuries.
DPS 1850H 2 Safety Item Label Description 0219175 3 Wear personal protective gear to avoid injuries or health hazards: Ear protection. Read the operator's manual before startup. 4 Guaranteed sound power level.
Technical Data 1. Technical Data Item no.
Technical Data The weighted effective acceleration value, determined according to EN ISO 5349 Uncertainty K m/s2: DPS 1850H Basic DPS 1850H - Vario DPS 1850H Asphalt 6,1 3,0 6,6 m/s2: 1.0 (*) In accordance with the installed useful outlet power according to Directive 2000/14/ EG. TD00681GB.
Description 2. Description 2.1 T00967GB.fm Max.
Description 2.2 T00967GB.fm Description of function 2.2.1 The exciter (2), which is integrated to the lower mass (1), produces the vibrations required and centrifugal force for the compaction process. This exciter is of the single directional type and has been designed to create circular vibrations. 2.2.2 The engine (4) drives the exciter (2) and is fixed to the motor console (3). The engine torque is transmitted via the centrifugal clutch (5) and the exciter V-belt (6). 2.2.
Transport to work site/Recommendations on compaction 3. Transport to work site/Recommendations on compaction 3.1 Transport to work site Conditions: ∗ To transport the vibration plate, only use suitable lifting equipment with a minimum load-bearing capacity of 150 kg. ∗ During transport, always switch the engine off! ∗ Only attach suitable tackle at the central lifting point (9) provided. ∗ When transporting the machine make sure it is tied down. As fixing points front handles (10) may be used.
Transport to work site/Recommendations on compaction 3.2 Recommendations on compaction 3.2.1 Ground conditions The max. compaction depth depends on several factors relating to the ground condition, such as moisture, grain distribution etc, it is therefore not possible to specify exact values. Recommendation: In each case determine the max. compaction depth with compaction tests and soil samples. 3.2.
Operating instruction 4. Operating instruction 4.1 Diesel fuel Only use pure diesel fuel.Close fuel tank immediately. It is important to maintain absolute cleanliness to avoid otherwise inevitable trouble with the fuel injection system, and to avert a premature clogging up of the fuel filter. Do not open the fuel line nor the fuel pump or any other point of the fuel system to avoid danger of dirt contamination, not even for bleeding of air. The fuel pump will bleed automatically.
Operating instruction 4.3 Air cleaner – inspecting the service indicator Set the engine to full rpms for a short period of time. If the bellows is drawn together during this time and the green field „1“ is covered, then the air cleaner system is due for maintenance. Check the rubber bellows repeatedly per day when working in dusty environments. 4.4 T00973GB.fm Starting the engine ∗ Only start with the engine starting procedure once a sufficiently stable position is assured.
Operating instruction 4.5 Switching off the engine Pull throttle lever back to STOP position. 4.6 Short-term operation interruption Set throttle control lever to idling position. 4.7 End of compaction operation Stop engine. T00973GB.
Maintenance 5. Maintenance 5.1 Maintenance schedule Component Maintenance work Maintenance interval Engine oil Check oil level. Check combustion and cooling air area for dirt. Air filter Inspect the air cleaner service indicator while the engine is running. Clean or replace the air cleaner insert if necessary. Exciter Check attachment screws for tight fit. monthly Engine oil First oil change; check valve clearance set to 0,10 mm when engine is cold.
Maintenance 5.2 Engine oil 5.2.1 Check oil level: ∗ The engine must be horizontally place when filling in oil or checking the oil level. ∗ Check oil level with dip stick (11). ∗ If oil level is to low, top up with oil Fuchs Titan Unic 10W40 MC through oil feed opening (11). Engine oil capacity: 0,9 l. 5.2.2 Oil change: 1. Let engine warm up. 2. Screw oil drainage hose onto oil change valve. Collect oil in an appropriate container and dispose of. 3.
Malfunction 6. Malfunction 6.1 Engine does not start Cause Remedy Throttle lever in stop or idle position. Place throttle lever in start position. Add fuel. Check complete fuel system. No fuel at the injection pump. Wrong valve tapped clearance. Check feeder line to engine and fuel filter. Check valve clearance, set if necessary. Worn out valves. Cylinder and/or piston ring wear. Call in Wacker Neuson Service. Injection nozzle not operating. 6.2 T00977GB.
Malfunction T00977GB.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co.
