Operator's manual Vibratory rammer BS 50, 60, 70 Model BS Document 5100041492 Issue 09.
Copyright © 2017 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of distribution. This document may only be used by the recipient for the intended purpose. The document may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson Produktion GmbH & Co. KG.
Inhalt Table of contents 1 Preface ....................................................................................................................................5 2 Introduction ............................................................................................................................6 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 Using the manual.........................................................................................................................
Table of contents 12 Accessories ......................................................................................................................... 34 13 Technical data ..................................................................................................................... 35 13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9 13.10 14 Noise and vibration information ................................................................................................. BS50-2....................
1 Preface 1 Preface This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. This operator's manual is not a manual for extensive maintenance or repair work.
2 Introduction 2 2.1 Introduction Using the manual This manual is to be considered part of the machine and should be carefully stored during the entire service life of the machine. This manual shall be transferred to subsequent owners or users of the machine. 2.2 Storage location of the manual This manual is part of the machine and must be kept in the immediate vicinity of the machine and made accessible to staff at all times.
2 Introduction NOTICE Supplementary information. 2.7 Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. 2.8 Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: 2.9 Failure to follow this manual. Unintended use. Deployment of untrained personnel.
3 Security 3 Security NOTICE Read and comply with all notes and safety instructions in this manual. Failure to comply with these instructions can cause electric shock, fire and/or serious injuries as well as damage to the machine and/or damage to other objects. Keep safety instructions and notes for the future. 3.1 Policy In keeping with the latest technological developments The machine has been built in keeping with the latest technological developments and the recognized technical safety rules.
3 Security 3.5 Areas of responsibility of the operator The operator is the individual who personally operates this machine for industrial or commercial purposes or who entrusts a third party with the use. The operator bears legal responsibility for his/her protection as well as that of third parties. The user must make the operator's manual available to the operator and ensure that this has been read and understood. 3.6 Operator responsibilities 3.
3 Security 3.9.2 Service 3.9.3 Personal safety 3.9.4 The machine should only be maintained/repaired by technically trained personnel. Use only original spare parts and accessories. This preserves the operational safety of the machine. Working under the influence of drugs, alcohol, or drugs can lead to serious injuries. Protective equipment should be worn for all work. Appropriate personal protective equipment considerably reduces the risk of injury.
3 Security 3.11 General safety instructions – Combustion engines The following notes must be observed: Before starting work, check the engine to ensure there are no leaks and cracks in the fuel lines, tank and fuel cap. Do not operate a defective engine. Replace damaged parts immediately. The pre-set engine speed may not be adjusted. This could lead to engine damage. Make sure that the exhaust system of the engine is free of debris.
3 Security Pictogram Significance Description Wear safety shoes! Safety shoes provide protection from bruises, falling objects, and slipping. Wear safety glasses! Safety glasses protect against flying objects and liquid spray. Wear protective gloves! Protective gloves provide protection from abrasion, cuts, punctures, and hot surfaces. Wear ear protection! Ear protection provides protection from permanent hearing impairment.
3 Security 3.15 Safety devices Safety devices protect the user of this machine from being exposed to existing hazards. These are barriers (separating protective devices) or other technical measures. This prevents the user from being exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be reduced. This machine has the following safety equipment: 1 Item Description 1 Heat shield Heat shield The heat shield protects the operator from radiant heat. 3.
4 Safety and information labels 4 Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. Replace damaged labels and signs immediately. The following labels are located on the machine: 2 3 6 7 8 1 10 4 9 5 14 100_0201_ls_0004.
4 Safety and information labels Item Label 1 2-Takt 2 2-Takt Description 4-Takt 1. Put the throttle lever in the IDLING position. 2. Activate the choke. 4-Takt Danger of suffocation Engines give off carbon monoxide. Do not operate the machine in closed spaces. No sparks, flames or burning objects are permitted near the machine. Turn off the machine before refueling. US Warning Wear ear protection. Read operator's manual. Start engine 1. Put the throttle lever in the IDLING position.
4 Safety and information labels Item Label 5 Description Warning Slowly release the cover so that the spring does not pop out. Read the repair instructions. US 6 7 Guaranteed sound power level. US 8 Warning In dry, flammable vegetation. Fire hazard! Warning against hot surface. US 9 Low oil protection display US 10 16 2-Takt Tank capacity for 2-cycle oil 100_0201_ls_0004.
5 Setup and function 5 5.1 Setup and function Standard package The standard package includes: Vibratory rammer. Operator's manual. 5.2 Application areas The vibratory rammer is used for the compaction of soil and is used in gardening and landscaping, civil engineering and road and highway construction. 5.3 Short description The Wacker Neuson vibratory rammer essentially consists of the drive motor, ramming system, ramming shoe and control handle. The drive occurs via a gasoline engine.
6 Components and operator's controls 6 Components and operator's controls 2 3 1 4 5 6 19 18 7 8 17 10 20 16 11 12 15 13 14 Item 18 Designation Item Designation 1 Central lifting point 11 Exhaust 2 Oil tank (Versions plus) 12 Oil sight glass 3 Operating hour meter/speed display (optional) 13 Handle 4 Fuel tank 14 Ramming shoe 5 Gas throttle lever 15 Ramming system 6 Control handle 16 Bellows 7 Choke 17 Vibration damper 8 Recoil starter 18 Roller kit 9 Purg
7 Transport 7 Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger from falling. Falling machines can cause serious injuries from crushing. Only use suitable and tested lifting gear and slings with sufficient lifting capacity. Reliably secure the machine to the lifting gear. Do not lift the machine with an excavator bucket or forklift.
8 Storage 7.1.2 Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. 1 2 Item 1 Designation Central lifting point Item 2 Designation Roller kit 1. To lift the motor, hang suitable tackle at the central lifting point. 2. Carefully load machine into or onto a stable means of transport. 3. Move the machine forward onto the roller kit. 4. After loading the machine, lash down the machine to prevent it from rolling off, slipping, or tipping over.
9 Operation and use 9 Operation and use WARNING Improper handling may result in injury or serious material damage. 9.1 Please read and follow all safety instructions in this operator's manual. Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the machine and immediately contact a Wacker Neuson dealer. Check the operator's controls for functionality.
9 Operation and use Hold the control handle left and right for an optimal control, performance and minimal hand-armvibrations. To avoid damage to the machine, the machine may not be relocated in a running state. Use caution with coarse materials. In order to avoid extreme wear of the ramming shoe, this must always strike parallel to the ground to be compacted.
9 Operation and use 1 2 3 Item 1. 2. 3. 4. 5. 6. 7. Designation 1 Purge bulb 2 Choke Item 3 Designation Gas throttle lever Firmly hold the machine by the control handle. Activate the choke if the engine is cold. Put the throttle lever in the IDLING position. The fuel cock opens automatically. Press the purge bulb 10x until it is completely filled with fuel. Pull the starter rope of the recoil starter several times until the engine starts. Allow the engine to warm up.
9 Operation and use 9.5 Decommissioning 1. Slowly put the throttle lever in the OFF position. The fuel cock will close automatically. 2. Wait until the machine has come to a complete standstill. CAUTION Hot surfaces Wear protective gloves. NOTICE Park the machine so that it cannot tip over, fall or slip away. 24 100_0201_op_0004.
10 Maintenance 10 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. Only perform maintenance work with the machine switched off. WARNING Risk of fire and explosion from fuel and fuel vapors.
10 Maintenance 10.1 Maintenance table Maintenance work daily Clean the machine Visual check for completeness. Visual inspection for damage. Clean the air filter, replace if necessary. Check the oil level, top off if necessary. Percussion system. Four-cycle engine. Check the fuel lines and connections for cracks and leaks. Replace if necessary. weekly/ 25 h Check screw connections of the ramming shoe. Tighten if necessary. Clean the cooling fins of the engine.
10 Maintenance 10.2.2 Top off the fuel WARNING Risk of fire and explosion from fuel and fuel vapors. Do not smoke. Do not refuel near open flames. Switch off engine and allow it to cool before refueling. CAUTION Health risk from fuel. Refuel in a well-ventilated area. Do not inhale fuel vapors. Avoid fuel contact with skin or eyes. 1 Item 1 Designation Fuel cap 1. Remove dirt accumulation in the area of the fuel cap. 2. Slowly unscrew the fuel cap and remove.
10 Maintenance NOTICE During cleaning, no grime may get into the intake port of the engine. This may cause engine damage. 1. Remove the air cleaner (filter) cover. 1 Item 1 Designation Air cleaner (filter) cover/air filter 2. Remove the main filter element and the prefilter and check for holes or cracks. Replace the filter elements if necessary. Main filter element: Replace the filter element if very contaminated. Prefilter: Only use low-pressure compressed air to clean the prefilter.
10 Maintenance 1 Item Designation 1 Oil sight glass 2. Tilt the vibratory rammer so that it forms a right angle to the ground. 3. Check the oil level through the oil sight glass. Oil must fill 1/2 to 3/4 of the oil sight glass. 4. If the oil level is too low, top off the oil. For the oil specification, see the chapter Technical Data. NOTICE Do not overfill the ramming system with oil. An oil level that is too high can lead to a hydraulic lock in the ramming system.
10 Maintenance 8. Screw the oil sight glass back on, but do not tighten. 9. Stand the vibratory rammer upright to check the oil level. 10.If necessary, top off the oil until the oil sight glass is 1/2 to 3/4 filled. 11.Then tighten the oil sight glass. The torque setting is 9 Nm. 12.Wipe the area of the oil sight glass with a clean cloth. 10.2.6 Oil change 1. Remove dirt accumulation within the range of the oil sight glass. 2. Screw on the oil sight glass.
10 Maintenance 10.2.7 Checking/tightening the screw connections of the ramming shoe For vibratory rammers, all screw connections of the ramming shoe must be checked to ensure a firm seat at regular intervals. 1 1 3 2 3 2 Item 10.2.8 torque setting Nm (ft-lbs.) 1 86 (63) 2 19 (14) 3 79 (58) Cleaning the cooling fins of the engine Clean cooling fins on the engine make it possible for fresh air to circulate around the combustion chamber unimpeded.
10 Maintenance Installing the spark plug 1. First, screw in the spark plug by hand and then tighten with a spark plug wrench. The torque setting is 25 Nm. 2. Attach the spark plug cap to the spark plug. NOTICE Screwed-in spark plugs that are too loose or too tight may cause engine damage. Tighten the spark plug with the prescribed torque setting. 10.2.10 Clean/replace the fuel filter 1 Item 1 Designation Fuel filter 1. Disconnect the fuel line and then remove it from the fuel filter. 2.
11 Troubleshooting 11 Troubleshooting DANGER Danger to life from unauthorized troubleshooting. 11.1 If faults occur with this machine that are not described in this manual, contact the manufacturer. Do not eliminate the faults independently. Fault table Fault Possible causes Remedial measure The engine does not start. Fuel cock is not closed. Put the throttle lever in the IDLING position. Choke is disabled. Place the throttle lever on IDLE and activate the choke. Purge bulb not pressed.
12 Accessories 12 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker Neuson shall cancel any liability. A wide range of accessories is offered for the machine. More information about the individual accessories can be found online at www.wackerneuson.com.
13 Technical data 13 Technical data 13.1 Noise and vibration information The noise and vibration information listed was determined according to the following guidelines with the machine-typical operating states / specific test conditions while applying harmonized standards: Machine directive 2006/42/EC Noise emissions directive 2000/14/EC In operational application, deviating values may result depending on the prevailing operating conditions. 13.1.
13 Technical data 13.3 BS50-2plus Designation Unit Item number BS50-2plus 11" BS50-2plus 11" US BS50-2plus 11" ha US BS50-2plus 6" (24mm) 5100030596 5100030594 5100030595 5100030597 Percussion rate rpm 687 Impact force kN 16 Travel speed m/min Length mm 673 Width mm 343 Height mm 940 Length (ramming shoe) mm 340 Width (ramming shoe) mm 280 165 Weight kg 59 56 Operating power kW 1,7 Operating speed* rpm 4.
13 Technical data 13.4 BS60-2 / BS60-2plus Designation Unit Item number BS60-2 11" BS602plus 11" BS602plus 11" CN BS602plus 11" US BS602plus 11" ha US 5100030600 5100037561 5100030604 5100039660 5100030602 5100030603 Percussion rate rpm 687 Impact force kN 18 Travel speed m/min 9,8 Length mm 673 Width mm 343 Height mm 965 Length (ramming shoe) mm 340 Width (ramming shoe) mm 280 Weight kg 66 Operating power kW 1,8 Operating speed* rpm 4.
13 Technical data 13.5 BS70-2 / BS70-2plus Designation Unit Item number BS70-2plus 11" BS70-2plus 11" US 5100030607 5100030609 5100030608 Percussion rate rpm 687 Impact force kN 20 Travel speed m/min 8,9 Length mm 673 Width mm 343 Height mm 965 Length (ramming shoe) mm 340 Width (ramming shoe) mm 280 Weight kg 80 Operating power kW 2,0 Operating speed* rpm 4.
13 Technical data 13.6 Combustion engine two-cycle Designation Unit Item number 5100030590, 5100030591, 5100030592, 5100030600, 5100030607 Type of engine 5100030594, 5100030595, 5100030596, 5100030597, 5100030602, 5100030603, 5100030604, 5100030608, 5100030609, 5100039660 WM80 Manufacturer Wacker Neuson Combustion method two-cycle Displacement cm3 80 Rated output kW 2,0 Rated speed rpm 4.
13 Technical data 13.7 BS50-4 Designation Unit Item number BS50-4As 11" US 5100030599 5100030598 Percussion rate rpm 656 Impact force kN 16 Travel speed m/min 7,1 Length mm 673 Width mm 343 Height mm 940 Length (ramming shoe) mm 340 Width (ramming shoe) mm 280 Weight kg 65 Operating power kW 2,7 Operating speed* rpm 4.
13 Technical data 13.8 BS60-4 Designation Unit Item number BS60-4As 11" BS60-4As 11" US 5100030606 5100037562 5100030605 Percussion rate rpm 656 Impact force kN 18 Travel speed m/min 8,8 Length mm 673 Width mm 343 Height mm 965 Length (ramming shoe) mm 340 Width (ramming shoe) mm 280 Weight kg 72 Operating power kW 2,7 Operating speed* rpm 4.
13 Technical data 13.9 BS70-4 Designation Unit Item number BS70-4As 11" US 5100030611 5100030610 Percussion rate rpm 656 Impact force kN 20 Travel speed m/min 7,0 Length mm 673 Width mm 343 Height mm 965 Length (ramming shoe) mm 340 Width (ramming shoe) mm 280 Weight kg 80 Operating power kW 2,7 Operating speed* rpm 4.
13 Technical data 13.10 Combustion engine four-cycle Designation Unit Item number 5100030598, 5100030599, 5100030605, 5100030606, 5100030610, 5100030611 Type of engine GXR120 Manufacturer Honda Combustion method four-cycle Displacement cm3 120 Rated output kW 2,7 Rated speed rpm 4.
14 Emission Control Systems Information and Warranty 14 Emission Control Systems Information and Warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. 14.1 Emission Control System Background Information Introduction Wacker Neuson spark-ignited engines/equipment must conform with applicable Environmental Protection Agency (EPA) emissions regulations.
14 Emission Control Systems Information and Warranty Limited Defect Warranty Period for Wacker Neuson Emission Control Systems The warranty period for this engine/equipment begins on the date of sale to the initial purchaser and continues for a minimum of two (2) years. For the warranty terms for your specific engine/equipment, visit wackerneuson.com. Any implied warranties are limited to the duration of this written warranty.
14 Emission Control Systems Information and Warranty Evaporative Emissions Systems Covered Components Evaporative control system Fuel tank (if applicable). Fuel tank cap (if applicable). Fuel line (if applicable). Fuel line fittings (if applicable). Clamps (if applicable). Carbon canister (if applicable). Purge port connector (if applicable). Miscellaneous parts associated with the evaporative emission control system Clamps. Gaskets. Mounting brackets.
14 Emission Control Systems Information and Warranty How to Make a Claim In the event that any emission-related part is found to be defective during the warranty period, you shall notify Wacker Neuson Product Support Department (1-800-770-0957, or technical.support@wackerneuson.com, or wackerneuson.com ), and you will be advised of the appropriate dealer/service center where warranty repair can be performed.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product BS50-2 BS60-2 BS70-2 Product type Vibratory rammer Function of product Soil compaction Item number 5100030591, 5100030596, 5100030592, 5100030597 5100030600, 5100030604, 5100037561, 5100039660 5100030607, 5100030609 Net installed power 1.7 kW 1.8 kW 2.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product BS50-4 BS60-4 BS70-4 Product type Vibratory rammer Function of product Soil compaction Item number 5100030599 5100030606, 5100037562 5100030611 Net installed power 2.7 kW 2.7 kW 2.
