Repair manual

Repair PS2 500, PSA2 500

Repair.fm 70

See graphic wc_gr000439.

2. Connect black, blue and red wire connections to capacitor (q).

3. Reposition capacitor (q) inside two tangs of motor bracket (o).

Note: A thin piece of double-sided tape between motor bracket (o)

and capacitor (q) temporarily holds the capacitor in the proper

position and ease reassembly.

4. Reposition single ground wire (j) to motor bracket (o) and secure

with screw (k).

5. Feed red, green and white wires, up through opening of housing

cover (m).

6. Align three holes of housing cover and assemble finger-tight with

three washers (i) and three bolts (h).

Note: Make sure motor housing and housing cover have an equal

amount of gap when tightening.

7. Alternately tighten each bolt one-quarter turn until tight.

8. Lay rubber gasket (v) over housing cover (m).

9. Lay large diameter o-ring (t) into the grooved recess of the oil

housing (l).

10.Lay outer cover (r) over housing cover (m), guiding wires through

opening.

11.Make red, green and white wire connections to matching

connections of power cable (s). Make sure they are solid

connections to the adjacent wires.

12.Position the power cable (s) and cover (z) in place.

13.Push loose wires and wire connections inside the protruding boss

of housing cover (m).

14.Line up cover (z) and press into place, securing with two bolts (y).

—PSA2 500, secure relay unit (aa) with two bolts (ab).

15.Turn pump on its side and remove oil plug.

—Pour 160 ml (5.1fl-oz) of SAE 10W/20W oil into oil housing.

wc_gr000439