Repair manual

Table of Contents
wc_bo0154618001enTOC.fm i
1. Foreword 1
2. Safety Information 2
2.1 Operating and Electrical Safety .......................................................................2
2.2 Information Labels ...........................................................................................3
3. Technical Data 5
3.1 PS2 400 ...........................................................................................................5
3.2 PS2 500, PSA2 500 .........................................................................................8
3.3 PS2 750 .........................................................................................................11
3.4 PS3 1500, PS3 2200 .....................................................................................14
3.5 PS2 1503, PS3 1503 .....................................................................................16
3.6 PS2 2203, PS3 2203 .....................................................................................19
3.7 PS2 3703, PS3 3703, PS4 3703 ...................................................................22
3.8 PS3 5503, PS4 5503 .....................................................................................25
3.9 PS4 7503HH, PS4 7503HF ...........................................................................28
3.10 PS4 11003HH, PS4 11003HF .......................................................................31
4. General Operation 34
4.1 Introduction ....................................................................................................34
4.2 Prior to Operation ..........................................................................................34
4.3 Installation .....................................................................................................34
4.4 Operation .......................................................................................................39
5. Elementary Maintenance 41
5.1 Inspection of Lubrication Oil ..........................................................................41
6. Repair 43
6.1 Special Tools for Pump Disassembly, Testing and Reassembly ..................43
6.2 PS2 400 (1–2HP) ..........................................................................................44
6.3 PS2 500, PSA2 500 (2–3HP) ........................................................................64
6.4 PS2 750 (1HP) ..............................................................................................80
6.5 PS3 1500, PS3 2200 (2–3HP) .....................................................................100
6.6 PS2 1503, PS3 1503, PS2 2203, PS3 2203 (2–5HP) .................................125
6.7 PS2 3703, PS3 3703, PS4 3703, PS3 5503, PS4 5503 (5–10HP) .............147
6.8 PS4 7503HH, PS4 7503HF, PS4 11003HH, PS4 11003HF (10–15HP) .....175
7. Troubleshooting 205
8. Threadlock and Sealant 207
8.1 Threadlock and Sealant Usage Guide .........................................................207
9. Torque Values 208
9.1 Metric Fasteners (DIN) ................................................................................208
9.2 Inch Fasteners (SAE) ..................................................................................209
10. Electrical Schematics 211
10.1 PS2 400 .......................................................................................................211
10.2 PS2 500, PSA2 500 .....................................................................................212
10.3 PS2 750 .......................................................................................................214
10.4 PS3 1500 .....................................................................................................215
10.5 PS3 2200 .....................................................................................................216
10.6 PS2 1503, PS3 1503 ...................................................................................217
10.7 PS2 2203, PS2 2203 ...................................................................................218
10.8 PS2 3703, PS3 3703, PS4 3703 .................................................................219
10.9 PS3 5503, PS4 5503 ...................................................................................220
10.10 PS4 7503HH, PS4 7503HF .........................................................................221
10.11 PS4 11003HH, PS4 11003HF .....................................................................222