Repair manual

Repair PS2 3703, PS3 3703, PS4 3703, PS3 5503, PS4 5503

Repair.fm 152

8. Position plate (e) on top of stator. Line up cutouts in plate with

protruding wires.

9. Gather loose wires and guide them through hole while at the same

time lowering cover housing. Align with upper bearing, being

careful not to damage spring washer (d). Do not force.

10.Carefully lower housing cover into place.

Note: Cover housing and rotor assembly must be perpendicular for

the housing to slide into place.

11.Assemble four bolts (s) and four lockwashers (t) to cover housing.

Assemble “L” bracket (u) in one of the four mounting holes.

—Sequentially turn each bolt (ag) one-quarter turn until all four

bolts are tight and the torque is distributed evenly.

—PS3 5503 & PS4 5503 only, assemble one socket-hex bolt (b)

and one lockwasher (c) to cover housing.

—Slide heat shrinks back over each the three exposed wire

connections and apply heat to collapse insulation material

around connection. Make sure any exposed wire or metal is

completely insulated. Allow time to cool before proceeding.

12.Position the power cable (ag) direct above the motor leads and

secure the four wire connections. Make sure the connections are

solid. Power cable:

—Green wire attaches to motor green wire.

— White wire attaches to motor “V” black wire.

—Red wire attaches to motor “U” black wire.

—Black wire attaches to motor “W” black wire.

13.Push wires and their connections into the hole of the protruding

boss, lining up cover (y) with four mounting holes.

14.Press cable cover (y) down and secure with four bolts (x).

Alternately tighten each bolt one-quarter turn until cable cover (y)

is securely sealed and the torque is evenly distributed.

15.Verify that cable restraint is in place and properly assembled.

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