Repair manual

Repair PS2 1503, PS3 1503, PS2 2203, PS3 2203
Repair.fm 138
Note: Cover housing and rotor assembly must be perpendicular for
the housing to slide into place.
13.Assemble four bolts (k) and four lockwashers (l) to cover housing.
Assemble “L” bracket (m) in one of the four mounting holes.
—Sequentially turn each bolt (k) one-quarter turn until all four bolts
are tight and the torque is distributed evenly.
14.Position the power cable (x) direct above the motor leads and
secure the four wire connections. Make sure the connections are
solid. Power cable:
—Green wire attaches to motor green wire.
— White wire attaches to motor “V” black wire.
—Red wire attaches to motor “U” black wire.
—Black wire attaches to motor “W” black wire.
15.Push wires and their connections into the hole of the protruding
boss, lining up cover (t) with two mounting holes.
16.Press cable cover (t) down and secure with two screws (s).
Alternately tighten each bolt one-quarter turn until cover (t) is
securely sealed and the torque is evenly distributed.
17.Verify that cable restraint is in place and properly assembled.
18.If hose coupling (f) was removed, reposition gasket (g) and hose
coupling (f) to cover housing (n) and secure with four bolts (d) and
lockwashers (e).
19.If lift handle was removed, obtain keyring/warning plate
combination and trap around one of the legs of lift handle before
securing to cover housing with two bolts (h).
Note: If keyring/warning plate is damaged, illegible or missing,
replace it.
—Top half of pump is now complete
20.With top half of the pump assembled, lay pump on its side.
21.Position gasket (ah) to underside of motor frame (aa).
22.Lay volute (al) upside down and press seal (ag) into cavity.
See graphic wc_gr000635.