Repair manual

PS2 1503, PS3 1503, PS2 2203, PS3 2203 Repair

Repair.fm 129

See graphic wc_gr000630.

8. Position plate (b) on top of stator. Line up cutouts in plate with

protruding wires.

9. Gather loose wires and guide them through hole while at the same

time lowering cover housing. Align with upper bearing, being

careful not to damage spring washer (a). Do not force.

10.Carefully lower housing cover into place.

Note: Cover housing and rotor assembly must be perpendicular for

the housing to slide into place.

11.Assemble four bolts (k) and four lockwashers (l) to cover housing.

Assemble “L” bracket (m) in one of the four mounting holes.

12.Sequentially turn each bolt (k) one-quarter turn until all four bolts

are tight and the torque is distributed evenly.

13.Position the power cable (x) direct above the motor leads and

secure the four wire connections. Make sure the connections are

solid. Power cable:

—Green wire attaches to motor green wire.

— White wire attaches to motor “V” black wire.

—Red wire attaches to motor “U” black wire.

—Black wire attaches to motor “W” black wire.

14.Push wires and their connections into the hole of the protruding

boss, lining up cover (t) with two mounting holes.

15.Press cable cover (t) down and secure with two screws (s).

Alternately tighten each bolt one-quarter turn until cover (t) is

securely sealed and the torque is evenly distributed.

16.Verify that cable restraint is in place and properly assembled.

17.If hose coupling (f) was removed, reposition gasket (g) and hose

coupling (f) to cover housing (n) and secure with four bolts (d) and

lockwashers (e).

wc_gr000630