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PD 2/3 Table of Contents 1. Foreword 3 2. Emission Control System Information 4 3. Safety Information 4. 5. 15 3.1 Laws Pertaining to Spark Arresters .................................................... 15 3.2 Operating Safety ................................................................................ 16 3.3 Operator Safety while using Internal Combustion Engines ................ 17 3.4 Service Safety ..................................................................................
Table of Contents 6. PD 2/3 Maintenance 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 28 Periodic Maintenance Schedule ..........................................................28 Changing Engine Oil ...........................................................................29 Cleaning Fuel Strainer .........................................................................29 Servicing Air Cleaner ...........................................................................30 Spark Plug .........................
CALIFORNIA Proposition 65 Warning: WARNING 1. Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Foreword This manual provides information and procedures to safely operate and maintain this Wacker model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual.
Emission Control System Information 2. Emission Control System Information Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
Emission Control System Information Replacement Parts The emission control systems on your Wacker engine were designed, built, and certified to conform with EPA and California emissions regulations. We recommend the use of genuine Wacker parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
Emission Control System Information METHANOL - (methyl or wood alcohol) 5% by volume. You may use gasoline containing up to 5% methanol by volume, as long as it contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems. It may also damage metal, rubber, and plastic parts of your fuel system.
Emission Control System Information EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE This emission warranty is applicable in all States, except the State of California. Wacker Corporation, N92 W15000 Anthony Avenue, Menomonee Falls, WI 53051-1504, (herein "Wacker") warrant(s) to the initial retail purchaser and each subsequent owner, that this non-road engine (herein "engine") has been designed, built, and equipped to conform at the time of initial sale to all applicable regulations of the U.S.
Emission Control System Information PARTS COVERED Listed below are the parts covered by the Emission Components Defect Warranty. Some of the parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part. (1) Fuel Metering System (i) Carburetor and internal parts (and/or pressure regulator or fuel injection system). (ii) Air/fuel ratio feedback and control system, if applicable. (iii) Cold start enrichment system, if applicable.
Emission Control System Information OBTAINING WARRANTY SERVICE To obtain warranty service, take your engine to the nearest authorized Wacker service dealer. Bring your sales receipts indicating date of purchase for this engine. The service dealer authorized by Wacker will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order. All parts and accessories replaced under this warranty become the property of Wacker.
Emission Control System Information THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY: MAINTENANCE AND REPAIRS You are responsible for the proper maintenance of the engine. You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise. These receipts and maintenance records should be transferred to each subsequent owner of the engine.
Emission Control System Information Your emission control system may include parts such as the carburetor or fuel-injection system, fuel lines and the ignition system. Also included may be hoses, clamps, connectors and other associated components. Where a warrantable condition exists, a Wacker authorized service center will repair your Wacker engine at no cost to you including diagnosis, parts and labor. MANUFACTURER'S WARRANTY COVERAGE: The emissions control system is warranted for two years.
Emission Control System Information GENERAL EMISSIONS WARRANTY COVERAGE - California Only Wacker warrants to the ultimate purchaser and each subsequent purchaser that this small off-road engine (1) has been designed, built and equipped so as to conform with all applicable regulations; and (2) is free from defects in materials and workmanship that cause the failure of a warranted part to conform with those regulations as may be applicable to the terms and conditions stated below. A.
Emission Control System Information 7) Wacker is liable for damages to other engine components proximately caused by a failure under warranty of any warranted part. 8) Throughout the engine warranty period stated above, Wacker will maintain a supply of warranted parts sufficient to meet the expected demand for such parts. 9) Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner.
Emission Control System Information C. Warranted Parts: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if Wacker demonstrates that the engine has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part.
PD 2/3 3. Safety Information Safety Information This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Safety Information 3.2 PD 2/3 Operating Safety DANGER Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the warnings and safety guidelines could result in severe injury or death. 3.2.1 NEVER allow anyone to operate this equipment without proper training. People operating this equipment must be familiar with the risks and hazards associated with it.
PD 2/3 3.3 Safety Information Operator Safety while using Internal Combustion Engines WARNING 3.4 3.3.1 DO NOT smoke while operating the machine. 3.3.2 DO NOT smoke when refueling the engine. 3.3.3 DO NOT refuel a hot or running engine. 3.3.4 DO NOT refuel the engine near an open flame. 3.3.5 DO NOT spill fuel when refueling the engine. 3.3.6 DO NOT run the engine near open flames. 3.3.7 ALWAYS refill the fuel tank in a well-ventilated area. 3.3.
Safety Information Label Locations CAUTION VORSICHT GREASE CONNECTING ROD BEARING MONTHLY PLEUELLAGER JEDEN MONAT SCHMIEREN PRECAUCION PRECAUTION ENGRASE RODAMIENTO DE LA BIELA MENSUALMENTE GRAISSER ROULEMENT DE LA BIELLE TOUS LES MOIS 30744 3.5 PD 2/3 WARNING DO NOT OPERATE WITHOUT SAFETY GUARDS. READ AND UNDERSTAND INSTRUCTION BOOK. WARNUNG NICHT OHNE SCHUTZVORRICHTUNG BETREIBEN. BEDIENUNGSANWEISUNG GENAU DURCHLESEN. ADVERTENCIA AVERTISSEMENT NE PAS OPERER SANS DEFLECTEUR PROTECTIF.
PD 2/3 Safety Information 3.6 Safety Labels Wacker machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilated area. Read the Operator’s Manual. No sparks, flames, or burning objects near the machine. Shut off the engine before refueling. WARNING! Hot surface! CAUTION! Read and understand the supplied Operator’s Manuals before operating this machine.
Safety Information Label PD 2/3 Meaning CAUTION! Lifting point Guaranteed sound power level in dB(A) wc_si000144gb.
PD 2/3 4. Technical Data Technical Data 4.1 Engine Item Number: PDI/PDT 2 0009489, 0009494 PDI/PDT 3 0009491, 0009492, 0009495 Engine Engine Make Wacker Engine Model WM 130 Displacement cm3 (in3) Engine Speed rpm Max. Operating Power Spark Plug Electrode Gap Air Cleaner 126 (7.7) 2800 3.2 (4.3) kW (Hp) NGK BR6HS (Champion RL86C) type 0.6–0.7 (0.024–0.028) mm (in.) Dual element type Engine Lubrication oil grade SAE10W30 - SE or higher Engine Oil Capacity ml (oz.
Technical Data 4.2 PD 2/3 Pump Item Number: PDI/PDT 2 0009489, 0009494 PDI/PDT 3 0009491, 0009492, 0009495 Pump Dimensions (L x W x H) mm (in.) 1010 x 630 x 570 (40 x 25 x 22.5) 1010 x 745 x 605 (40 x 29.3 x 24) 52 (114) 61 (133) Operating Weight kg (lbs.) *Max. Suction Lift m (ft.) 7.5 (25) Max. Discharge Head m (ft.) 7.5 (25) Max. Flow Rate l/m (gpm) Gear Case Lubrication oil grade ml (oz.) 189 (50) 333 (88) SAE 80W-90 532 (18) Suction / Discharge Dia. mm (in.
PD 2/3 5. Operation Operation 5.1 Application This pump is intended for removing clean water or water containing a large amount of debris and suspended solids. The model PD 2 can pump water containing solids up to 30 mm (1.25 in.) diameter. The model PD 3 can pump water containing solids up to 45 mm (1.75 in.) in diameter. Diaphragm pumps are ideal for pumping mud, slurries and seepage.
Operation 5.3 PD 2/3 Priming Pump See Graphic: wc_gr001064 Diaphragm pumps are self priming and seldom need to have water added to them before starting. However, if the pump has not been used for several weeks and the rubber valves inside it are dry, adding water through the surge chamber (f) will help the valves seal and shorten the amount of time required for the pump to prime. f e b a a b c b d 5.4 w c _ g r0 0 1 0 6 4 Before Starting See Graphic: wc_gr001064 5.4.
PD 2/3 5.5 Operation To Start See Graphic: wc_gr000655 5.5.1 Open fuel valve by moving lever down (a1). Note: If engine is cold, move choke lever to close position (d2). If engine is hot, set choke to open position (d1). 5.5.2 Turn engine switch to “ON” (b2). 5.5.3 Open throttle by moving it slightly to left (c2). 5.5.4 Pull starter rope (e). Note: If the oil level in the engine is low, the engine will not start. If this happens, add oil to engine. 5.5.5 Open choke as engine warms (d1). 5.5.
Operation 5.7 PD 2/3 Operation Run engine at full speed while operating pump. Pump should begin pumping water within a minute depending on length of suction hose and height of pump above water. Longer hoses will require more time. If pump does not prime, check for loose fittings or air leak in suction hose. Make sure strainer in water is not blocked. WARNING 5.8 DO NOT pump flammable fluids, fuels, corrosive chemicals or fluids containing toxic substances.
PD 2/3 5.9 Operation Hoses and Clamps See Graphic: wc_gr001065 Suction Hose Suction hoses (a) must be rigid enough not to collapse when pump is operating. Discharge Hose Discharge hoses (b) are usually thin-walled collapsible hoses. Rigid hoses similar to those used as suction hoses may also be used as discharge hoses. Note: Suction and discharge hoses are available from WACKER. Contact your nearest dealer for more information.
Maintenance 6. PD 2/3 Maintenance 6.1 Periodic Maintenance Schedule The chart below lists basic machine and engine maintenance. Refer to the engine manufacturer’s Operator’s Manual for additional information on engine maintenance. Daily before starting Check fuel level. Check engine oil level. Inspect air filter. Replace as needed. Check external hardware. Change engine oil. After first 20 hrs. Every 2 weeks or 25 hrs. Every 100 hrs. Every 300 hrs.
PD 2/3 Maintenance 6.2 Changing Engine Oil See Graphic: wc_gr000087 6.2.1 Drain oil while engine is still warm. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off. Dispose of this liquid in accordance with environmental protection legislation. 6.2.2 Remove the oil drain plug (a). 6.2.3 Allow the oil to drain. 6.2.4 Install the drain plug. 6.2.
Maintenance 6.4 PD 2/3 Servicing Air Cleaner See Graphic: wc_gr000656 NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. A fire or explosion could result. WARNING CAUTION: NEVER run engine without air cleaner. Severe engine damage will occur. The engine is equipped with a dual element air cleaner. Under normal operating conditions, elements should be cleaned once every week. Under severe, dry and dusty conditions, the elements should be maintained daily.
PD 2/3 6.5 Maintenance Spark Plug See Graphic: wc_gr000028 Clean or replace spark plug as needed to ensure proper operation. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot. WARNING Note: Refer to the Technical Data for the recommended spark plug type and the electrode gap setting. 6.5.1 Remove spark plug and inspect it. 6.5.2 Replace plug if the insulator is cracked or chipped. 6.5.
Maintenance 6.6 PD 2/3 Gear Case See Graphic: wc_gr001066 Check the oil level in the gear case once a week or every 25 hours of operation. Remove oil level plug (h). Check that oil level is even with plug opening. If oil level is low, add oil through the top fill plug opening (g). Do not overfill. Change oil in gear case once a year or every 300 hours of operation. Drain oil through drain plug opening (f) at bottom of gear case. Add oil through fill plug on top of gear case.
PD 2/3 6.7 Maintenance Connecting Rod Bearing See Graphic: wc_gr001067 Grease connecting rod bearing once a week or every 25 hours of operation. Use a hand operated grease gun. Add grease through grease fitting located behind access hole (j) provided on front cover. j k w c _ g r0 0 1 0 6 7 6.8 Cleaning Pump See Graphic: wc_gr001067 When pumping heavy sludges or water containing large amounts of dirt and solids, clean the pump often.
Maintenance 6.9 PD 2/3 Storage If pump is being stored for more than 30 days: NEVER open priming plug, discharge plug, or cover when pump is hot. WARNING wc_tx000406gb.fm 6.9.1 Remove discharge plug from pump casing and drain out any water left in the housing after pump has cooled. 6.9.2 Remove pump cover and clean inside of pump housing. Coat inside of pump with a light film of oil to reduce corrosion. A spray can of oil works well for this. 6.9.
PD 2/3 Maintenance 6.10 Troubleshooting Problem / Symptom Engine does not start. Reason / Remedy • Engine problem. See engine manufacturer’s service manual for troubleshooting and repair. • Engine oil level too low. Add oil to engine. • Pump housing filled with dirt and debris. Disassemble and clean inside of pump. • Pump gear case damaged. Inspect and repair. Engine starts but pump does not take in water. • Pump is located too high above or too far away from water. Locate pump closer to water.
Maintenance PD 2/3 Notes: wc_tx000406gb.
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Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02 - 0 · Fax: +49 - (0)89-3 54 02-3 90 Wacker Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations · Skyline Tower, Suite 2303, 23/F · 39 Wang Kwong Road, Kowloon Bay, Hong Kong · Tel.
