Operator's manual Internal vibrator IEC Model IEC Document 5100036868 Issue 02.
Copyright © 2019 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of distribution. This document may only be used by the recipient for the intended purpose. The document may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson Produktion GmbH & Co. KG.
1 CALIFORNIA Proposition 65 Warning 1 CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov.
Inhalt Table of contents 1 CALIFORNIA Proposition 65 Warning ................................................................................. 3 2 Preface ................................................................................................................................... 5 3 Introduction ........................................................................................................................... 6 3.1 3.2 3.3 3.4 4 Means of representation for this operator's manual.......
2 Preface 2 Preface This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. This operator's manual is not a manual for extensive maintenance or repair work.
3 Introduction 3 3.1 Introduction Means of representation for this operator's manual Warning symbols This operator's manual contains safety information of the categories: DANGER, WARNING, CAUTION, NOTICE. They should be followed to prevent danger to life and limb of the operator or damage to equipment and exclude improper service. DANGER This warning notice indicates immediate hazards that result in serious injury or even death. Danger can be avoided by the following the actions mentioned.
3 Introduction 3.4 Identification of the machine Nameplate data The nameplate lists information that uniquely identifies your machine. This information is needed to order spare parts and when requesting additional technical information. Enter the information of your machine into the following table: Designation Your information Group and model Year of manufacture Machine number Version no. Item number 100_0000_0003.
4 Safety 4 4.1 Safety Principle State of the art This machine has been constructed with state-of-the-art technology according to the recognized rules of safety. Nevertheless, when used improperly, dangers to the life and limb of the operator or to third persons or damage to the machine or other materials cannot be excluded. Proper use The machine may only be used for compacting fresh concrete. The vibrator head has to be immersed in the fresh concrete.
4 Safety Malfunctions If you detect a malfunction, you must shut down and secure the machine immediately. Eliminate the malfunctions that impair safety immediately! Have damaged or defective components replaced immediately! For further information, refer to chapter Troubleshooting. Spare parts, accessories Use only spare parts from Wacker Neuson or such that are equivalent to the original parts in design and quality. Only use accessories from Wacker Neuson.
4 Safety Incorrect operation Incorrect operation or misuse by untrained personnel can endanger the health and safety of the operator or third persons and also cause machine and material damage. Operating company responsibilities The operating company must make the operator's manual available to the operator and ensure that the operator has read and understood it. Work recommendations Please observe the recommendations below: 4.3 Work only if you are in a good physical condition.
4 Safety Restarting Machines, machine parts, accessories or tools that were detached for transport purposes must be remounted and fastened before restarting. Only operate in accordance with the operating instructions. 4.5 Operating safety Explosible environment Never operate the machine in a potentially explosive environment. Work environment Familiarize yourself with your work environment before you start work. This includes e.g. the following items: Obstacles in the work and traffic area.
4 Safety 4.6 Safety during the operation of hand machines Setting the hand machine down properly Set the machine down carefully. Do not drop the machine to the floor or from greater heights. Dropping the machine can cause injuries to other persons or the machine itself can be damaged. Safe working with hand machines While working, always hold the machine on the handle provided. 4.
4 Safety Protecting the power cable Do not use the power cable to pull or lift the machine. Do not unplug the power cable by pulling on the cable. Protect the power cable from heat, oil and sharp edges. If the power cable is damaged or the plug is loose, have it replaced immediately by your Wacker Neuson representative. Protecting the protective hose 4.8 Do not drag the protective hose over sharp edges.
5 General safety instructions for power tools 5 General safety instructions for power tools WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electic shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1.
5 General safety instructions for power tools a) Do not force the power tool.Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
6 Safety and information labels 6 Safety and information labels Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible. Replace any missing or illegible labels. The item numbers for the labels are in the parts book. The following labels are found on the switch housing inverter: 1, 2, 3 Item Label Description 1 Attention: electric shock. Read operator's manual. 0219516 2 US-machine Warning.
7 Structure and function 7 7.1 Structure and function Scope of delivery The internal vibrator is delivered completely mounted. The scope of delivery includes: 7.2 Machine. Operator's manual. Application Use the machine only as intended, see chapter Safety, Proper use. Design - R with rubber seal cap The machine is protected from damage of the formworks by the rubber seal cap. 7.
8 Components and operator's controls 8 Components and operator's controls 1 4 2 5 3 18 Item Designation Item Designation 1 Vibrator head 4 ON/OFF switch 2 Protective hose 5 Power cable with Plug 3 Switch housing with Inverter 100_0101_cp_0016.
9 Transport 9 Transport WARNING Improper handling can result in injury or serious material damage. Read and follow all safety information of this operator's manual, see chapter Safety. WARNING This warning notice indicates possible hazards that can result in serious injury or even death. Only touch the vibrator head once the engine has cooled down. Wear protective gloves. Transporting the machine 1. 2. 3. 4. 5. Switch off the machine via the ON/OFF switch.
10 Use and operation 10 Use and operation WARNING Improper handling can result in injury or serious material damage. 10.1 Read and follow all safety information of this operator's manual, see chapter Safety. Prior to starting the machine After unpacking, the machine is ready for operation. Checking the machine Check the machine and all components for damages. Check protective hose and power cable for damage. Checking the mains 10.
10 Use and operation WARNING Starting of the machine. Danger of injuries from uncontrolled starting of the machine. Deactivate the machine before connection to the electric power supply. 1. Switch off the machine via the ON/OFF switch. WARNING Electrical voltage. Injuries from electrocution. Check power cable and extension cable for signs of damage.
10 Use and operation Compacting fresh concrete 1. Quickly immerse the vibrator head in the fresh concrete, hold it for several seconds and slowly pull it out again. 2. Immerse the vibrator head in all areas of the formwork and compact the fresh concrete. Notes: Compact especially intensively in the area of formwork corners. In these areas, the reinforcement rate is the highest. Avoid contact of the vibrator head with the concrete reinforcement.
10 Use and operation 10.4 Cleaning Cleaning the machine Clean the machine and all components with water after each use. NOTES You can remove concrete residuals by immersing the running machine into gravel. 100_0101_op_0018.
11 Maintenance 11 Maintenance WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety. WARNING Improper handling may cause a danger to life by electrocution. Only a qualified electrician is permitted to open the machine, perform repairs, and perform a subsequent safety check in accordance with applicable regulations. 11.
11 Maintenance 11.3 Maintenance work WARNING A damaged machine part, protective hose or power cable can result in personal injury caused by electric current. Do not operate a damaged machine. Have a damaged machine repaired immediately. Working in the workshop Perform maintenance work in a workshop on a workbench. This has the following benefits: Protection of the machine of contamination on the construction site. A level and clean work surface makes work easier.
12 Disposal 12 Disposal 12.1 Disposal of old electrical and electronic equipment Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials. For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the corresponding national laws.
13 Technical data 13 Technical data 13.1 IEC45 Designation Unit Item no. IEC45/120/3 US IEC45/120/8 US 5100036227 5100036228 Rated current A 8,0 Rated voltage V 120 Rated frequency Hz 50 – 60 Rated input power ** kW 0,56 Phases ~ Vibration range in air mm (in) Vibrations rpm 12,000 Hz 200 1 2,3 (0.09) Vibrator head diameter mm (in) 45 (1.8) Outer diameter of protective hose mm (in) 31 (1.2) Length of vibrator head mm (in) 320 (12.
13 Technical data 13.2 IEC58 Designation Unit Item no. IEC58/120/3 US IEC58/120/8 US 5100036229 5100036350 Rated current A 10,0 Rated voltage V 120 Rated frequency Hz 50 – 60 Rated input power ** kW 0,72 Phases ~ Vibration range in air mm (in) Vibrations rpm 12,000 Hz 200 1 2,9 (0.11) Vibrator head diameter mm (in) 58 (2.3) Outer diameter of protective hose mm (in) 40 (1.6) Length of vibrator head mm (in) 327 (12.
13 Technical data 13.3 Extension cable WARNING Electrical voltage. Injuries from electrocution. Check power cable and extension cable for signs of damage. Only use extension cables for which grounded conductors are connected to the plug and the coupling (only for machines of class rating I, see chapter Technical Data). Only use permitted extension cables, see chapter Safety.
14 Glossary 14 Glossary Class rating The class rating according to DIN EN 61140 identifies electrical machines in terms of safety measures for the prevention of an electric shock. There are four class ratings: Class rating Significance 0 No special protection, other than the basic insulation. No grounded conductor. Plug connection without a grounded conductor contact. I Connection of all conductive housing components to the grounded conductor. Plug connection with a grounded conductor contact.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
