Operator’s Manual Portable Generator GPS 9700 EN 5200005190 5 2 0 0 01 0 0 0412 5 1 9 0
Copyright notice © Copyright 2012 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights.
GPS 9700 Foreword Foreword SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models listed below. These instructions must be followed during installation and maintenance of the generator (and battery, if equipped).
Foreword GPS 9700 Manufacturer’s This manual contains references to approved parts, attachments, and modificaapproval tions. The following definitions apply: Approved parts or attachments are those either manufactured or provided by Wacker Neuson. Approved modifications are those performed by an authorized Wacker Neuson service center according to written instructions published by Wacker Neuson. Unapproved parts, attachments, and modifications are those that do not meet the approved criteria.
GPS 9700 1 Foreword 3 Safety Information 7 1.1 1.2 1.3 1.4 1.5 2 Signal Words Used in this Manual ....................................................... 7 Machine Description and Intended Use ............................................... 8 Operating Safety .................................................................................. 9 Operator Safety while Using Internal Combustion Engines ............... 12 Service Safety .....................................................................
Table of Contents 4 Maintenance 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 5 Maintaining the Emission Control System ...........................................35 Periodic Maintenance Schedule ..........................................................35 Engine Oil ............................................................................................36 Oil Filter ...............................................................................................37 Servicing the Air Cleaner ...........
GPS 9700 1 1.1 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal hazards. f Obey all safety messages that follow this symbol.
Safety Information 1.2 GPS 9700 Machine Description and Intended Use This machine is a portable electric power source. The Wacker Neuson Portable Generator consists of a tubular steel frame surrounding a fuel tank, a gasoline engine, a control panel, and an electric alternator. The control panel includes controls and receptacles. As the engine runs, the generator converts mechanical energy into electric power. The operator connects loads to the electric power receptacles.
GPS 9700 1.3 Safety Information Operating Safety DANGER Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. f NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
Safety Information Safety devices, controls, and attachments GPS 9700 Only operate the machine when: All safety devices and guards are in place and in working order. All controls operate correctly. The machine is set up correctly according to the instructions in the Operator’s Manual. The machine is clean. The machine’s labels are legible. To ensure safe operation of the machine: Do not operate the machine if any safety devices or guards are missing or inoperative.
GPS 9700 Transporting and installing the machine Safety Information General Safety Generator vibration After use = Cleaning Never allow untrained personnel to operate or service the generator. The generator set should be set up by a certified electrician. Do not stand under the machine while it is being hoisted or moved. Do not attach equipment to the machine when it is suspended. Always transport the generator in an upright position.
Safety Information 1.4 GPS 9700 Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. f Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. DANGER f Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO).
GPS 9700 1.5 Safety Information Service Safety Service training Before servicing or maintaining the machine: Read and understand the instructions contained in all manuals delivered with the machine. Familiarize yourself with the location and proper use of all controls and safety devices. Only trained personnel shall troubleshoot or repair problems occurring with the machine. Contact Wacker Neuson for additional training if necessary.
Safety Information Cleaning GPS 9700 When cleaning and servicing the machine: Keep the machine clean and free of debris such as leaves, paper, cartons, etc. Keep the labels legible. When cleaning the machine: Do not clean the machine while it is running. Never use gasoline or other types of fuels or flammable solvents to clean the machine. Fumes from fuels and solvents can become explosive.
GPS 9700 2 2.1 Labels Labels Label Locations H C Q J A,B G L O D M P F E K wc_si000672gb.
Labels 2.2 GPS 9700 Label Meanings Wacker Neuson machines use international pictorial labels where needed. These labels are described below. WARNING! Hot surface B CAUTION! Read and understand the supplied Operator’s Manual before operating this machine. Failure to do so increases the risk of injury to yourself and others. C NOTICE Lifting point. D Electrical ground GND 88897 A E Neutral bonded to frame. F Key switch: off on start 16 wc_si000672gb.
GPS 9700 G Labels 1 2 3 4 6 7 5A 5B 1 2 3 Open main circuit breaker. Open the fuel flow valve. Open the choke. Turn engine key switch to “ON” position. Pull rewind starter or turn engine key switch to crank starter. Close main circuit breaker. wc_si000672gb.
Labels GPS 9700 — Close the fuel flow valve. Close the choke. Turn engine key switch to “OFF” position. H, J DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. — NEVER use inside a home or garage, EVEN IF doors and windows are open. — Only use OUTSIDE and far away from windows, doors, and vents.
GPS 9700 Labels L Improper connection of generator to a building’s electrical system can allow electrical current from the generator to backfeed into utility lines. This may result in electrocution of utility workers, fire, or explosion. Connections to a building’s electrical system must be made by a qualified electrician and comply with all applicable laws and electrical codes. Do not run the engine near open flames. M Emission Control Information This equipment meets U.S. EPA EVAP standards.
Labels GFCI TEST INSTRUCTIONS - TEST BEFORE EACH USE DANGER PELIGRO STOP 5200005862 Q GPS 9700 DANGER DANGER! Read the Operator’s Manual. No sparks, flames, or burning objects near the machine. Stop the engine before refueling. GFCI TEST INSTRUCTIONS - TEST BEFORE EACH USE Normal operating state - sensing device green LED is "ON" and circuit breaker is at "ON" position. Step 1: Press "TEST" button.
GPS 9700 3 Operation Operation DANGER Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. f NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
Operation 3.1 GPS 9700 Lifting and Transporting Lifting the Machine This generator, while compact, is heavy enough to cause injury if proper lifting techniques are not used. Observe the following guidelines when lifting the generator. • Do not attempt to lift and carry the generator unassisted. Use appropriate lifting equipment such as slings, chains, hooks, ramps, or jacks. • Make sure lifting equipment is attached securely and has enough weight-bearing capacity to lift or hold the generator safely.
GPS 9700 3.2 Operation Determining Power Requirements This generator is designed to operate single-phase, 60 Hz appliances running at 120 and 240 VAC. NOTICE: Do not exceed the continuous rated output of the generator. Damage to tools or generator will occur. See Technical Data. Check the nameplate or label provided on tools and appliances to make sure their power requirements are met by the power output of the generator.
Operation 3.3 GPS 9700 Installation Place the generator in an area where it will not be exposed to rain, snow, or direct sunlight. Make sure it is positioned on firm, level ground, so it will not slide or shift. Position the engine exhaust away from areas where people may be present. The surrounding area must be free from water and moisture. All components must be protected from excessive moisture. 24 wc_tx000954gb.
GPS 9700 3.4 Operation Generator Derating All generators are subject to derating for altitude and temperature. Internal combustion engines, unless modified, run less efficiently at higher altitudes due to the reduction of air pressure. This translates into a lack of power and thus reduction in generator output. Temperature affects both engine and generator performance. As temperature increases, an engine will run less efficiently and more resistance will be found in electrical components.
Operation 3.5 GPS 9700 Grounding the Generator Location A ground connection (a) is located on the generator frame. wc_gr000544 Function This ground connection is used for electrically grounding the generator when necessary to comply with the National Electrical Code and other federal, state, and local regulations. For grounding requirements in your area, consult with a qualified electrician, electrical inspector, or local agency having jurisdiction over electrical compliance.
GPS 9700 3.6 Operation Use of Extension Cords WARNING Current When a long extension cord is used to connect an appliance or tool to the generator, a voltage loss occurs—the longer the cord, the greater the voltage loss. This results in less voltage being supplied to the appliance or tool and increases the amount of current draw or reduces performance. A heavier cord with a larger wire size will reduce the voltage loss.
Operation 3.8 GPS 9700 Control Panel Ref. Description Ref.
GPS 9700 3.9 Operation Main Circuit Breaker The generator is protected by a main breaker (b) located on the control panel. The circuit breaker protects the generator from severe overloads or short circuits. If the circuit breaker opens, turn the engine off immediately and determine the cause before restarting. Check the appliances and tools attached to the generator for defects and make sure their power requirements do not exceed the power rating of the generator or the current limit of the receptacles.
Operation 3.11 GPS 9700 Voltage Selector Switch The voltage selector switch (h) allows the generator to operate in either single (120V) or dual voltage (120/240V) mode. In single voltage mode only the 120V twist lock and 120V duplex receptacles are powered. The full rated power of the generator is shared between the four receptacles.
GPS 9700 3.13 Operation Engine Auto Idle The auto idle switch (a) automatically reduces engine speed 5 seconds after all appliances or tools attached to the generator have been turned off. Engine automatically returns to full speed when a tool or appliance is turned back on. To turn auto idle feature on, push auto idle switch to ON (I). This position is recommended while the generator is running to minimize fuel consumption.
Operation 3.15 GPS 9700 Before Starting DANGER f Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. 3.15.1 Read and understand safety and operating instructions at beginning of this manual. 3.15.2 Read and understand the meanings of all warning and operating labels. 3.
GPS 9700 3.16 Operation Starting Follow instructions below and read starting and stopping instuctions found in Engine Owner’s Manual. 3.16.1 Ensure that the generator is properly installed in an outdoor location. See Sections Installation and Operator Safety while using Internal Combustion Engines for installation warnings and safety guidelines. 3.16.2 Disconnect all loads from the generator and place the main circuit breaker in the open (O) position. Place auto idle switch to OFF (O) position. 3.16.
Operation 3.17 GPS 9700 Stopping 3.17.1 Disconnect all loads from generator and place main circuit breaker in open position. 3.17.2 Turn engine switch to the stop position (d1). 3.17.3 Close fuel valve (b2). 3.18 Emergency Shutdown Procedure Procedure If a breakdown or accident occurs while the machine is operating, follow the procedure below: 3.18.1 Stop the engine. 3.18.2 Turn off the fuel supply. 3.18.3 Disconnect tools from the machine. 3.18.4 Allow the machine to cool. 3.18.
GPS 9700 4 Maintenance Maintenance 4.1 Maintaining the Emission Control System Normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by a dealer/service center authorized by Wacker Neuson.
Maintenance 4.3 GPS 9700 Engine Oil Check engine oil level daily, before starting engine. Add oil as required. To check oil level: 4.3.1 Place generator on a level surface. Clean area around oil fill and remove dipstick. 4.3.2 Pour oil (a) slowly, checking oil level occasionally with dipstick. 4.3.3 Fill to full mark on dipstick (c). DO NOT overfill. When measuring oil level, screw dipstick firmly in place until cap bottoms on tube (b). 36 wc_tx000955gb.
GPS 9700 4.4 Maintenance Oil Filter Replace oil filter every 100 hours of operation. 4.4.1 Drain engine oil and replace with fresh oil before removing used oil filter. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off. Dispose of this liquid in accordance with environmental protection legislation. 4.4.
Maintenance 4.5 GPS 9700 Servicing the Air Cleaner Service air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. A fire or explosion could result. WARNING The engine is equipped with a dual element air cleaner. To service air cleaner: 4.5.1 Remove cover (a), knob (b), and retaining plate (c). 4.5.
GPS 9700 4.6 Maintenance Spark Plug Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot. WARNING Note: Refer to section “Technical Data” for the recommended spark plug type and the electrode gap setting. 4.6.1 Remove the spark plug and inspect it. 4.6.
Maintenance 4.7 GPS 9700 Fuel Filter Check fuel lines and fittings daily for cracks or leaks. Replace as needed. Change in-line fuel filter (a) once a year. Allow engine to cool, and close fuel valve before replacing fuel filter. WARNING a 40 wc_tx000955gb.
GPS 9700 4.8 Maintenance Carburetor Adjustment Note: Air cleaner must be in place and engine warm when making adjustments to carburetor. Only minor adjustments to carburetor are possible. Adjust mixture screw (b) between limits to obtain best acceleration from idle to full speed. Adjust idle speed screw (a) with engine running and auto idle switch on. Adjust auto idle speed to 2200 rpm.
Maintenance 4.10 GPS 9700 Transporting the Machine Let the engine cool before transporting the generator or storing it indoors, to avoid burns or fire hazards. WARNING When transporting the generator: 4.10.1 Turn the engine fuel valve to the OFF position. 4.10.2 Position the generator level to prevent fuel from spilling. 4.10.3 Secure the generator by tying it down with a suitable rope. WARNING 4.
GPS 9700 5 Technical Data Technical Data 5.1 Generator Item No. GPS 9700 Generator Maximum Output kW 9700 Continuous Output kW 9300 Type AC Voltages Available Frequency Dual voltage, single phase, brush-type system volts phase Hz Power Factor 120 / 240 1ø 60 1.0 AC receptacles: 120V duplex 120V duplex 120V twist lock 120V twist lock 240V twist lock 120/240V twist lock amp Continuous Current at 120V amp 20 20 20 30 20 30 77.5 / 38.75 LxWxH mm (in.) 800 x 638 x 603 (31.5 x 25.125 x 23.
Technical Data 5.2 GPS 9700 Engine Engine power rating Gross power rating per SAE J1940. Actual power output may vary due to conditions of specific use. Item No. GPS 9700 Engine Engine type 2 cylinder, 4-cycle, air-cooled, gasoline engine Engine make Briggs and Stratton Engine model Vanguard 356447 Max. rated power @ rated speed kW (Hp) 13.4 (18) @ 3600 rpm Displacement cm3 (in3) 570 (34.75) Spark plug Champion RC12YC Electrode gap mm (in.) 0.76 (0.
Emission Control Systems Information and Warranty 6 Emission Control Systems Information and Warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. 6.1 Emission Control System Background Information Introduction Wacker Neuson spark-ignited engines/equipment must conform with applicable Environmental Protection Agency (EPA) and the State of California emissions regulations.
Emission Control Systems Information and Warranty Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, Wacker Neuson may deny a warranty claim. Among those acts that constitute tampering are: Removing or altering of any part of the air intake, fuel, or exhaust systems. Altering or defeating the speed-adjusting mechanism causing the engine to operate outside its design parameters. 6.
Emission Control Systems Information and Warranty the part in question is not related to the reason the engine/equipment requires repair, the claim will not be denied. For the components listed in the following table, an authorized Wacker Neuson dealer/service center will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine/equipment complies with the applicable EPA regulations.
Emission Control Systems Information and Warranty coverage solely for the lack of receipts or for the failure to ensure the performance of all scheduled maintenance. Normal maintenance, replacement, or repair of emission control devices and systems may be performed by any repair establishment or individual; however, warranty repairs must be performed by an authorized Wacker Neuson dealer/ service center.
Emission Control Systems Information and Warranty 6.4 California Evaporative Emission Control Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and Wacker Neuson Sales Americas, LLC, N92 W15000 Anthony Avenue, Menomonee Falls, WI 53051, (hereinafter “Wacker Neuson”), are pleased to explain the evaporative emission control system (EECS) warranty on your model year 2008 and later portable generator.
Emission Control Systems Information and Warranty All failures caused by abuse, neglect, or improper maintenance are not covered. In addition, the use of add-on or modified parts will be grounds for disallowing a warranty claim.
GPS 9700 Notes wc_tx001804gb.
Schematics Generator and Receptacle Wiring 46-W 16 AWG 3 12-W W 18 AWG 3 4 1 4 27-W 28-W 29-W 12 AWG 12 AWG 9 10 10 10-W 11-W 1 Y 18 AWG 15-L R 20 1 5-R 8 6 33-B 12 AWG 35-B 12 AWG 20A 30A 20A 36-B 34-B 18-B 120VAC 20A (2) L2 OR 18 AWG STAB.
GPS 9700 7.2 Schematics Wire Colors Wire Colors 7.3 B Black R Red Y Yellow Or Orange G Green T Tan Br Brown Pr Purple L Blue V Violet Cl Clear Sh Shield P Pink W White Gr Gray LL Light blue Ref. Description Components A Generator D Electric start models Ref. wc_tx001804gb.fm Ref. Description Ref. B Control box C Description Ref.
Schematics 7.4 GPS 9700 Engine Wiring 1 J1 Pin in # #4 – Gro Ground B B#5 – AC ACT T+ #8 – AC ACT T– #9 – Fu Fused sed B B+ #10 – RP #1 RPM + ((Mag ag) W B B W A NC 87A J2 Pin in # #7 Switc witch 1 (Idle (Id le D Down) wn) C 3 30 87 NO 19 86 85 Br Y J1 3 J2 Y R L B Or Or 4 R R B W L B R W R R R W W 6 R B 2 Gr W B B B 21 B R L R 5 B 7 20 B B B 22 R L W wc_gr008382 7 54 wc_tx001804gb.
GPS 9700 7.5 Schematics Wire Colors Wire Colors 7.6 B Black R Red Y Yellow Or Orange G Green T Tan Br Brown Pr Purple L Blue V Violet Cl Clear Sh Shield P Pink W White Gr Gray LL Light blue Ref. Description Ref. Description Components wc_tx001804gb.
Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, D-80809 München, Tel.: +49-(0)89-3 54 02-0 Fax: +49 - (0)89-3 54 02-390 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI 53051 Tel. : (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.
