Operator`s manual
Table Of Contents
- 1 Foreword
- 2. Safety Information
- 2.1 Operating Safety
- 2.2 Service Safety
- 2.3 Operator Safety while using Internal Combustion Engines
- 2.4 Towing Safety
- 2.5 Reporting Trailer Safety Defects
- 2.6 Label Location
- 2.7 Safety and Operating Labels
- 3. Operation
- 3.1 Control Panels
- 3.2 Generator Monitoring
- 3.3 Engine Monitoring
- 3.4 Engine Shutdown Faults
- 3.5 Current Overload Fault
- 3.6 Application
- 3.7 Voltage Selector Switch
- 3.8 Emergency Stop Switch
- 3.9 Main Line Circuit Breaker
- 3.10 Engine Start Switch
- 3.11 Voltage Adjustment Rheostat
- 3.12 Warning Light
- 3.13 Connection Lugs
- 3.14 Ground Connection
- 3.15 Convenience Receptacles
- 3.16 Remote Run Terminal Block
- 3.17 Panel Door Interlock Switch
- 3.18 Terminal Connections
- 3.19 Before Starting
- 3.20 Manual Start-up
- 3.21 Running the Generator
- 3.22 Engine Power Correction Factors
- 3.23 Shutting Down Generator
- 3.24 Cold Weather Start-up
- 3.25 Lifting
- 3.26 Overnight Storage
- 3.27 Long-term Storage
- 3.28 Automatic/Remote Start-up
- 3.29 Remote/Transfer Switch
- 3.30 Towing
- 4. Maintenance
- 4.1 Periodic Maintenance Schedule
- 4.2 New Machines
- 4.3 Resetting the Periodic Maintenance Timer
- 4.4 Air Cleaner
- 4.5 Engine Lubrication
- 4.6 Engine Coolant
- 4.7 Trailer Maintenance
- 4.8 Troubleshooting Automatic Shutdown
- 4.9 Wire Colors
- 4.10 Generator and Receptacle Wiring
- 4.11 Trailer Wiring
- 4.12 G 50/G 70 Engine Wiring
- 4.13 G 85 & G 70 w/ECU Engine Wiring
- 5 Factory-Installed Options
- 5.1 Block Heater
- 5.2 Fuel/Water Separator
- 5.3 Electronic Governor
- 5.4 LCD Strip Heater
- 5.5 Low Coolant Shutdown
- 5.6 Lube Level Maintainer
- 5.7 Temperature-Activated Shutters
- 5.8 Lockable Battery Disconnect
- 5.9 Wiring Diagram
- 5.10 Wiring Diagram Components
- 5.11 Cam-Lock
- 5.12 Containment System
- 6. Technical Data
- 6.1 Engine Data
- 6.2 Generator Data
- 6.3 Trailer and Skid Data
- 6.4 Dimensions
G 50/G 70/G 85 Maintenance
wc_tx000484gb.fm 55
RECTIFIER
RECTIFIER
ROTOR
ROTOR
STATOR
STATOR
R
Y (+)
Y (+)
V
5C
5C
5B
5B
W
6
5A
5A
54
3A
3A
3
4A
4A
7
AMP
AMP
STAB
STAB
VOLT
VOLT
HZ
HZ
L/W
L/W
60HZ JUMPER
60HZ JUMPER
L (-)
L (-)
B
G
1
T11
T11
B
L3
L3
T11
T11
T3
T3
2
(POWER)
(POWER)
(SENSING)
(SENSING)
(EXCITER)
(EXCITER)
11
11
9
7
3
1
5
10
10
8
12
12
2
6
4
T4
T4
N
L2
L2
T8
T8
T1
T1
GROUND GENERATOR
GROUND GENERATOR
HOUSING TO FRAME
HOUSING TO FRAME
STATOR
STATOR
MAIN
MAIN
WINDINGS
WINDINGS
L1
L1
T9
T9
26
26
6
25
25
18
18
13
13
12
12
17
17
3
17
17
9
10
10
12
12
14
14
13
13
11
11
18
18
GROUND TO
GROUND TO
ENCLOSURE BOX
ENCLOSURE BOX
STUD
STUD
6GA
6GA
GN
BOND
BOND
BAR
BAR
G
G/Y
G/Y
LL
LL
W
G
Y
X
W
G
Y
X
G
W
X
Y
22
22
19
19
20
20
21
21
23
23
24
24
G
1
2
16
16
2
3
5
1
6
7
4
8
4
5
7
8
R1
R1
R2
R2
N
BR
BR
B
15
15
L3
L3
2/0
2/0
2/0
2/0
L1
L1
L2
L2
2/0
2/0
SHUNT
SHUNT
L
LUG SAFETY
LUG SAFETY
LIMIT
LIMIT
SWITCH
SWITCH
MAIN BRKR
MAIN BRKR
L/W
L/W
CT-2
CT-2
CT-1
CT-1
PAIR BLK 4 GA
PAIR BLK 4 GA
PAIR BLK 4 GA
PAIR BLK 4 GA
PAIR BLK 4 GA
PAIR BLK 4 GA
MECHANICAL LUGS
MECHANICAL LUGS
CT-3
CT-3
T3
T3
T6
T6
25
25
21
21
17
17
13
13
9
26
26
22
22
18
18
10
10
14
14
T2
T2
51
62
28
28
24
24
27
27
23
23
20
20
19
19
43
43
11
11
16
16
15
15
41
41
SWITCH
SWITCH
PHASE
PHASE
7
8
4
3
12
12
CT-3
CT-3
36B
36B
CT-1
CT-1
36A
36A
CT-2
CT-2
39
39
36
36
W
37
37
38
38
1
4
3
2
5
6
CURRENT TRANSFORMER
CURRENT TRANSFORMER
PLUG 3
PLUG 3
INPUTS
INPUTS
CT3
CT3
CT2
CT2
CT1
CT1
CT COMMON
CT COMMON
41
41
42
42
43
43
OR
OR
BR
BR
Y
2
1
LINE VOLTAGE
LINE VOLTAGE
PLUG 4
PLUG 4
INPUTS
INPUTS
3
4
L2
L2
L1
L1
L3
L3
T5
T5
T12
T12
T7
T7
T10
T10
G/Y
G/Y
G/Y
G/Y
G/Y
G/Y
G/Y
G/Y
LL
LL
LL
LL
LL
LL
LL
LL
BR
BR
B
B
B
B
B B
B
B
B
B
B
B
B
B
B
B
B
B
B
OR
OR
Y
BR
BR
W
R
BR
BR
BR
BR
11
11
16
16
9
10
10
15
15
14
14
wc_gr004692
27
28