Operator`s manual

PUREHEAT™ HYDRONIC AIR HEATER OPERATOR’S MANUAL
V. 2, Rev. 09/01/06 iv © 2006 Ground Heaters, Inc.
TABLE OF CONTENTS
Page
Technical, Checklists, Warranty Information .................................................................... i
Warnings ..................................................................................................................................... ii, iii
Specifications ............................................................................................................................ ix
List of Abbreviations................................................................................................................ x
INTRODUCTION
1.1 EXTERNAL FEATURES ................................................................................................... 1-2
1.2 INTERNAL COMPONENTS .............................................................................................. 1-3
1.2.1 Heater with Burner Options ......................................................................................... 1-3
1.2.2 Heater with Burner Detail ............................................................................................ 1-4
1.2.3 Inside Rear Doors........................................................................................................ 1-5
1.3 IDENTIFICATION .............................................................................................................. 1-6
1.4 SAFETY FEATURES......................................................................................................... 1-6
1.5 SAFETY PRECAUTIONS.................................................................................................. 1-6
1.5.1 Burner Setup, Installation and Adjustment Requirements .......................................... 1-7
1.5.2 Operators..................................................................................................................... 1-7
1.5.3 Safe Operation and Maintenance................................................................................ 1-7
1.6 REPAIR PARTS AND ACCESSORIES ............................................................................ 1-8
1.7 MAINTENANCE................................................................................................................. 1-8
1.8 OBTAINING WARRANTY SERVICE ................................................................................ 1-8
START UP, OPERATION AND SHUTDOWN
2.1 CIRCULATION SYSTEM ADVISORY............................................................................... 2-1
2.1.1 Standard Configuration Performance.......................................................................... 2-1
2.1.1.1 HX200 Heat Xchangers™ ................................................................................... 2-1
2.1.1.2 HX200 Heat Xchangers™ with Optional Booster Pump ..................................... 2-1
2.1.1.3 HX100 Heat Xchangers™ ................................................................................... 2-1
2.1.1.4 HX100 Heat Xchangers™ with Booster Pump.................................................... 2-1
2.1.1.5 HX50 Heat Xchangers™ ..................................................................................... 2-2
2.1.1.6 HX50 Heat Xchangers™ with Booster Pump...................................................... 2-2
2.1.1.7 Maximum Heat Xchanger™ Connection Capability ............................................ 2-2
2.1.2 Optional Booster Pump ............................................................................................... 2-2
2.1.3 Circulation Hose Limitations ........................................................................................ 2-2
2.1.4 Insulate Circulation Hoses........................................................................................... 2-3
2.1.5 Circulation Hose Protection ......................................................................................... 2-3
2.2 PRE-START UP CHECKS ................................................................................................ 2-3
2.2.1 Positioning ................................................................................................................... 2-3
2.2.2 Unloading HX200 Heat Xchangers™.......................................................................... 2-3
2.2.3 Unloading HX100 Heat Xchangers™.......................................................................... 2-4
2.2.4 Unloading HX50 Heat Xchangers™............................................................................ 2-4