Repair manual

Engine CRT Repair
wc_tx000097gb.fm 76
8. Engine
8.1 Engine Removal and Installation-Kohler or Honda Engine
See Graphic: wc_gr002098
Removal:
8.1.1 Remove 4 nuts to remove cross brace.
8.1.2 Disconnect battery.
8.1.3 Close fuel valve on fuel tank.
8.1.4 Disconnect fuel line at fuel pump.
8.1.5 Unplug main engine harness (a).
8.1.6 Unplug single black wire from engine harness.
8.1.7 Unplug single white wire from engine harness.
8.1.8 Unplug single yellow to pink/purple/orange wires.
8.1.9 Cut tie wraps, and disconnect relay (b).
8.1.10 Remove battery terminal nut from starter (c).
8.1.11 Remove battery cable (d).
8.1.12 Remove auxiliary power cable (e).
8.1.13 Remove cotter pin (f) from throttle cable connection.
8.1.14 Loosen up throttle mounting nuts.
8.1.15 Lift throttle cable free.
8.1.16 Remove air filter cover and filter.
8.1.17 Close choke (g) and remove 3 bolts from air cleaner base and lift off.
8.1.18 Remove 2 wires from oil switch (grey and red).
8.1.19 Loosen screw for choke cable and remove cable.
8.1.20 Loosen 4 engine mounting bolts from under engine.
8.1.21 Push engine forward to remove belt from primary clutch.
8.1.22 Remove engine using the lifting eye.
Installation:
8.1.23 Install engine using the lifting eye.
8.1.24 Attach belt to primary clutch and push engine back.
8.1.25 Replace 4 engine mounting bolts from under engine. Torque to 49 Nm
(36 ft.lbs.).
8.1.26 Attach choke cable and tighten screw for choke cable.
8.1.27 Attach 2 wires to oil switch (grey and red).