Repair manual

CRT Repair Drive Line
wc_tx000094gb.fm 33
5.4 Drive Line Teardown and Rebuild
See Graphic: wc_gr001580
Teardown:
5.4.1 Remove drive belt. See Section Belt Replacement.
5.4.2 Remove 4 screws (a) from outside end of each universal joint (c).
5.4.3 Remove 2 bolts (d), washers (e) and nuts (f) from each bearing flange
(g).
5.4.4 Remove the drive shaft and clutch as an assembly.
5.4.5 Remove 4 screws (b) from inside end of each universal joint (c).
Remove universal joints and shims (h) (if included) from ends of drive
shaft.
5.4.6 Remove center bolt (i) and washer (k) from outer joint fitting (l).
Remove bearing flange (g) with a puller. Remove key (j). Repeat for
other side.
5.4.7 Slide clutch (n) and spacer (o) off. Remove key (m).
Rebuild:
5.4.8 Apply anti-seize compound to mounting areas of shaft (p).
5.4.9 Replace key (m). Slide clutch (n) and spacer (o) onto shaft.
5.4.10 Replace keys (j). Replace bearing flange (g) and fitting (l). Apply
Loctite 243 to center bolt (i) and reinstall with washer (k). Torque to 10
Nm (7 ft.lbs.).
5.4.11 Attach inside end of each universal joint and shims with 4 screws (b).
Torque to 10 Nm (7 ft.lbs.).
5.4.12 Repeat last 2 steps to assemble other side.
5.4.13 Replace assembled drive shaft and clutch into machine.
5.4.14 Apply Loctite 243 to the 2 bolts (d) and reinstall each bearing flange
(g) with washers (e) and nuts (f). Torque to 135 Nm (99 ft.lbs.).
5.4.15 Apply Loctite 243 to the 4 screws (a) and attach outside end of each
universal joint (c). Torque to 10 Nm (7 ft.lbs.).
5.4.16 Replace drive belt. See Section Belt Replacement.