Operator’s Manual Vibratory Rammer BS 60-2 BS 70-2 EN 5000184135 5 0 0 0 1 1012 07 8 4 1 3 5
Copyright notice © Copyright 2012 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights.
BS 60-2 / 70-2 Foreword Foreword SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These instructions have been written expressly by Wacker Neuson Production Americas LLC and must be followed during installation, operation, and maintenance of the machines. ; Machine documentation Expectations for information in this manual Manufacturer’s approval wc_tx001477gb.
BS 60-2 / 70-2 Foreword Unapproved parts, attachments, or modifications may have the following consequences: Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications. wc_tx001477gb.
EC Declaration of Conformity Manufacturer Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue, Menomonee Falls, Wisconsin 53051 USA Product Product BS 60-2, BS 60-2i, BS 70-2, BS 70-2i Product category Vibratory Rammer Product function To compact soil Item number 0009417, 0009421, 0009419, 0009420, 0009424, 0009425, 0009427, 0009426, 0009428 Net installed power BS 60-2, BS 60-2i: 1,8 kW BS 70-2, BS 70-2i: 2,0 kW Measured sound power level 106 dB(A) Guaranteed sound power level 108 d
BS 60-2 / BS 70-2 1 Foreword 3 EC Declaration of Conformity 5 Safety Information 9 1.1 1.2 1.3 1.4 1.5 1.6 2 16 Label Locations .................................................................................. 16 Label Meanings .................................................................................. 17 Lifting and Transporting 3.1 3.2 4 Signal Words Used in this Manual ....................................................... 9 Machine Description and Intended Use .....................
BS 60-2 / BS 70-2 5 Table of Contents Maintenance 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 31 Periodic Maintenance Schedule ......................................................... 31 Servicing the Air Cleaner .................................................................... 32 Checking the Fuel Lines and Fittings ................................................. 34 Maintaining the Shoe Hardware ......................................................... 34 Inspecting the Machine ...........
BS 60-2 / BS 70-2 1 1.1 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal hazards. f Obey all safety messages that follow this symbol.
BS 60-2 / BS 70-2 1.2 Safety Information Machine Description and Intended Use This machine is a vibratory rammer. The Wacker Neuson Rammer consists of a gasoline or diesel engine, a clutch, a fuel tank, a spring-loaded ramming system, a ramming shoe, and a handle. The engine transmits power through the ramming system and ramming shoe, generating percussive impact force to compact soil. The operator guides and controls the machine from behind using the handle.
BS 60-2 / BS 70-2 1.3 Safety Information Safety Guidelines for Operating the Machine Operator training Before operating the machine: Read and understand the operating instructions contained in all manuals delivered with the machine. Familiarize yourself with the location and proper use of all controls and safety devices. Contact Wacker Neuson for additional training if necessary. When operating this machine: Do not allow improperly trained people to operate the machine.
BS 60-2 / BS 70-2 Safe operating practices Safety Information When operating this rammer: Remain aware of the rammer’s moving parts. Keep hands, feet, and loose clothing away from the rammer’s moving parts. When working near the edges of pits, slopes, trenches and platforms, always operate the rammer in such a way that there is no possibility of it tipping over or falling in. When operating this rammer: Do not operate a rammer in need of repair.
BS 60-2 / BS 70-2 1.5 Safety Information Service Safety Service training Before servicing or maintaining the machine: Read and understand the instructions contained in all manuals delivered with the machine. Familiarize yourself with the location and proper use of all controls and safety devices. Only trained personnel shall troubleshoot or repair problems occurring with the machine. Contact Wacker Neuson for additional training if necessary.
BS 60-2 / BS 70-2 Cleaning Safety Information When cleaning and servicing the machine: Keep the machine clean and free of debris such as leaves, paper, cartons, etc. Keep the labels legible. When cleaning the machine: Do not clean the machine while it is running. Never use gasoline or other types of fuels or flammable solvents to clean the machine. Fumes from fuels and solvents can become explosive.
BS 60-2 / BS 70-2 1.6 Safety Information Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. f Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. DANGER Exhaust gas from the engine contains carbon monoxide, a deadly poison.
BS 60-2 / BS 70-2 2 2.1 Labels Labels Label Locations wc_si000475gb.
BS 60-2 / BS 70-2 2.2 Labels Label Meanings Wacker Neuson machines use international pictorial labels where needed. These labels are described below. A To start the machine: 1. Move the throttle to the IDLE position. 2. Push the purge bulb 10 times. 3. Close the choke. 4. Pull the starter rope until engine starts. 5. Move the throttle to the FAST position. To stop the machine: 1. Move the throttle past the SLOW position.
BS 60-2 / BS 70-2 Labels D Warning! Springs are compressed. Release cover slowly to avoid spring ejection. See the Repair Manual for proper disassembly instructions. E Move lever forward to stop machine. Move lever backward to run machine. This label is molded into the cover. If the label becomes illegible, the cover must be replaced. Refer to the Parts Book for ordering information. 115416 F For optimal control, performance, and minimal hand/arm vibration, grasp handle as shown.
BS 60-2 / BS 70-2 Labels H The air intake system is equipped with a filter indicator, which indicates when a filter change is required. Replace main paper filter element when yellow plunger of the indicator appears in or near the red line. I A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this nameplate so it will be available should the nameplate become lost or damaged.
BS 60-2 / BS 70-2 Labels M : 50:1 Use only Wacker Neuson two-cycle or other fully synthetic oil meeting the NMMA TC-W3, JASO FD, or ISO-L-EGD specification. A gasoline/oil ratio in a range from 50:1 to 100:1 can be used. For optimum engine performance and durability, a 100:1 ratio with a fully synthetic oil meeting the specification described above is preferred. 170731 This label is molded into the cover. If the label becomes illegible, the cover must be replaced.
BS 60-2 / BS 70-2 3 3.1 Lifting and Transporting Lifting and Transporting Lifting the Rammer Requirements Procedure Lifting device (crane or hoist) capable of supporting the rammer’s weight (see the identification plate on the rammer) Lifting gear (hooks, slings, and/or chains) capable of supporting the rammer’s weight Engine stopped and cool to the touch Perform the procedure below to lift the rammer. 1. Attach the lifting gear to the central lifting cable (a).
BS 60-2 / BS 70-2 3.2 Lifting and Transporting Transporting the Rammer Overview This rammer can be transported in a vehicle, or manually, depending on job site conditions and distance to be traveled. NOTICE: Do not tow this rammer. Requirements Transporting in a vehicle Engine stopped and cool to the touch Lifting devices and gear Fuel tank drained (if transporting horizontally) Perform the procedure below to transport the rammer in a vehicle. WARNING Lifting injury.
BS 60-2 / BS 70-2 Lifting and Transporting Continued from the previous page. If the rammer cannot be secured in the upright position, a. Drain the fuel tank to prevent fuel from leaking from the cap (c). b. Lay the rammer down only as shown and tie it to the vehicle at points (a) and (b). c b a d wc_gr008982 Transporting manually Rollers (d) enable the rammer to be rolled from one location to another. Perform the procedure below to transport the rammer manually. 1.
BS 60-2 / BS 70-2 4 4.1 Operation Operation Preparing the Machine for First Use Preparing for first use To prepare your machine for first use: 1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance. 3.
BS 60-2 / BS 70-2 4.2 Operation Recommended Fuel Overview This rammer engine does not have a separate lubrication system. Instead, it requires a two-cycle gasoline/oil mixture. Two-cycle oil must be mixed with the gasoline so that the engine is lubricated as it burns fuel. NOTICE: Use only the recommended gasoline/oil mixture to fuel this machine. Using gasoline alone will severely damage the engine.
BS 60-2 / BS 70-2 4.3 Operation Refueling the Machine Requirements Procedure Machine shut down Engine cool Machine standing upright on the ramming shoe Fresh, clean fuel supply Perform the procedure below to refuel the machine. WARNING Fire and burn hazard. Fuel and its vapors are extremely flammable. f Keep all sources of ignition away from the machine while refueling. f Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner.
BS 60-2 / BS 70-2 4.4 Operation Position of the Operator For optimal control, performance, and minimal hand/arm vibration, follow the guidelines below when using the machine. Grasp the handle with both hands as shown. Stand behind the rammer, walking slowly and guiding the direction of travel as the machine moves forward. Note: Hand/Arm Vibration (HAV) has been optimized for the hand position shown. Reported HAV levels are measured at position A in conformance with EN 1033 and ISO 5349. 4.
BS 60-2 / BS 70-2 4.6 Operation Starting, Operating, and Stopping the Machine Requirements Starting the machine Rammer is in serviceable condition and has been properly maintained There is fuel in the tank Perform the procedure below to start the machine. 1. Move the throttle to the idle position (c2). This will automatically start the flow of fuel. 2. Close the choke (b1). 3. Pump the purge bulb (e) 6 to 10 times or until you see fuel in the bulb.
BS 60-2 / BS 70-2 Operation Continued from the previous page. Operating the machine Perform the procedure below to operate the rammer. 1. Move the throttle to the full position (c3). The choke will open automatically. 2. Guide the rammer’s direction of travel. Allow the rammer to pull itself forward. Do not try to overpower the rammer. CAUTION Do not lift or move the rammer to another location while it is operating. You may lose control of it.
BS 60-2 / BS 70-2 4.7 Operation Emergency Shutdown Procedure Procedure If a breakdown or accident occurs while the machine is operating, follow the procedure below: 1. Reduce engine speed to idle. 2. Stop the engine. 3. Close the fuel valve. 4. Contact the rental yard or machine owner for further instructions. 4.8 Optional Equipment The following optional equipment is available: Foot extensions (a)—a narrow rammer foot for use in compacting trenches and in areas of limited clearance.
BS 60-2 / BS 70-2 5 Maintenance Maintenance WARNING A poorly maintained machine can malfunction, causing injuries or permanent damage to the machine. f Keep the machine in safe operating condition by performing periodic maintenance and making repairs as needed. 5.1 Periodic Maintenance Schedule The table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment.
BS 60-2 / BS 70-2 5.2 Maintenance Servicing the Air Cleaner When Inspect the air filter daily. Replace filter elements as needed. Requirements Engine stopped and cool to the touch Replacement filter elements (as needed) Mild detergent Warm water Compressed air NOTICE: Do not run the engine without the main paper air filter (b). Severe engine damage will occur. WARNING Explosion and fire hazards. f Never use gasoline or other types of low flash point solvents for cleaning the air filter.
BS 60-2 / BS 70-2 Maintenance Continued from the previous page. 4. Prefilter (c): Clean the prefilter with low-pressure compressed air. If the prefilter is extremely soiled, wash it in a solution of mild detergent and warm water. Rinse the prefilter thoroughly in clean water. Allow it to dry thoroughly before reinstalling. Note: Do not oil the prefilter. 5. Wipe out the filter housing (d) with a clean cloth. Do not use compressed air.
BS 60-2 / BS 70-2 5.3 Maintenance Checking the Fuel Lines and Fittings When Daily before starting the machine Procedure 1. Check the fuel lines (a) and fittings (b) for cracks and leaks. b a a b a wc_gr008985 2. Repair or replace components as needed. Result 5.4 The fuel lines and fittings have now been checked. Maintaining the Shoe Hardware When On new machines, or after replacing shoe, check and tighten shoe hardware after the first five hours of operation.
BS 60-2 / BS 70-2 5.5 Maintenance Inspecting the Machine When Requirements After the first five hours, and every week or every 25 hours thereafter (whichever comes first) Engine stopped Machine cool to the touch Replacement parts as needed (refer to the Parts Book) 1. Perform a walk-around inspection of the machine. Check for: Loose or missing fasteners Cracked, corroded, or missing parts Damaged controls Procedure CAUTION Injury hazard.
BS 60-2 / BS 70-2 5.6 Maintenance Cleaning the Engine Cooling Fins When Every week, or every 25 hours (whichever comes first) Background Clean engine cooling fins allow fresh air to freely circulate around the combustion chamber. Free air circulation is necessary to prevent the engine from overheating. Requirements Procedure Engine stopped and cool to the touch Compressed air Perform the procedure below to clean the engine cooling fins. 1. Locate the engine cooling fins (a).
BS 60-2 / BS 70-2 5.7 Maintenance Cleaning and Checking the Spark Plug When Every week, or every 25 hours (whichever comes first) Requirements Engine stopped and cool to the touch Spark plug wrench Spark plug gap tool Wire brush Replacement spark plug as needed (see Technical Data) WARNING Burn hazard. The engine and muffler become very hot during operation and require cool-down time after the engine is stopped. f Do not touch the engine, muffler, or spark plug until the machine is cool.
BS 60-2 / BS 70-2 5.8 Maintenance Checking and Changing the Ramming System Oil Background Lubricating oil is distributed throughout the ramming system by the vibrating action of the rammer. Holes drilled in the piston carry oil from the bottom of the rammer to the crankcase as the rammer operates. Oil in the ramming system must be maintained at the correct level to ensure that the ramming system operates efficiently.
BS 60-2 / BS 70-2 Maintenance Continued from the previous page. 2. Remove the sightglass. Clean the threads of the sightglass, then wrap the threads with Teflon tape. 3. Add oil to the machine through the sightglass opening in the housing. 4. Reinstall the sightglass, but do not torque it at this time. 5. Stand the machine upright and check the oil level. 6. Add oil as needed so that it fills 1/2 to 3/4 of the sightglass. 7. Torque the sightglass to 9 Nm (6 ft.lbs.).
BS 60-2 / BS 70-2 5.9 Maintenance Adjusting the Idle Speed Requirements Procedure Tachometer Phillips screwdriver Perform the procedure below to adjust the idle speed. 1. Remove the guard (c). 2. Start the engine and allow it to warm up to operating temperature. 3. Using the tachometer, set the engine idle speed with engine running at idle and choke (a) fully open. 4. Adjust idle speed screw (b) in or out to obtain correct idle speed. Refer to Technical Data for correct idle and operating rpm.
BS 60-2 / BS 70-2 5.10 Maintenance Inspecting and Cleaning the Fuel Filter When Every year or every 1200 hours (whichever comes first) Requirements Procedure Engine stopped Fuel tank empty Clean, dry, lint-free cloth Replacement fuel filter (as needed) Perform the procedure below to clean the fuel filter (a). c a a b wc_gr008991 1. Clamp and disconnect the fuel line (b). 2. Unscrew and remove the fuel filter. 3.
BS 60-2 / BS 70-2 5.11 Maintenance Long-Term Storage Introduction This machine requires preventive maintenance before long-term storage. Performing preventive maintenance helps to preserve machine components and ensures that the machine will be ready for future use. When Prepare your machine for extended storage if it will not be operated for 30 days or more. Preparing for storage Follow the procedures below to prepare your machine for storage. 1. Complete any needed repairs. 2.
BS 60-2 / BS 70-2 5.12 Maintenance Machine Disposal / Decommissioning Introduction This machine must be properly decommissioned at the end of its service life. Responsible disposal of recyclable components, such as plastic and metal, ensures that these materials can be reused—conserving landfill space and valuable natural resources. Responsible disposal also prevents toxic chemicals and materials from harming the environment.
BS 60-2 / BS 70-2 6 Basic Troubleshooting Basic Troubleshooting Problem Cause Remedy Engine does not start, or stalls. No fuel in tank Add fuel. Spark plug fouled Clean or replace spark plug. Engine does not accelerate, is hard to start, or runs erratically. Improper fuel mix: too much oil Drain fuel and refill with proper fuel/oil mixture. Spark plug fouled Clean or replace spark plug. Obstructed muffler and/or exhaust port Clear obstructions.
BS 60-2 / BS 70-2 7 7.1 Technical Data Technical Data Rammer Engine Power Rating Net power rating per 80/1269/EEC and ISO 3046-1. Actual power output may vary due to conditions of specific use. Item Number: BS 60-2 0009417 0009421 0620612 BS 70-2 0009424 0009425 0009427 66 (145) 74 (164) Rammer Operating weight kg (lb) Engine model — WM80 Engine type — Two-cycle Engine speed - operating rpm 4400 Engine speed - idle rpm 2000 ± 100 Max. rated power @ rated speed kW (hp) 1.8 (2.
BS 60-2 / BS 70-2 7.2 Technical Data Sound Measurements Products are tested for sound pressure level in accordance with EN ISO 11204. Sound power level is tested in accordance with European Directive 2000/14/EC Noise Emission in the Environment by Equipment for use outdoors. the sound pressure level at operator’s location (LpA): BS 60-2, BS 60-2i = 98 dB(A) BS 70-2, BS 70-2i = 92 dB(A) the guaranteed sound power level (LWA) = 108 dB(A). 7.3 Vibration Measurements HAV Uncertainties wc_td000492gb.
BS 60-2 / BS 70-2 7.4 Technical Data Dimensions wc_td000492gb.fm Machine Item Number A mm (in.) B mm (in.) BS 60-2 0009417 0009421 0620612 280 (11.02) 280 (11.02) 280 (11.02) 336 (13.25) 336 (13.25) 336 (13.25) BS 70-2 0009424 0009425 0009427 280 (11.02) 330 (12.99) 280 (11.02) 336 (13.25) 342 (13.45) 336 (13.
Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, D-80809 München, Tel.: +49-(0)89-3 54 02-0 Fax: +49 - (0)89-3 54 02-390 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI 53051 Tel. : (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.
