Operator's manual Vibratory plate BPU 2540, 3050, 3750 Model BPU Document 5000203079 Issue 04.
Copyright © 2019 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of distribution. This document may only be used by the recipient for the intended purpose. The document may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson Produktion GmbH & Co. KG.
1 CALIFORNIA Proposition 65 Warning 1 CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov.
Inhalt Table of Contents 1 CALIFORNIA Proposition 65 Warning ................................................................................. 3 2 Preface ................................................................................................................................... 6 3 Introduction ........................................................................................................................... 7 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 Using the manual.....................
Table of Contents 12 Accessories .........................................................................................................................33 13 Technical data ......................................................................................................................34 13.1 13.2 13.3 13.4 14 BPU2540 ................................................................................................................................... BPU3050 ........................................
2 Preface 2 Preface This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. This operator's manual is not a manual for extensive maintenance or repair work.
3 Introduction 3 3.1 Introduction Using the manual This manual is to be considered part of the machine and should be carefully stored during the entire service life of the machine. This manual shall be transferred to subsequent owners or users of the machine. 3.2 Storage location of the manual This manual is part of the machine and must be kept in the immediate vicinity of the machine and made accessible to staff at all times.
3 Introduction NOTICE Supplementary information. 3.7 Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. 3.8 Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: 3.9 Failure to follow this manual. Unintended use. Deployment of untrained personnel.
4 Security 4 Security NOTICE Read and comply with all notes and safety instructions in this manual. Failure to comply with these instructions can cause electric shock, fire and/or serious injuries as well as damage to the machine and/or damage to other objects. Keep safety instructions and notes for the future. 4.1 Policy In keeping with the latest technological developments The machine has been built in keeping with the latest technological developments and the recognized technical safety rules.
4 Security 4.2 Areas of responsibility of the operator The operator is the individual who personally operates this machine for industrial or commercial purposes or who entrusts a third party with the use. The operator bears legal responsibility for his/her protection as well as that of third parties. The user must make the operator's manual available to the operator and ensure that this has been read and understood. The manual must be kept next to the machine or place of use.
4 Security 4.6.1 Working area 4.6.2 Before beginning work, familiarize yourself with the working environment, e.g. the load-bearing capacity of the floor or obstacles in the vicinity. Make working area safe for the public transport sector. Necessary fuse protection of walls and ceilings, e.g. in trench applications. Keep the working area tidy. Cluttered or dark working areas can lead to accidents. Using this machine in an explosive atmosphere is prohibited.
4 Security 4.7 Specific safety instructions – Vibratory plates 4.7.1 External influences In the case of the following external influences, the vibratory plate may not be operated: 4.7.2 Operational safety 4.7.3 In heavy rain on sloped surfaces. Risk of slipping! Oil field environments – methane leaks from bottom. Explosion hazard! In dry, flammable vegetation. Fire hazard! In potentially explosive areas.
4 Security 4.9 General safety instructions – fuel, lubricants and coolants The following notes must be observed: 4.10 Always wear safety glasses and protective gloves when handling fuel, lubricants, and coolants. If hydraulic oil, fuel, oil, or coolant gets into your eyes, see a doctor immediately. Avoid direct skin contact with fuel, lubricants and coolants. Immediately rinse skin with soap and water.
4 Security NOTICE With this machine, the permissible, country-specific noise limit (personal rating level) may be exceeded. Therefore, ear protection must be worn. For exact values regarding noise emissions, refer to Technical Datasection. Work particularly cautiously and pay attention when wearing ear protection, as your ability to hear noises, such as screams or signal tones, is restricted. Wacker Neuson recommends always wearing ear protection. 4.
5 Safety and information labels 5 Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. Replace damaged labels and signs immediately.
5 Safety and information labels Item Label Description Warning against hot surface. 8 Start/Stop. 0219259 7 16 9 US Machines Danger. 10 US Machines Warning. 11 US Machines Caution. 12 US Machines Warning. From chemicals that cause cancer, birth defects or other reproductive damage. 100_0202_ls_0012.
6 Setup and function 6 6.1 Setup and function Standard package The machine is delivered fully assembled and is ready for operation out of the box. The standard package includes: 6.2 Vibratory plate Operator's manual Application areas The vibratory plate is used for compacting soil. It is used in gardening and landscaping as well as civil engineering, road construction, and paving. 6.3 Short description The vibratory plate is a machine used to compact soils.
7 Components and operator's controls 7 7.1 Components and operator's controls Components 10 5 6 7 1 4 2 9 3 8 Item Designation Item Designation 1 Drive motor 6 Fuel tank 2 Upper mass 7 Protective frame 3 Base plate 8 Integrated travel gear 4 Center pole 9 Footrest 5 Central lifting point 10 Nameplate Central lifting point The central lifting point is used to lift the machine. It is located in the machine’s center of gravity and can be attached at 90°.
7 Components and operator's controls 7.2 Operator's controls Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease. Operator's controls, such as the ON/OFF switch, throttle control handles, etc. may not be locked, manipulated or changed without permission.
8 Transport 8 Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger from falling. Falling machines can cause serious injury e.g. through crushing. Only use suitable and tested lifting gear and tackle (safety load hooks) of sufficient lifting capacity. Only lift the machine from the central lifting point. Reliably secure the machine to the lifting gear.
8 Transport 1 Item 1 Designation Central lifting point 1. To lift the machine, hang suitable tackle at the central lifting point. 2. Carefully load machine into or onto a stable means of transport. After loading the machine, lash down the machine to prevent it from rolling off, slipping, or tipping over. Attach tie-down lugs to the designated lashing points. 8.2 Transporting machine on the construction site NOTICE As a rule, the engine must be switched off when using the integrated travel gear.
9 Operation and use 9 Operation and use WARNING Improper handling may result in injury or serious material damage. 9.1 9.1.1 Please read and follow all safety instructions in this operator's manual. Before commissioning Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the machine and immediately contact Wacker Neuson partner. Ensure that loose packaging material has been removed from the machine.
9 Operation and use 9.3 Commissioning DANGER Fire hazard Jumper cable sprays are highly flammable; they can ignite and cause severe burns. 9.3.1 Do not use jumper cable sprays. Start engine 1. Turn the fuel cock to ON. 2. Set the choke lever to the CLOSE position. NOTICE Do not use the choke if the engine is warm or if the air temperature is too high. 3. Pull the throttle lever backwards slightly. 4. Turn the ignition key switch to l. 5.
9 Operation and use 9.4 Operation In accordance with the intended purpose, the operator should stand behind the machine. Guide and steer machine using the control handle. 9.4.1 Choose travel direction 2 1 Item 1 Designation Forward Item 2 Designation Reverse 1. Put throttle lever in the full power position. 2. Select travel direction and speed with the control handle. 9.5 9.5.1 Decommissioning Decommissioning the machine 1. Slide the throttle lever forward until detent. 2.
10 Maintenance 10 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger of poisoning from exhaust fumes. Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. Only perform maintenance work with the engine switched off and the machine decommissioned. WARNING Risk of injury from uncontrolled starting of the machine and moving parts.
10 Maintenance 10.1 Maintenance table Maintenance work daily Clean the machine Visual check for completeness. Visual check for damage. Check engine oil level.* Check the intake area of the combustion air.* Check to ensure the screwed connections are firmly seated. Weekly Lubricate threaded spindle. Monthly h Clean spark plug, check spark plug air gap.* Check hydraulic oil level.*** Check/replace V-belt. Replace motor oil.* 20 h** / 100 h Replace fuel filter.
10 Maintenance 10.2.1 Check the fuel level and top up 1 Item 1 1. 2. 3. 4. Designation Fuel cap Remove dirt accumulation within the range of the fuel filler neck. Open the fuel cap. Check the fuel level by visual inspection. If necessary, top off the fuel with a clean filling container. For fuel type, See chapter Technical Data. NOTICE Only fill the fuel tank to the bottom edge of the filler neck. 5. Close fuel cap. 10.2.
10 Maintenance CAUTION Do not run the engine without an air filter. This will quickly lead to engine wear. 1. Remove the wing nuts and air cleaner cover. 2. Remove and separate the air cleaner cartridge. 3. Check both applications for holes and cracks and replace if damaged. Foam insert: Wash out the insert in a solution of household detergent and warm water and then rinse thoroughly. Allow the insert to dry and tip into clean motor oil. Press out excessive oil.
10 Maintenance 10.2.6 Check and replace V-belt DANGER Risk of injury from uncontrolled starting of the machine and moving parts. Do not operate the machine without belt guard. 4 3 2 1 Item Designation Item Designation 1 Belt guard 3 Engine V-belt pulley 2 Screws 4 V-belt Check V-belt 1. Disassemble the belt guard. 2. Check the condition of the V-belt and replace if there is visible damage. approx. 5 - 3. Clearance approx. 5-15 mm. Tighten the V-belt 1.
10 Maintenance Replace V-belt 1. Loose the screws on the engine v-belt pulley. 2. Remove engine V-belt pulley. 3. Remove the V-belt from the centrifugal clutch. 4. Press the V-belt down and forward, then remove it from the V-belt pulley on the exciter. 5. Check the number of shims (2 pieces) for completeness. 6. Include a new V-belt at the bottom on the V-belt pulley of the exciter and at the top via the centrifugal clutch. 7. Include engine V-belt pulley. 8.
10 Maintenance 10.2.7 Replace the exciter oil and check the oil level DANGER Risk of scalding Use caution when draining hot oil. NOTICE Perform oil change with warm exciter oil. The machine cannot be in operation. 1, 2 Item 1 Designation Item Screw plug 2 Designation Filler boring NOTICE Lay an impermeable film on the working surface to protect against escaping oil. 1. 2. 3. 4. Tip the machine to the side of the filler boring and support it.
11 Troubleshooting 11 Troubleshooting DANGER Danger to life from unauthorized troubleshooting. 11.1 Fault table Fault Possible causes Remedial measure Motor will not start. Not enough fuel. Refuel. Check the fuel supply. Fuel cock closed. Open fuel cock. Air filter contaminated. Clean air filter. Engine switch in the OFF position. Put the engine switch in the ON position. Recoil starter defective. * Oil level warning system has switched off. Top up motor oil.
12 Accessories 12 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker Neuson shall cancel any liability. A wide range of accessories is offered for the machine. More information about the individual accessories can be found online at www.wackerneuson.com.
13 Technical data 13 Technical data 13.1 BPU2540 Designation Unit Item number BPU2540A US BPU2540A CN 5000008758 5000610360 5100046522 Centrifugal force kN 25.00 Oscillations Hz 90 1/min 5,400 Compaction performance* m2/h 456 Travel speed m/min 19.0 Gradeability % 36.
13 Technical data 13.2 BPU3050 Designation Unit Item number BPU3050A BPU3050A US 5000008763 5000610361 Centrifugal force kN 30.00 Oscillations Hz 90 1/min 5,400 Compaction performance* m2/h 570 Travel speed m/min 19.0 Gradeability % 36.
13 Technical data 13.3 BPU3750 Designation Unit Item number BPU3750Ats US 5000610408 5000610423 Centrifugal force kN 37.00 Oscillations Hz 90 1/min 5,400 Compaction performance* m2/h 720 Travel speed m/min 24.0 Gradeability % 46.6 Length (center pole in working position) mm 1,295 Width mm 500 Height mm 1,101 Operating weight kg Ground clearance mm 777 – 887 Rated power** kW 5.
13 Technical data 13.4 Combustion engine Designation Unit Manufacturer Honda Type of engine GX160-UT2-QW-X2-SD GX270 UT2-QA-4-SD Combustion method Four-cycle Cooling Air cooling Cylinders 1 Displacement cm³ Max. slanting position ° 163 270 20 Fuel type Gasoline Fuel consumption l/h 0.8 1.6 Tank capacity l 3.6 5.3 Oil specification SAE 10W30 Max. oil filling l 0.6 1.1 Max. performance kW 3.6 6.3 Speed (max.
14 Emission control systems information and warranty 14 Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emission warranty statement. 38 100_0000_0020.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
