0203080en 002 04.
CONTENTS Type Item no. BPU 3050A 0008763 ... This machine has been equipped with an EPA certified engine. Additional information can be found in the engine manufacturers notes. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Caution This engine is an EPA engine. Adjusting the engine speed will interfere with EPA certivication and emissions.
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FOREWORD Foreword For your own safety and protection from bodily injuries, carefully read, understand and follow the safety instructions in this manual. Please operate and maintain your Wacker machine in accordance with the instructions in this manual. Defective machine parts are to be replaced as soon as possible. All rights, especially the right for copying and distribution are reserved. Copyright by Wacker Construction Equipment AG.
TABLE OF CONTENTS FOREWORD 3 SAFETY INSTRUCTIONS 6 General instructions Operation Safety checks Maintenance Transport Maintenance checks 6 6 7 7 7 7 TECHNICAL DATA 8 DESCRIPTION 9 Applications Dimensions Max.
TABLE OF CONTENTS FAULTS 21 Reverse speed too low Forward speed too low No advance Loss of hydraulic oil Engine does not start 21 21 21 21 21 EC - CONFORMITY-CERTIFICATE 23 5
SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE USE OF VIBRATORY PLATES WITH COMBUSTION ENGINES General instructions 1. Vibratory plates may only be operated by persons who * * * * are at least 18 years of age are physically and mentally fit for this job have been instructed in guiding vibratory plates and proved their ability for the job to the employer may be expected to carry out the job they are charged with carefully. The persons must be assigned the job of guiding vibratory plates by the employer.
SAFETY INSTRUCTIONS 12. 13. 14. 15. 16. 17. Make sure the soil or subsoil to be compacted has a high enough load carrying capacity. Use appropriate protective clothing while working or while carrying out maintenance work. When traveling backwards the operator has to guide the vibration plate laterally by its guide handle so that he will not be squeezed between the handle and a possible obstacle. Special care is required when work ing on uneven ground or when compacting coarse material.
TECHNICAL DATA BPU 3050A Item no. 0008763 ... Advance and reverse travel Compacted area Operating weight m/min: 21 m2/h: 630 kg: 166 Power transmission From drive engine directly to exciter unit via centrifugal clutch and V-belt Exciter Vibrations Centrifugal force Oil Oil quantity min-1 (Hz): kN: l: Drive motor Piston displacement Engine speed (rpm) Rated power (*) Fuel Fuel consumption Tank capacity Oil Oil quantity ca.
DESCRIPTION Applications The machine is perfectly suited for the compaction of all types of soil including semi-cohesive soils in trench and surface compaction applications as well as for the compaction of asphalt pavements and the vibration of interlocking paving stones. This machine is the most universally deployable machine of this line of products thanks to the optimum balance between the centrifugal force and the contact surface. Dimensions Max.
DESCRIPTION Description of function The vibration required for compaction is produced by the exciter (5) which is firmly joinded to the lower mass (4). This exciter (5) is designed as a central vibrator with aligned vibrations. Such a principle permits the direction of vibration to be changed by turning the eccentric weights (13). In this way an infinitely variable transition between vibration in forward motion, at standstill and in reverse motion is possible.
TRANSPORT TO WORK SITE, RECOMMENDATIONS ON COMPACTION Transport to work site Conditions: - To transport the vibration plate, use only suitable lifting equipment with a minimum load-bearing capacity of 200 kg. - Only attach suitable tackle at the central lifting point (15) provided. - Always tie down the vibratory plate by the protective frame (14) and latch the center pole in place during transport of the vibratory plate on the loading area of a transport vehicle.
OPERATION Engine check before starting 1. Oil level check Insert dipstick in oil filler neck, but without screwing in. If oil level is low, fill to the top of the oil filler neck with high grade Fuchs Titan Unic 10W40 MC oil. ☛ATTENTION! Place machine in horizontal position before checking engine oil level. 2. Dual-air cleander >Dual element type< Check the air cleaner elements to be sure they are clean and in good condition. Clean or replace the elements if necessary. 3.
OPERATION 3. Pull the throttle lever (6) back slightly. 4. Turn the engine switch to the „I“ position. 5. Pull the starter grip lightly until resistance is felt, then pull briskly. Caution: T00857GB Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.
OPERATION Operation the engine As the engine warms up, gradually move the choke lever to the OPEN position. Position the throttle lever for the desired engine speed. Oil alert system The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase drops below a safe limit, the oil alert system will automatically shut down the engine (the engine switch will remain in the „I“ position).
OPERATION Stopping the engine To stop the engine in an emergency, turn the engine switch to the „0“ position. Under normal conditions, use the following procedure: 1. Push the throttle lever forward all the way to the stop. 2. Turn the ignition switch to the „0“ position. 3. Turn off the fuel shut-off valve (lever in arrow direction).
MAINTENANCE Maintenance schedule Parts Maintenance jobs Maintenance interval Air filter daily Fuel tank Engine oil Exciter Bowden cable Check for external damage and tight fit. Check filter cartridge, clean or replace if necessary. Check tank lid for tight fit, replace if necessary. Check oil level, top up if necessary. Check for tightness. Check to see smooth running. Engine oil First oil change.
MAINTENANCE Engine oil Check oil level: The engine must be horizontally place when filling in oil or checking the oil level. Check oil level with dip stick (16). If oil level is to low, top up with brand quality oil Fuchs Titan Unic 10W40 MC through oil feed opening (16). Engine oil capacity: 1,1 l. Oil change: Drain the oil while the engine is still warm to assure rapid and complete draining. 1. Remove the oil filler cap (16). 2.
MAINTENANCE Hydraulic control Check oil level: 1. Move centre pole into vertical position. 2. Push operating control handle (7) to forward travel position. 3. Open filler bore (17). 4. The oil level must reach the upper edge Oil of the gear; add Fuchs Renolin MR 520 hydraulic fluid if required. 5. Close filler bore (17). Hydraulic control system is self-bleeding. Exciter Check oil level: 1. Position vibration plate horizontally. 2. Open filler bore (19). 3.
MAINTENANCE Fuel strainer cup cleaning Turn the fuel valve to Off. Remove the sediment cup and O-ring, and wash them in nonflammable or high flash point solvent. Dry them thoroughly, and reinstall securely. Turn the fuel valve on, and check for leaks. Spark plug Recommended spark plug: BP6ES-11, BPR6ES-11 (NGK), W20EP-U11, W20EPR-U11 (ND). Caution: Never use a spark plug of incorrect heat range. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.
MAINTENANCE Air filter service A dirty air filter will restrict air flow to the carburettor. To prevent carburettor malfunction, service the air filter regularly. Service more freqently when operating the engine in extremely dusty areas. Warning: Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result. Caution: Never run the engine without the air cleaner. Rapid engine wear will result. 1. Remove the wing nut and the air filter cover.
FAULTS Reverse speed too low Cause: Remedy: - Too little hydraulic oil in the centre pole head. Air in hydraulic control. Top up hydraulic oil. Bleed system. Forward speed too low Cause: - Too much oil in centre pole head. Remedy: - Correct oil level in accordance with mark. No advance Cause: - Mechanical fault. Remedy: - Contact Wacker service dept. Loss of hydraulic oil Cause: - Leaks, hydraulic hose defective. Remedy: - Change defective parts. Note: Bleed system after every dismantling operation.
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EC - CONFORMITY-CERTIFICATE Wacker Construction Equipment AG, Preußenstraße 41, 80809 München hereby certify that the construction equipment specified hereunder: 1. Category: Vibratory plate 2. Type: BPU 3050A 3. Equipment item number: 0008763 4.
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DIN EN ISO 9001 Certificate Prüf- und Zertifizierungsinstitut VERBAND DER ELEKTROTECHNIK ELEKTRONIK INFORMATIONSTECHNIK e.V. CERTIFICATE Registration-Number: 6236/QM/06.97 This is to certify that the company Wacker Construction Equipment AG Wacker-Werke GmbH & Co.
Wacker Construction Equipment AG Preußenstraße 41 80809 München Tel.: +49-(0)89-3 54 02-0 Fax: +49-(0)89-3 54 02-390 Wacker Corporation - P.O. Box 9007 - Menomonee Falls, WI 53052-9007 - Tel.: +1-(1)(262)-255-0500 - Fax: +1-(1)(262)-255-0550 - Tel.: (800)770-0957 Wacker Asia Pacific Operations-Skyline Tower, Suite 2303, 23/F, 39 Wang Kwong Road, Kowloon Bay, Hong Kong-Tel.