0201438en 005 01.
Manufacturer Wacker Neuson SE Preußenstraße 41 80809 München www.wackerneuson.com Tel.
Table Of Contents 1. Technical data 27 2. Description 29 2.1 2.2 2.3 2.4 Application ...........................................................................................29 Maximum permissible tilt .....................................................................29 Functional description .........................................................................30 General instructions for use for diamond-edged cutting blades ..........31 3. Transport to the worksite 32 4.
1 Foreword 1 Foreword This operator's manual contains information and procedures for the safe operation and maintenance of your Wacker Neuson machine. In the interest of your own safety and to prevent accidents, you should carefully read through the safety information, familiarize yourself with it and observe it at all times. This operator's manual is not a manual for extensive maintenance and repair work. Such work should be carried out by Wacker Neuson service or authorized specialists.
2 Introduction 2 2.1 Introduction Means of representation for this operator's manual Warning symbols This operator's manual contains safety information of the categories: DANGER, WARNING, CAUTION, NOTICE. They should be followed to prevent danger to life and limb of the operator or damage to equipment and exclude improper service. DANGER This warning notice indicates immediate hazards that result in serious injury or even death. f Danger can be avoided by the following the actions mentioned.
2 Introduction Instructions f This symbol indicates there is something for you to do. 1. Numbered instructions indicate that you have to carry out something in a defined sequence. 2.2 This symbol is used for lists. Wacker Neuson representative Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer. You can find the addresses in the Internet at www.wackerneuson.com.
2 Introduction 2.4 Identification of the machine Nameplate data The nameplate lists information that uniquely identifies your machine. This information is needed to order spare parts and when requesting additional technical information. f Enter the information of your machine into the following table: Item 7 Designation 1 Group and type 2 Construction year 3 Machine no. 4 Version no. 5 Item no.
3 Safety 3 3.1 Safety Principle State of the art This machine has been constructed with state-of-the-art technology according to the recognized rules of safety. Nevertheless, when used improperly, dangers to the life and limb of the operator or to third persons or damage to the machine or other materials cannot be excluded. Proper use The machine must only be used for the following purposes: Cutting expansion joints in concrete, asphalt and screed.
3 Safety Structural modifications Never attempt to modify the machine without the written permission of the manufacturer. To do so will endanger your safety and the safety of other people! In addition, this will void the warranty and the liability on behalf of the manufacturer. Especially the following are cases of structural modifications: Opening the machine and the permanent removal of components from Wacker Neuson.
3 Safety Malfunctions If you detect a malfunction, you must shut down and secure the machine immediately. Eliminate the malfunctions that impair safety immediately! Have damaged or defective components replaced immediately! For further information, refer to chapter Troubleshooting. Spare parts, accessories Use only spare parts from Wacker Neuson or such that are equivalent to the original parts in design and quality. Only use accessories from Wacker Neuson.
3 Safety Operator's controls Always keep the operator's controls of the machine dry, clean and free of oil or grease. Operating elements such as ON/OFF switch, throttle levers etc. may not be locked, manipulated or changed without authorization. Checking for signs of damage Inspect the machine when it is switched off for any signs of damage at least once per work shift. Do not operate the machine if there is visible damage or defects. Have any damage or defects eliminated immediately. 3.
3 Safety Work recommendations Please observe the recommendations below: 3.3 Work only if you are in a good physical condition. Work attentively, particularly as you finish. Do not operate the machine when you are tired. Carry out all work calmly, circumspectly and carefully. Never operate the machine under the influence of alcohol, drugs or medication. This can impair your vision, reactions and your judgment. Work in a manner that does not endanger others.
3 Safety Breathing protection If a lot of dust is produced when cutting, always wear suitable breathing protection. Use the water supply. Provision of fire extinguishers Ensure that a fire extinguisher is always to hand on the worksite. Do not exceed the daily usage limit The machine generates noise. Observe the regulations which apply in your country and guidelines concerning the maximum daily service life of the machine. Always wear the prescribed safety clothing.
3 Safety Lifting When lifting the machine, observe the following instructions: Designate a skilled person to guide you for the lifting procedure. You must be able to see or hear this person. Use only suitable and certified hoisting gear, lifting tackle and load-bearing equipment with sufficient lifting capacities. Only use the attachment points described in the operator's manual. Attach the machine securely to the hoisting gear. Ensure that no one is nearby or under the machine.
3 Safety 3.5 Operating safety Explosible environment Never operate the machine in a potentially explosive environment. Work environment Familiarize yourself with your work environment before you start work. This includes e.g. the following items: Obstacles in the work and traffic area. Load-bearing capacity of the ground. The measures needed to cordon off the construction site from public traffic in particular. The measures needed to secure walls and ceilings.
3 Safety Vertical stability Always ensure that the machine is vertically stable and cannot tip over, roll or slide away. Proper operator position Do not leave the proper operator position while operating the machine. The intended operator position is at the controls behind the machine. Caution with hot parts Do not touch the machine during or shortly after operation. Some parts can become very hot and can cause severe burns.
3 Safety Storage Store the machine securely so that it cannot tilt, fall or slip. Storage location After operation, allow the machine to cool and then store it in a sealed-off, clean and dry location protected against frost and inaccessible to children. Vibrations When manually operated machines are intensively used, long-term damage caused by vibrations cannot be precluded. Observe the relevant legal instructions and guidelines to minimize vibration stress.
3 Safety Preventing fires Open flames and smoking are strictly prohibited in the immediate vicinity of the machine. Make sure that waste, such as paper, dry leaves or grass do not accumulate around the exhaust muffler. The waste materials may ignite. Safety precautions when refueling Please observe the following safety-relevant instructions when refueling: Do not refuel near open flames. Do not smoke. Turn off the engine before refueling and allow it to cool down.
3 Safety Cleaning the engine Clean the engine when it is cool to remove any dirt. Do not use gasoline or solvents. Danger of explosion! Health hazard due to exhaust fumes Warning The engine's exhaust fumes contain chemicals which are known to the State of California to cause cancer, congenital defects or other reproductive anomalies. Notes on the EPA engine Caution This machine is equipped with an EPA-certified engine. Modifying the engine speed influences the EPA certification and emission.
3 Safety Wet-cutting Use a water sprayer when dust formation is excessive, e.g. when cutting concrete or stone. Only use cutting blades that are suitable for wet cutting. Before ending the wet cutting process, allow the cutting blade to run without the water sprayer until it is dry. Not exceeding the maximum tilt position Do not exceed the maximum tilt position (see the description in the Maximum permissible tilt chapter). Only operate the machine at maximum tilt for short periods of time.
3 Safety Do not touch a rotating cutting blade Never touch a rotating cutting blade with your hand or any other body part. Danger of severe injury. Pay attention and exercise caution when working with ear protection When wearing ear protection you must pay attention and exercise caution because your hearing is limited, e.g. in case someone screams or a signal tone sounds. Danger of fire due to sparks Danger of fire due to hot workpiece particles flung away from the work area.
3 Safety 3.8 Maintenance Maintenance work Service and maintenance work must only be carried out to the extent described in these operating instructions. All other procedures must be performed by your Wacker Neuson representative. For further information, refer to chapter Maintenance. It is not permitted to tilt the machine for maintenance work. Switching off the engine Before carrying out care or maintenance work, switch off the engine and allow it to cool down.
3 Safety Handling operating fluids safely Observe the following points when handling operating fluids, e.g. fuels, oils, greases, coolants etc.: Always wear personal safety clothing. Avoid skin and eye contact with operating fluids. Do not inhale or swallow operating fluids. In particular, avoid contact with hot operating fluids. Burn and scalding hazard. Dispose of replaced or spilled operating fluids according to the applicable regulations for environmental protection.
3 Safety 3.9 Safety devices WARNING Danger of injury due to open moving parts. f Only operate the machine with properly installed and functioning safety devices. f Do not modify or remove safety devices. Item 1 Designation Cutting blade guard Cutting blade guard Never operate the machine without a cutting blade guard. The cutting blade guard performs the following functions: Protects the operator from the rotating cutting blade.
4 Safety and information labels 4 Safety and information labels Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible. Replace any missing or illegible labels. The item numbers for the labels are in the parts book.
4 Safety and information labels 2 1 Label Description 0125778 Item Start-Stop. 0219259 2 Caution, risk of injury Read the operator's manual. Wear a eye protection and ear protection! Machine may not be offset with the cutting blade rotating. Schnellaushubhebel. 4 Central suspension. 0219357 3 Cutting depth setting. SES 360° = 5 mm 6 7 0058870 5 Guaranteed sound power level. US machines Warning.
1. Technical data Item no. Length x Width x Height Weight mm (in): kg (lb): Power transmission BFS 1350AL BFS 1350L BFS 1350ALS 0008898 0610398 0008936 0008885 0610399 1085 x 604 x 1052 (42.7 x 23.78 x 41.4) 136 (300) mm (in): 500 (20) Min. diameter of blade mm (in): 350 (14) Max. cutting width mm (in): 12 (0.47) Location bore mm (in): 25,4 (1) cm (in): 18,5 (0.
Spark plug Type: BFS 1350AL BFS 1350L BFS 1350ALS NGK BPR6ES / Denso W20EPR-U NGK BP6ES / Champion N9Y NGK BPR6ES / Denso W20EPR-U (*) In accordance with the installed useful outlet power according to Directive 2000/14/EG. TD00673GB.
Description 1. Description 1.1 Application ∗ Cutting expansion joints in concrete and asphalt surfaces. ∗ Repair work on streets, e.g. cutting out damaged areas in asphalt and concrete. ∗ Straightening blacktops and concrete surfaces. ∗ For demolition jobs and refurbishment of old buildings. ∗ Sawing off precast concrete parts. ∗ Expansion joints and installation channels in floors. ∗ Laying induction loops and cables in signal installations. 1.
Description 1.3 Functional description The floor saw must only be operated in a forward direction (see arrow). The drive motor (2) attached to the frame drives the cutting blade via the belt (7). The cutting blade can be infinitely adjusted by means of a crank handle (5), 1 turn corresponds to a cutting depth adjustment of 5 mm. At any time it is also possible to remove or introduce the cutting blade into the material to be cut by way of the lever (3).
Description The revs on the engine can be infinitely varied using the throttle control lever (4); the optimum cutting speed of the blade is only achieved with the engine working at full load. In order to facilitate the starting, the eingine is provieded with a choke. 1.4 General instructions for use for diamond-edged cutting blades ∗ Never use a cutting blade with a larger diameter than necessary in order to cut a certain depth.
Transport to the worksite 2. Transport to the worksite Requirements: ∗ When transporting the floor saw, use only suitable hoisting gear with a minimum load-bearing capacity of 200 kg. ∗ Always turn off the motor during transportation! ∗ Empty the water tank! ∗ Remove the cutting blade prior to transport. Set the lowest cutting position on the floor saw. ∗ Attach appropriate secure lifting devices to the central lifting point (10) provided for this purpose.
Operation 3. Operation 3.1 Adjusting the handle The width and height of the handles can be adjusted according to the use and the body height of the operator. To do this, release the clamping lever (11) and apply it in the new position. 3.2 Adjusting / Aligning the guide wheel 3.2.1 Adjusting the guide wheel The guide wheel is designed to help the operator in making long, straight cuts. The guide wheel can be exactly adjusted to the cutting blade by loosening the jam nut (1) and turning the screw (2).
Operation 3.2.2 Aligning the guide wheel To do this, make a cut of approx. 2 m length on a flat surface and with the minimum cutting depth. Then pull back the machine without lateral force. Then you can align the guide wheel exactly with the cut. 3.3 Cutting depth setting Place the quick-lift lever in the forward lock-in position; this will enable you to exactly adjust the cutting depth by turning the crank (5). One turn of the crank drops the cutting disc by 5 mm (cutting depth).
Operation 3.3.2 To set the scale proceed as follows: 1. Push quick-lift lever (3) fully forwards. 2. Turn the cutting depth crank (5) until the cutting disc barely starts touching the floor. 3. Loosen the screws (14) and move the arrow until it coincides with the ”0” mark of the scale. 4. Retighten the screws (14). 3.4 Water tank The floor saw features an integrated, removable water tank (15). The filler opening (16) can be found at top left side. The amount of water can be regulated or stopped (17).
Operation The adjustable hose coupling (19) can be used as a feeder point (1/2inch) for an external hose connection. 3.5 Parking brake To apply the parking brake (6) push bolt (21) towards the right until it locks in the spokes of the back wheel. Always place the machine on a flat, level and non-skid surface. The maximum grade should not exceed 10°. T01136GB.
Operation 3.6 Assembling the cutting blade 3.6.1 Checking a new cutting blade: ∗ The blade type must be suitable for the material to be cut. Observe the peripheral speed, refer to the "Technical data"! ∗ The arbor diameter of the cutting blade must precisely fit the shaft to ensure smooth blade running. ∗ The cutting blade must be undamaged.
Operation 3. Place an intermediate layer (disc label) under each faceplate when using bakelite-bonded cutting discs. 4. Attach cutting blade and spring washer on the shaft. 5. Tighten the hexagonal bolt firmly. To do this, apply counter pressure on the spanner surfaces of the cutting shaft. Note: To assemble cutting disc on right side tighten nut in anticlockwise direction (left-handed thread). To assemble cutting disc on left side tighten nut in clockwise direction. 6.
Operation 4. Disconnect the water hose. 5. Fold up the cutting blade guard (1). 6. Loosen the tightening nut. Hold cutting shaft with spanner at spanner surfaces. 7. Fold down the cutting blade guard. Note: To disassemble cutting disc from right side loosen nut in clockwise direction (left-handed thread). To disassemble cutting disc from left side loosen nut in anticlockwise direction. 3.
Operation Note: Carry out the following additional conversions if needed: 3.9 ∗ Loosen screws (27), turn guide wheel around and then reassemble screws (27). ∗ Loosen screws (28), turn around dirt catcher and then reassemble screws (28). Checking the motor before starting 3.9.1 Engine oil Switch off the engine. Prior to checking the engine oil level or refilling engine oil, make sure that the engine bolting level is aligned horizontally. ∗ Remove the oil filler cap (oil level indicator).
Operation 3.10 Starting the engine The cutting blade must not be in contact with the ground. 1. Open the fuel tap. 2. Move the choke lever to the CLOSE positio. . Note: If the engine is warm or the air temperature is high, move the control lever away from the Choke postion as soon as the engine starts. T01136GB.fm 3. Push throttle lever (4) slightly forward. 4. Turn main switch (23) to position ”1”.
Operation 5. Pull starter handle out slowly until a slight resistance is felt, then pull handle with strength. Caution: Do not allow the starter grip to snap back against the engine. Return it dently to grevent damage to the starter. T01136GB.
Operation 3.11 Operation the engine As the engine warms up, gradually move the choke lever to the OPEN position. Set required engine speed with throttle lever (4) 3.11.1 Oil Alert system The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically shut down the engine (leave the main switch in position ”1”).
Operation 3.12 Switch off the engine To turn off the engine in the event of an emergency, switch the main switch (1) to "0". Under normal circumstances, proceed as follows: T01136GB.fm 1. Pull the throttle lever (4) all the way back to the stop position. 2. Turn the main switch (23) to the position ”0”. 3. Close the fuel tap.
Maintenance 4. Maintenance 4.1 Maintenance schedule Component Machine Maintenance work Check for signs of damage and wear – change, if necessary the components. Safety devices Before operation Main switch Check for proper functioning – change, if necessary. Air cleaner - Check for external damage and a tight fit. - Check foam and filter element – clean or replace, if necessary. Fuel - Check the tank cap for leakage – change, if necessary. - Check the fuel level – add fuel as needed.
Maintenance 4.2 4.3 Checking engine oil level ∗ Turn off the engine. ∗ Align the engine bolting level horizontally. ∗ Remove any dirt around the oil level dipstick. ∗ Remove the oil level dipstick and wipe it with a clean, lint-free cloth. ∗ Screw the oil level dipstick all the way back in and pull it out again. ∗ Check: The motor oil level must be between the lower and upper marks.
Maintenance 4.4 Cleaning the air cleaner A dirty air cleaner obstructs the flow of air to the carburetor. To prevent carburetor malfunctions, clean the air cleaner on a regular basis. Clean the filter more frequently if the engine is operated in an extremely dusty environment. Warning: Never use gasoline or cleaning solutions with a low flash point to clean the air cleaner cartridge. This could cause a fire or worse an explosion. Caution: Never run the engine without an air cleaner.
Maintenance 4.5 Cleaning the filter cup Close the fuel tap. Remove the filter cup with the o-ring and wash it out with non-combustible and low-flammable solvent. Allow it to completely dry, then reinstall it and tighten it firmly. Open the fuel tap and check for leaks. 4.6 Idle setting ∗ Start the engine and let it warm up to its normal operating temperature. 2 Idle speed limiting screw ∗ T01137GB.
Maintenance 4.7 Tightening the belt Check the belt in the course of the weekly engine maintenance and retighten it as follows, if necessary:: 1. Remove V-belt guard. 2. Loosen counter nut (31). 3. Loosen the fastening screws (32) until the V-belt’s take-up can be shifted without play. 4. Adjust drive belt tension with tensioning nut (33). V-belt tension 600 N (vibration frequency 104 Hz). 5. Tighten the fastening screws (32) and the counter nut (31). 6. Mount the belt guard. T01137GB.
Maintenance 4.8 Changing the belt 1. Disassemble V-belt guard (above and below) and cutting disc guard. 2. Take tension off V-belts. To do this loosen the counter nut (31), the tensioning nut (33) as well as the fastening screws (32). Only loosen the fastening screws so far that the V-belt’s take-up can be moved freely without play. 3. Loosen the screws (34) at the oval flanges (on both sides) of the cutting shaft. 4. Replace the V-belts. 5. Reassemble cutting shaft (34). 6.
Maintenance 4.9 Checking the spark plug 0,7 - 0,8 mm ∗ Remove any soot deposits from the electrodes of the spark plug using a spark plug cleaner or a wire brush. ∗ Check the spark plug gap and set it to 0.7 - 0.8 mm, if necessary. ∗ Select the correct spark plug, see chapter Technical Data. T01137GB.
5 Troubleshooting 5 Troubleshooting Potential faults, their causes and remedies can be found in the following table. Notify your Wacker Neuson representative in case of malfunctions you cannot or may not remedy yourself. Malfunction Cause Remedy Engine does not start. The main switch is in the "0" position. Set the main switch to the "I" position. Fuel tap is closed. Open the fuel tap. Fuel tank is empty. Top up with fuel. Fuel line is clogged. Have the fuel line cleaned.
6 Emission control systems information and warranty 6 Emission control systems information and warranty The Emission Control Warranty and associated information is valid only for the U.S.A., its territories, and Canada. Emission control systems warranty statement See the engine owner’s manual for the applicable exhaust and evaporative emission warranty statement.
7 Glossary 7 7.1 Glossary Use of oxygenated fuels Some conventional gasolines are blended with alcohol. These gasolines are collectively referred to as oxygenated fuels. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, confirm the fuel's contents. Some states / Provinces require this information to be posted on the fuel pump.
EC Declaration of Conformity Manufacturer Wacker Neuson SE, Preußenstraße 41, 80809 München Product Type BFS 1345 Product type BFS 1350 Floor saw Item no. 0008764, 0610141, 0610142, 0610242 0008885, 0008898 Installed power output kW 9,6 Measured sound power level dB(A) 106 Guaranteed sound power level dB(A) 107 Conformity assessment procedure acc. to 2000/14/EC, Appendix V.
