Operator’s manual Vibrating plate AP 1840we, 1840e, 1850we, 1850e Model AP Document 5100043780 Issue 09.
Copyright © 2018 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the worldwide applicable copyright, right of duplication and right of distribution. This document may only be used by the recipient for the intended purpose. The document may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson Produktion GmbH & Co. KG.
1 CALIFORNIA Proposition 65 Warning 1 CALIFORNIA Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov.
1 CALIFORNIA Proposition 65 Warning 4 100_0000_0024.
Inhalt Table of contents 1 CALIFORNIA Proposition 65 Warning .................................................................................3 2 Preface ....................................................................................................................................7 3 Introduction ............................................................................................................................8 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 Using the manual......................
Table of contents 10.6 After operation ........................................................................................................................... 29 11 Maintenance ......................................................................................................................... 30 11.1 Maintenance table ..................................................................................................................... 30 11.2 Maintenance work.......................................
2 Preface 2 Preface This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. This operator's manual is not a manual for extensive maintenance or repair work.
3 Introduction 3 3.1 Introduction Using the manual This manual is to be considered part of the machine and should be carefully stored during the entire service life of the machine. This manual shall be transferred to subsequent owners or users of the machine. 3.2 Storage location of the manual This manual is part of the machine and must be kept in the immediate vicinity of the machine and made accessible to staff at all times.
3 Introduction NOTICE Supplementary information. 3.7 Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson subsidiary, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. 3.8 Disclaimer For the following violations, Wacker Neuson dismisses any liability for personal injury or material damage: 3.9 Failure to follow this manual. Unintended use. Deployment of untrained personnel.
4 Security 4 Security NOTICE Read and comply with all notes and safety instructions in this manual. Failure to comply with these instructions can cause electric shock, fire and/or serious injuries as well as damage to the machine and/or damage to other objects. Keep safety instructions and notes for the future. The notes and safety instructions in this chapter apply for all machine types described in this manual.
4 Security The following in particular are considered structural changes: Opening the machine and the permanent removal of components. Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design system and quality of the original parts. Attaching accessories that do not originate from Wacker Neuson. Spare parts or accessories that originate from Wacker Neuson can be safely mounted. They can be found on the Internet under www.wackerneuson.com. 4.
4 Security 4.8.1 Working area 4.8.2 Keep the working area tidy. Cluttered or dark working areas can lead to accidents. Before beginning work, familiarize yourself with the working environment, e.g. the load-bearing capacity of the floor or obstacles in the vicinity. Make working area safe for the public transport sector. Necessary fuse protection of walls and ceilings, e.g. in trench applications. Using this machine in an explosive atmosphere is prohibited.
4 Security 4.9.2 Take work breaks regularly When operating this machine for long periods of time, vibration-induced circulatory disorders may occur to your fingers, hands or wrists. Symptoms: The aforementioned body parts falling asleep, tingling, pain, sharp pains and changes to skin color. NOTICE If these symptoms are determined, seek medical attention immediately.
4 Security 4.9.3 Operational safety 4.9.4 When operating the machine, make sure that no gas, water, or electric lines are damaged. Pay maximum attention near drops or slopes. Risk of crashing! The operator must not leave the machine while it is in operation. In trench applications and pits, pay very close attention to the side walls to ensure they are stable and do not collapse from the vibration. Danger of collapse! Never leave the machine running unattended.
4 Security 4.13 Rechargeable batteries may not be shorted out. Rechargeable batteries may not be stored in a box or draw as this can pose hazards where a mutual short-out can occur or a short-out can occur due to other conductive materials. Rechargeable batteries may not be exposed to any mechanical impacts. If a rechargeable battery is leaking, the fluid must not come into contact with your skin or eyes.
4 Security 4.13.1 Electrical safety 4.13.2 Keep the power cable clean and avoid the effects of heat, oil, sharp edges or moving machine parts on the cable. The power cable may not be used for carrying or suspending the machine. Do not pull the cable to pull the plug out of the outlet. Dispose of properly. The connector plug of the battery charger must fit in the outlet. The connector plug may not be modified in any way. Do not use the adapter plug together with grounded machines.
4 Security NOTICE With this machine, the permissible, country-specific noise limit (personal rating level) may be exceeded. Therefore, ear protection must be worn. For exact values for noise measurement, see chapter Technical data. Work particularly cautiously and pay attention when wearing ear protection, as your ability to hear noises, such as screams or signal tones, is restricted. Wacker Neuson recommends always wearing ear protection. 4.
5 Safety and information labels 5 Safety and information labels WARNING Illegible symbols Over time, labels and signs on the machines can become dirty or otherwise unrecognizable. Keep all safety, warning, and operating instructions on the machine in a legible condition. Replace damaged labels and signs immediately. The following labels are located on the machine: 1, 5 2, 6 Item 3 4 Label Description 0219175 1 Warning against hot surface. Read the operator's manual before commissioning.
5 Safety and information labels Item Label Description 0219260 4 Use personal protection equipment in order to prevent injuries and health hazards. Ear protection. Read operator's manual. 5 US Machines Warning. From chemicals that cause cancer, birth defects or other reproductive damage. 6 US Machines Caution. CAUTION VORSICHT ATENCIÓN ATTENTION 0219262 100_0202_ls_0015.
6 Setup and function 6 6.1 Setup and function Standard package The standard package includes: Vibrating plate. Operator's manual. Other components: Rechargeable battery. Battery charger. NOTICE The rechargeable battery is delivered separately for technical safety reasons. 6.2 Application areas The vibrating plate is used for compacting soil and is used in gardening and landscaping, civil engineering and road and highway construction. 6.
7 Components and operator's controls 7 7.1 Components and operator's controls Components 2 1 7 3 4 6 5 Item 7.2 Designation Item Designation 1 Rechargeable battery (optional) 5 Exciter 2 Central lifting point 6 Base plate 3 Protective cage 7 Water tank (optional) 4 Rubber-metal buffer 8 Nameplate Operator's controls 1 3 2 Item Designation 1 Lock 2 Switching and safety lever 100_0202_cp_0013.
7 Components and operator's controls 7.3 Components and operator's controls of the rechargeable battery (optional) 8 2 1 7 3 4 5 6 Item 1 Designation Item Designation Start button on/off 5 Temperature display 2 Display – battery charge state 6 Connection 3 Service indicator 7 Handle 4 Fault indication 8 Nameplate Display - battery charge state The display uses six LEDs to indicate the charge situation of rechargeable battery.
8 Transport 8 Transport WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Danger from falling. Falling machines can cause serious injuries from crushing. 8.1 Only use suitable and tested lifting gear and slings with sufficient lifting capacity. Reliably secure the machine to the lifting gear. Do not lift the machine with an excavator bucket or forklift.
9 Storage Lifting and lashing down the machine NOTICE Appoint a specialist flagman for a safe lifting operation. 1 2 Item 1 Designation Central lifting point Item 2 Designation Lashing 1. To lift the motor, hang suitable tackle at the central lifting point. 2. Carefully load machine into or onto a stable means of transport. 3. After loading the machine, lash down the machine to prevent it from rolling off, slipping, or tipping over. 8.
10 Operation and use 10 Operation and use WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. 10.1 Before commissioning 10.1.1 Inspection before commissioning Check the machine and components for damage. In the event of visible damage, do not operate the machine and immediately contact a Wacker Neuson dealer. Check the switching and safety lever for smooth and effortless movement.
10 Operation and use NOTICE Note the direction of installation when installing the rechargeable battery. The connections must point in the direction of the protective cover. 2 1 Item 1 Designation Protective cover Item 2 Designation Lock 2. Lift the rechargeable battery by the handle and carefully insert it into the guide rail provided for this purpose. 3. Insert the rechargeable battery by the handle until you hear a clearly audible snapping into place sound of the lock.
10 Operation and use 10.3 Commissioning 1 Item 1 1. 2. 3. 4. 2 Designation Start button on/off Item 2 Designation LED light progress bar Firmly hold the machine by the control handle. Check that the starter lever is in the OFF position. Press the starter button on the rechargeable battery. Pay attention to the light progress bar. The LEDs illuminate alternating and then show the current charge situation of rechargeable battery.
10 Operation and use 10.4 Operation Only guide and steer the machine using the control handle. 10.4.1 Display – battery charge state Regularly check the charge situation of rechargeable battery during operation. 10.5 Number of illuminating LEDs of the rechargeable battery Significance 1 LED illuminates Charge situation of battery 0 - 20% - Charge the rechargeable battery.
10 Operation and use 10.6 After operation CAUTION Hot surfaces 10.6.1 Wear protective gloves. Remove the rechargeable battery 1 Item 1 1. 2. 3. 4. 5. Designation Lock 2 Item 2 Designation Rechargeable battery Wait until the machine has come to a complete standstill. Check that the starter lever is in the OFF position. Push the lock down. Carefully pull the rechargeable battery by the handle to the rear until the detent. Pull out the rechargeable battery by the handle and put down safely.
11 Maintenance 11 Maintenance WARNING Improper handling may result in injury or serious material damage. Please read and follow all safety instructions in this operator's manual. WARNING Risk of injury from uncontrolled starting of the machine and moving parts. Only perform maintenance work with the machine switched off and battery dismantled. WARNING Warning of hot surfaces The exciter can become extremely hot even after a short time, which can lead to severe skin burns. 11.
11 Maintenance 11.2.1 Machine maintenance jobs Clean the machine NOTICE Do not use high-pressure washers! Penetrating water can damage electrical operator's controls or components of the machine. 1. After cleaning, check the cable, utility lines and hardware for loose connections, chafe marks and other damage. 2. Immediately eliminate detected deficiencies. 11.2.2 Grease the exciter (cylindrical roller bearings) WARNING Excessive grease can conduct electricity Injury from electric shock.
11 Maintenance 11.2.3 Maintenance jobs for the rechargeable battery Clean the rechargeable battery WARNING Risk of fire and explosion when using flammable cleaning agents. Do not clean the machine and elements with gasoline or other solvents. NOTICE Only use dry and clean cloths! Penetrating moisture can lead to a total failure. Check for damage after cleaning. NOTICE If the rechargeable battery is damaged, contact the service department of the Wacker Neuson contact partner. 11.2.
12 Troubleshooting, 12 Troubleshooting, DANGER Danger to life from unauthorized troubleshooting. 12.1 If faults occur with this machine that are not described in this manual, contact the manufacturer. Do not eliminate the faults independently. Fault table - rechargeable battery Pictogram LED over Pictogram Possible causes Fault LED comes on. Voltage too high. Isolate the rechargeable battery from the machine or the charging unit. Fault LED stays on. Contacting error.
12 Troubleshooting, Fault Possible causes Remedial measure The machine switches itself off. The charge state of the rechargeable battery is too low. Charge the rechargeable battery. The machine was overloaded. Switch the machine on again. Excess temperature of the converter. Let the machine cool. Under temperature machine Only operate the machine in the permissible temperature range, see chapter Technical Data. * 34 Contact your Wacker Neuson contact partner. 100_0202_ts_0017.
13 Disposal 13 Disposal 13.1 Disposal of batteries The machine contains one or more batteries or rechargeable batteries (hereinafter referred to as "the battery"). Proper disposal of the battery prevents negative effects on individuals and the environment, follows the specific treatment of pollutants, and ensures the recycling of useful raw materials.
14 Disposal 14 Disposal 14.1 Disposal of old electrical and electronic equipment Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials. For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the corresponding national laws.
15 Accessories 15 Accessories CAUTION Accessories and spare parts that do not originate from Wacker Neuson can increase the risk of injury and possible damage to the machine. The use of other accessories and spare parts that do not originate from Wacker Neuson shall cancel any liability. A wide range of accessories is offered for the machine. More information about the individual accessories can be found online at www.wackerneuson.com.
16 Technical data 16 Technical data NOTICE The given total vibration value and the given noise emission value can also be used for an interim estimate of the loading. The result of this is to determine further safety measures to protect the operator during the actual conditions of use. 16.
16 Technical data 16.2 Vibrating plate Designation Unit Item number AP1840we AP1840e AP1850we AP1850e 5100042938 5100042939 5100038311 5100038319 Rated current A 21,5 Rated voltage V 51 Electrical load rating kW 1,2 Kind of current (output) direct current Centrifugal force kN 18 Oscillations Hz 98 rpm 5.880 2/h 648 810 Compaction performance* m Travel speed m/min Gradeability % 46,6 Length (in working position) mm 1.
16 Technical data 16.3 Rechargeable battery Designation BP1000 Item number 5100025709 Rated voltage V Kind of current (output) DC Length mm 220 Width mm 290 Height mm 197 Weight kg 9.4 Battery product identification 14INR19/65/-8 Battery type Lithium ion Energy content Wh 1,008 Capacity Ah 20 Max. discharge current A 160 Max. charging current A 32 Protection rating 16.
16 Technical data 16.4.1 Extension cable WARNING Warning of electrical voltage! Serious injury due to electric shock. Check power cable and extension cable for damage. Only use extension cables whose grounded conductor is connected to the plug and coupling - only for machines of class rating I + III, see chapter Technical data. The following points must be observed: Only use approved extension cables. Data about the model designation and voltage of this machine is located on the nameplate.
17 Glossary 17 Glossary Class rating The class rating according to DIN EN 61140 identifies electrical machines in terms of safety measures for the prevention of an electric shock. There are four class ratings: Class rating Significance 0 No special protection, other than the basic insulation. No grounded conductor. Plug connection without a grounded conductor contact. I Connection of all conductive housing components to the grounded conductor. Plug connection with a grounded conductor contact.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer.
