9 SPEED DRILL PRESS Item# 7149 Model # ZJ4116QA PLEASE READ AND SAVE ALL INSTRUCTIONS TO ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL.
Index P. 1 Important Safety Instructions P. 2 Safety Instruction for Drill Press P. 3 - 7 General Safety Rules P. 8, 9 List of Main Parts P. 10 Tech. Specifications, Contents of Packaging P. 11 Assembly and Operation P. 12 - 16 Maintenance P. 17 Trouble Shooting P. 17, 18 Service Center P. 18 Warranty Information P. 19 Warranty Card P.
IMPORTANT SAFETY INSTRUCTIONS PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL. WARNING: READ ALL INSTRUCTONS. Failure to follow the IMPORTANT SAFEGUARDS listed BELOW, and other basic safety precautions, may result in serious personal injury. 1. KEEP TRANSPARENT CHUCK GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 3.
perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 19. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 20. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF and unplug from power supply.
Use only one piece, cup-type, hole cutters. Do not use fly cutters or multi-part hole cutters as they can come apart or become unbalance in use. - Keep speed below 1500rpm. - Drum sanders must never be operated on this drill press at a speed greater than 1800rpm. Do not install or use any drill that exceed 7” in length or extends 6” below the chuck jaws. They can suddenly bend outward or break. Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters or rotary planers on this drill press.
side of the column. Whenever possible, position the workpiece to contact the left side of the column – If it is too short to the table, use table slots or clamping ledge around the outside edge of the table. - When using a drill press vise, always fasten it to a table. - Never do any work “Freehand” (hand holding workpiece rather than supporting it on the table), except when polishing. - Securely lock head to column, table support to column and table to table support before operating drill press.
z z z Wait for tool bit to stop spinning. Unplug the drill press. Make workshop child-proof. Lock the shop. Disconnect master switches. Remove the yellow switch key. Store it away from children and others not qualified to use the tool. Electrical Requirements General Electrical Connections DANGER: To reduce the risk of electrocution: 1. Use only identical replacement parts when servicing. Servicing should be performed by a qualified service technician. 2. Do not use in rain or where floor is wet.
NOTE: Make sure the proper extension cord is used and is in good condition. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burnout, use the table as below to determine the minimum wire size (A.W.G.) extension cord. Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the tools plug. Extension Cord Length 0-25 25-50 Gauge (A.W.G.
GENERAL SAFETY RULES WARNING! Read, understand and save all instructions. Failure to follow all instructions listed below may result in electric shock, fire or serious personal injury. The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are a factor which cannot be built into this product, but must be supplied by the operator.
with a switch is dangerous and must be repaired. 4. Place the switch in locked or OFF position before making any adjustments, changing accessories or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. 5. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. They should be kept away from work area. 6. Maintain tools with care. Keep cutting tools sharp and clean.
LIST OF MAIN PARTS Before attempting to use, familiarize yourself with all the operating features and safety requirements of your drill press. 1. Belt tension lever - The belt tension lever is used to release or tighten belt tension. 2. Belt tension knob - Belt tension knobs on both sides of the pulley housing lock the belt tension lever in place. 3. Depth gauge - A depth gauge is located between the pulley housing and operating handles to aid drilling at desired depth. 4.
TECHNICAL SPECIFICATIONS: Model Number Rating Voltage Chuck Size Net Weight Number Speeds Spindle Stroke Spindle Taper ZJ4116QA 120 Volts, 60Hz, AC 5/8” 46.2 Lbs 9 2” MT2 CONTENTS OF PACKAGING Check all loose parts from the box with the list below. Assemble according to the instruction on the following pages. 1． Drill press head and motor 2． Column and base flange 3． Base 4． Table 5． Chuck guard 6． Bolts for base and column 7． Chuck 8． Chuck key 9． Operating handles 10.
ASSEMBLY AND OPERATION Warning! For your own safety, do 3. Thread stud on clamp handle (E) not connect the drill press to the Fig. 6, into hole in rear of table power source until the machine is bracket as shown. completely assembled and the entire instruction manual has been read and understood. Assembly 1. Assemble the column (A) Fig. 4, to drill press base (B) as shown, using the three hex head cap screws (C). Fig. 6 4. Place the drill press head (F), onto A the column (A) as far as it will go.
K L M Fig. 9 Fig. 7A 7. IMPORTANT: Open the chuck jaws 5. Thread the three pinion shaft as wide as possible by turning the handles (H) Fig. 8, into the three chuck sleeve (M) Fig. 10. holes located in the handles holder (J) as shown. 8. Holding chuck on taper of spindle, tap with a soft tip hammer (N) or a block of wood and hammer to set chuck, as shown in Fig. 10. IMPORTANT: To avoid damage to the chuck, NEVER drive the chuck onto the spindle with a metal hammer. M N Fig. 8 6.
Fastening drill press to supporting surface If during operation there is any tendency for the machine to tip over, slide or walk on the supporting surface, the machine base must be secured to the supporting surface with bolts, through the two holes (A) Fig. 11, located in the machine base. Fig. 13 Changing speeds and adjusting A belt tension Note: A belt positioning speed chart (E) Fig. 14, is located on the inside top cover of the drill press. 1. Disconnect machine from power source. 2.
5. After the belt is positioned on the desired steps the motor and spindle pulleys, push motor (D) Fig. 14, away from the drill press head until the belt is properly tensioned and tighten tension knob B (B). The belt should be just tight A enough to prevent slipping. Excessive tension will reduce the C life of the belt, pulleys and bearings. Correct tension is Fig. 15 obtained when the belt (C) can be 5.
Using vise for clamping the workpiece 1. Take out the 2-1/2” vice from the packaging, and put it on the work table. 2. Use four bolts to fasten the vice on the work table, and adjust the position of vice on the work table at the desired position when operating. FIG.16 Adjusting Feeding Depth 1. Mark the depth of the hole on the side of the workiece. 2. Loosen the depth scale lock screw. 3.
MAINTENANCE WARNING: When servicing use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. WARNING To avoid serious personal injury make sure the drill press is turned OFF and the cord is unplugged from the power source before performing any maintenance or adjustment. GENERAL MAINTENANCE After using your drill press, clean it completely and lubricate all sliding and moving parts.
If you have any question in regards to the operation of this power tool or are in need of a spare part please contact our service center at: Wachsmuth & Krogmann, Inc. Tel: 1-888-367-7373 (Business hours Mon-Fri 9:00am - 4:00pm CT) Website: http://www.wk-usa.com ENVIRONMENTAL PROTECTION If the tool should no longer work at all, please make sure that it is disposed in an environmentally friendly way, by handing it into a public collection point. Please do not put it with your household waste.
LIMTED WARRANTY The warranty is void if the defect is due to accidental damage, misuse, abuse, neglect, improper repair or alteration by unauthorized persons or failure to follow operation instructions provided with the product. This warranty does not apply to commercial use. The warranty is non-transferable and applies only to the original purchase and does not extend to subsequent owners of the product. Liability under this warranty is limited to repair, replacement or refund.
WARRANTY CARD In case you find this product to be defective please send it within the warranty period to our service center. To avoid transport damages please send the product in the original packaging. In return you will receive your repaired item, a new product or a refund. This product is warranted to be free from manufacturing defects in original materials, including original parts, and workmanship until June 20, 2006 or 1 year with proof of purchase.
