Goliath Guillotine Pipe Saw User’s Manual E.H. Wachs Company 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.wachsco.com E.H. Wachs Company Part No. 06-150-520-MAN Rev. 0-0607, June 2007 Revision History: Version 1 June 2007 Copyright © 2007 E.H. Wachs Company. All rights reserved. This manual may not be reproduced in whole or in part without the written consent of E.H. Wachs Company.
Goliath Guillotine Pipe Saw Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Table of Contents Chapter 1: About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 How to Use The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Symbols and Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Goliath Guillotine Pipe Saw Chapter 6: Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Grease Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Autoclamp Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Chapter 7: Service and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1, About This Manual Chapter 1 About This Manual In This Chapter PURPOSE OF THIS MANUAL This manual explains how to operate and maintain the Goliath Guillotine pipe saw. It includes instructions for set-up, operation, and maintenance. It also contains parts lists and diagrams, and troubleshooting instructions to help you order replacement parts and perform user-serviceable repairs.
Goliath Guillotine Pipe Saw You will also want to refer to Chapter 8, Parts Lists and Drawings. HOW TO USE THE MANUAL Throughout this manual, refer to this column for warnings, cautions, and notices with supplementary information. This manual is organized to help you quickly find the information you need. Each chapter describes a specific topic on using or maintaining the equipment. Each page is designed with two columns.
Chapter 1, About This Manual: Manual Updates and Revision Tracking MANUAL UPDATES AND REVISION TRACKING Occasionally, we will update manuals with improved operation or maintenance procedures, or with corrections if necessary. Revised chapters will be available for customers. If you receive revised chapters for your manual, remove the old chapters from your binder and replace them with the new chapters. Current versions of E.H. Wachs Company manuals are also available in PDF format.
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Chapter 2, Safety Chapter 2 Safety The E.H. Wachs Company takes great pride in designing and manufacturing safe, high-quality products. We make user safety a top priority in the design of all our products. In This Chapter OPERATOR SAFETY SAFETY LABELS WARNING MACHINE SAFETY Read this chapter carefully before operating your Goliath Guillotine pipe saw. Serious injury or death could result from improper operation or repair of this equipment.
Goliath Guillotine Pipe Saw • • • and in good condition. You can purchase replacement labels from E.H. Wachs Company. KEEP CLEAR OF MOVING PARTS. Keep hands, arms, and fingers clear of all rotating or moving parts. Always turn machine off before doing any adjustments or service. SECURE LOOSE CLOTHING AND JEWELRY. Secure or remove loose-fitting clothing and jewelry, and securely bind long hair, to prevent them from getting caught in moving parts of the machine. KEEP WORK AREA CLEAR.
Chapter 2, Safety: Safety Labels SAFETY LABELS There are two safety labels on the Goliath Guillotine saw. These are illustrated in Figure 2-1 and Figure 2-2. Figure 2-1. Observe the warning label for moving parts hazards. Figure 2-2. Observe the warning label for blade hazard. MACHINE SAFETY Observe the following guidelines for reliable machine operation and care. • • Make sure all hydraulic couplers are wiped clean before connection.
Goliath Guillotine Pipe Saw • • • • • • • 8 Always replace blades, hydraulic components, and other parts with replacement parts recommended by the E.H. Wachs Company. Keep the machine lubricated according to the instructions in Chapter 6. Make sure the blade is tight before cutting. Do not exceed the rated hydraulic flow (see Specifications in Chapter 3). Always keep critical tool markings, such as warning stickers and tags, legible. Do not use the saw for applications for which it is not intended.
Chapter 3, Introduction to the Goliath Chapter 3 Introduction to the Goliath Guillotine Read this chapter carefully to become familiar with the components and features of your Goliath Guillotine pipe saw. In This Chapter USAGE AND APPLICATIONS MACHINE CONTROL SPECIFICATIONS USAGE AND APPLICATIONS The Goliath Guillotine is designed to cold-cut pipes, solids, and multi-stranded casing strings from 16” to 32” (41 to 81 cm) in diameter.
Goliath Guillotine Pipe Saw Chain tension nut Saw bow Blade tensioner Lift hooks Coolant nozzle Lift hooks Feed handle Pipe saddle Clamping chain Figure 3-1. Components of the standard Goliath Guillotine are illustrated. Autoclamp arm Figure 3-2. Goliath with autoclamp accessory. 10 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 3, Introduction to the Goliath: Machine Control MACHINE CONTROL The topside control unit (TCU) provides remote controls for up to three hydraulic drives. On the Goliath Guillotine, one drive controls the saw motion, and two are used for options: the autoclamp mechanism and the hydraulic autofeed. Instructions for operating the saw using the TCU are in Chapter 5. Figure 3-3. The topside control unit (TCU) has controls for the cutting and optional clamping and feed drives on the Goliath Guillotine.
Goliath Guillotine Pipe Saw Figure 3-4. A hydraulic fitting bulkhead on the Goliath Guillotine has connectors for operating the autoclamp and cutting drives remotely from the TCU. Figure 3-5. For Goliath Guillotines with hydraulic autofeed, the hydraulic fitting bulkhead has connectors for three drives. 12 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 3, Introduction to the Goliath: Specifications SPECIFICATIONS Capacity 16-32” (41-82 cm) diameter pipe Hydraulic requirements Standard: 15 gpm @ 1500 psi (57 l/m @ 103 bar) Autoclamp: 15 gpm @ 2000 psi (57 l/m @ 138 bar) Feed system Manual or mechanical autofeed (selectable by operator) Autofeed rate (per cycle) Low speed: 0.008” (0.020 cm) High speed: 0.016” (0.041 cm) Dimensions (standard) Length: 76.5” (194 cm) Width: 66” (168 cm) Height: 25” (63.
Goliath Guillotine Pipe Saw Figure 3-6. The drawing shows the operating envelope for the Goliath. 14 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 3, Introduction to the Goliath: Accessories ACCESSORIES • • • • Auto-clamp mechanism for easy, remote set-up and operation. Remote control system with topside control unit (TCU) and hose reel. Machine-mounted control panel with hose connector bulkhead and control levers. Hydraulic autofeed drive (controlled using the TCU). E.H. Wachs Company Part No. 06-150-520-MAN, Rev.
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Chapter 4, Assembly, Disassembly, and Storage Chapter 4 Assembly, Disassembly, and Storage In This Chapter The Goliath Guillotine pipe saw is shipped fully assembled from the factory, except for the blade and the clamping chain. It is ready to operate as soon as you remove it from its shipping pallet. ENVIRONMENTAL REQUIREMENTS LONG-TERM STORAGE ENVIRONMENTAL REQUIREMENTS The Goliath Guillotine can be used in any environment, including underwater and undersea.
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Chapter 5, Operating Instructions Chapter 5 Operating Instructions This chapter includes instructions for three Goliath configurations: • • • standard machine autoclamp machine with bulkhead for topside control autoclamp machine with hydraulic autofeed and bulkhead for topside control. In This Chapter LIFTING THE SAW INSTALLING THE BLADE USING THE AUTOFEED OPERATING THE STANDARD MACHINE OPERATING THE MACHINE WITH THE TOPSIDE CONTROL UNIT You should lubricate the Goliath saw before every cut.
Goliath Guillotine Pipe Saw IMPORTANT Always leave the chains and lift attached to the saw while cutting. E A C G I J H B F D Figure 5-1. Eyebolt locations on the Goliath Guillotine. (Hooks are shown installed in locations A, B, C, and D.) Location F is also used for the optional coolant nozzle, as shown. Locations G, H, I, and J are on the ends of the frame, as shown in Figure 5-2 and Figure 5-3. H G Figure 5-2.
Chapter 5, Operating Instructions: Lifting the Saw J I Figure 5-3. Eyebolts can be screwed into the threaded holes I and J in the end of the frame. To mount the saw on top of a horizontal pipe— • Connect chains to eyebolts installed in frame locations I and J and lift the saw in a vertical orientation. Figure 5-4. Use eyebolt locations I and J to lift the saw vertically onto a horizontal pipe.
Goliath Guillotine Pipe Saw Figure 5-5. Use eyebolt locations G and I to mount the saw on the side of a horizontal pipe. To mount the saw on a vertical pipe— • Connect chains to eyebolts installed in frame locations A, C, and D, and lift the saw in a horizontal orientation. Figure 5-6. Use eyebolt locations A, C, and D to mount the saw on a vertical pipe. 22 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 5, Operating Instructions: Installing the Blade INSTALLING THE BLADE Installing the blade on the saw is the same for all configurations of the Goliath. There are two different blades available: • • CAUTION Use gloves when handling blades to prevent cuts. a coarse blade used for heavy wall or multi-strand pipe a fine blade used for thin-wall, single-strand pipe. Figure 5-7. Goliath Guillotine blade. The mounting holes at each end are held by the dowel pins in the clamp blocks.
Goliath Guillotine Pipe Saw Clamping knobs Blade tensioning knob Figure 5-8. The photos show the clamp blocks on the Goliath saw bow. The right block (bottom photo) has a blade tensioning knob. 1. Unscrew the clamp knob on the left clamp block almost to the top of the screw. You will need to lift the block high enough to raise the dowel pins out of the bow. 24 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 5, Operating Instructions: Installing the Blade Figure 5-9. Loosen the clamp knob on the left clamp block so that you can raise the dowel pins out of the saw bow. 2. Holding the block up, slide the end of the blade under the block so that the hole in the blade is lined up beneath the dowel pin. IMPORTANT Install the blade so that the teeth point to the left. 3. Set the clamp block down with the dowel pin through the hole in the blade.
Goliath Guillotine Pipe Saw Figure 5-10. Install the right clamp block on the blade and snug the clamp knob. 6. Using the 1-3/8” end wrench, turn the blade tension- ing knob on the right clamp block to tighten the blade. Figure 5-11. Tighten the tensioning knob to pull the saw blade tight. 7. Use the 1-3/8” wrench to tighten the clamp knobs on both clamp blocks. 26 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 5, Operating Instructions: Using the Autofeed Figure 5-12. Tighten the clamp knob on both clamp blocks to secure the blade for cutting. USING THE AUTOFEED There are two types of autofeed provided with the Goliath Guillotine: mechanical or hydraulic. Mechanical autofeed machines can be configured either with on-machine controls or the topside control unit (TCU). Machines with hydraulic autofeed are controlled using the TCU.
Goliath Guillotine Pipe Saw Cam wheel Feed screw Trip pin Feed worm Feed shaft Feed worm gear Figure 5-13. The photo shows the mechanical feed drive components. When the autofeed is disengaged, the feed screw turns freely and does not move the bow. Engaging the autofeed locks the feed screw, allowing the feed worm gear to index the bow into the workpiece with each revolution of the wheel cam. The feed rate is approximately 0.008” per saw cycle.
Chapter 5, Operating Instructions: Using the Autofeed Primary trip pin Secondary trip pin Figure 5-14. To double the feed rate, use a pliers to pull the secondary trip pin down until it snaps into place. Slide it back up into the cam wheel to set the feed rate back to the standard speed. 1. Make sure the autofeed is disengaged when starting the saw motion. The feed lockout pin will be pushed in to disengage the feed. Figure 5-15.
Goliath Guillotine Pipe Saw 3. With the saw running, pull out the lockout pin to release the feed lever. Figure 5-16. Pull out the lockout pin and release the feed lever to engage the autofeed. 4. The feed screw will turn until the autofeed notch engages the lockout pin. The pin will hold the feed screw stationary, allowing the saw bow to advance. Hydraulic Autofeed The hydraulic autofeed is operated using the feed controls on the topside control unit (TCU).
Chapter 5, Operating Instructions: Operating the Standard Machine Figure 5-17. The hydraulic autofeed mechanism is shown. The feed can be driven using a wrench on the hex end of the clevis. OPERATING THE STANDARD MACHINE Follow the instructions in this section to set up and operate the standard Goliath Guillotine (configured without autoclamp or topside controls). Connecting the Hoses 1. Connect the hydraulic pressure hose to the pressure side connector (with the flow bypass valve) on the saw. 2.
Goliath Guillotine Pipe Saw Pressure side (from HPU) Return side (to HPU) Flow valve (in bypass position) Figure 5-18. Connect the hydraulic hoses to the connectors on the Goliath. When the flow valve is in the bypass position (as shown), the saw motion is disabled. Clamping the Saw to the Workpiece IMPORTANT It is recommended that you mount the saw to the workpiece without the blade installed. The blade could be damaged if the saw strikes the workpiece during positioning.
Chapter 5, Operating Instructions: Operating the Standard Machine Figure 5-19. If necessary, turn the feed handle clockwise to retract the saw bow before mounting the saw. 1. Attach the saw to a crane or lift as described in “Lifting the Saw” earlier in this chapter. 2. Lift the saw and position it so that the saddle is against the workpiece. Wrap the clamping chain around the workpiece and pull it snug. Figure 5-20. With the crane holding the saw in place, wrap the clamping chain around the workpiece.
Goliath Guillotine Pipe Saw Figure 5-21. Insert the chain cross pin into the screw hook. Tighten the clamping chain as tight as you can get it with the end wrench. 4. Using a 2-1/2” end wrench supplied with the saw, tighten the chain tensioning nut by turning it clockwise until the chain is secure. Figure 5-22. Turn the chain tensioning nut clockwise to secure the saw to the workpiece. 5. Release the crane slightly to allow the clamping chain to support the weight of the saw.
Chapter 5, Operating Instructions: Operating the Standard Machine Operating the Saw 1. Make sure the flow valve on the saw is set to the bypass (off) position. WARNING IMPORTANT Always support the workpiece securely on both sides of the cutting location. Any unsecured section of the workpiece could shift or fall during cutting, damaging the equipment or causing injury to an operator. Flow valve in bypass (off) position Figure 5-23. Make sure the flow valve is off before starting the saw. 2.
Goliath Guillotine Pipe Saw Figure 5-25. Open the flow valve (up position) to engage the saw cutting motion. See “Using the Autofeed” earlier in this chapter. 5. To engage the cut, pull out the autofeed lockout pin to release the feed lever. The feed screw will engage and the bow will index into the workpiece. 6. If the saw binds or chatters while cutting, disengage the autofeed for a few cycles. 7. When the cut is complete, disengage the autofeed. 8.
Chapter 5, Operating Instructions: Operating the Standard Machine Feed handle Figure 5-27. Turn the feed handle clockwise to retract the saw bow. (Note that the handle can be mounted on either end of the feed screw. Turn it counter-clockwise if it is on the saddle end of the screw.) Removing the Saw 1. Raise the crane or lift to put tension on the chains holding the saw. 2. Using the 2-1/2” end wrench, loosen the chain ten- sioning nut by turning it counter-clockwise.
Goliath Guillotine Pipe Saw 3. Remove the chain cross pin from the screw hook and unwrap the chain from the workpiece. 4. Carefully move the saw away from the workpiece with the crane. OPERATING THE MACHINE WITH THE TOPSIDE CONTROL UNIT This section describes how to install and operate the saw using the topside control unit (TCU). Brief instructions for operating the TCU are on the instruction label on the top of the unit. Figure 5-29. Instruction label on the topside control unit.
Chapter 5, Operating Instructions: Operating the Machine with the Topside Control Unit HPU FITTINGS Return Pressure Figure 5-30. HPU hose fittings on the back of the control unit. 3. Connect the cutting drive hose set from the machine or from the hose reel to the cutting drive fittings on the back of the TCU. The hoses and fittings are color coded. Return Pressure CUTTER DRIVE Figure 5-31. Connect the cutting drive hoses to the TCU. 4.
Goliath Guillotine Pipe Saw Return Pressure CLAMPING DRIVE Figure 5-32. Connect the clamping drive hoses to the TCU (for machines with hydraulic clamping mechanism). 5. If your Goliath Guillotine is equipped with a hydraulic feed drive, connect the feed drive hose set to the feed drive fittings on the back of the TCU. Return Pressure FEED DRIVE Figure 5-33. Feed drive connectors (for machines with hydraulic feed drives). Connecting Hoses to the Goliath 1.
Chapter 5, Operating Instructions: Operating the Machine with the Topside Control Unit Clamping drive pressure Clamping drive return Figure 5-34. Connect the clamping drive hoses to the saw as shown. 2. Connect the cutting drive hoses from the TCU or hose reel to the fittings on the saw bulkhead as shown in Figure 5-35. Cutting drive pressure Cutting drive return Figure 5-35. Connect the cutting drive hoses to the saw as shown. 3.
Goliath Guillotine Pipe Saw Autofeed drive pressure Autofeed drive return Figure 5-36. Connect the hydraulic autofeed drive hoses to the saw as shown. Clamping the Saw to the Workpiece 1. Position the saw at the cutting location on the pipe, with the saddle against the pipe surface. 2. Start the hydraulic power unit. 3. Make sure that the clamping drive levers and the cut- ting drive lever on the TCU are in the closed (up) position, as shown in Figure 5-37. 4.
Chapter 5, Operating Instructions: Operating the Machine with the Topside Control Unit Figure 5-37. Before clamping, make sure that both clamping levers and the cutting lever are in the up position, and that the clamping direction lever is in the ENGAGE position. 5. Open both clamping drive levers (down position) at the same time to engage the autoclamp drive. When the clamp pressure equalizes with the system pressure, the clamp is fully engaged against the pipe. Figure 5-38.
Goliath Guillotine Pipe Saw 6. Close both clamping drive levers (up position) at the same time. The valves will hold pressure on the clamping drive to keep the saw clamped on the pipe. Figure 5-39. When the clamping drive is fully engaged (clamping pressure equals system pressure), return both clamping levers to the up position. 7. Slightly lower the crane holding the saw to allow the clamp to hold the saw’s weight. Leave the crane attached to the saw.
Chapter 5, Operating Instructions: Operating the Machine with the Topside Control Unit Figure 5-41. Push the cutting drive lever down to open it. 3. Move the cutting drive speed lever up gradually. When sufficient flow reaches the saw, the saw bow will begin the cutting motion. Figure 5-42. Push the cutting speed lever up slowly until the saw motion begins. Mechanical Autofeed 1. Egage the autofeed mechanism, or feed the saw manually into the pipe. 2.
Goliath Guillotine Pipe Saw Figure 5-43. Set the cutting speed lever to the desired cutting speed. 3. If the saw begins to chatter or bind, slow the cutting speed lever. 4. When the cut is complete, set the cutting speed lever back to 0. Close the cutting drive lever by moving it to the up position. Figure 5-44. When the cut is complete, set the cutting speed lever back to 0. Then return the cutting drive lever to the off (up) position. 46 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 5, Operating Instructions: Operating the Machine with the Topside Control Unit 5. Using the feed handle on the end of the feed screw, You may need to remove the blade before retracting retract the saw bow fully from the workpiece. the bow. Feed handle Figure 5-45. Turn the feed handle clockwise to retract the saw bow. (Note that the handle can be mounted on either end of the feed screw. Turn it counter-clockwise if it is on the saddle end of the screw.) Hydraulic Autofeed 1.
Goliath Guillotine Pipe Saw Figure 5-46. With the feed direction lever in the FORWARD position, move the feed drive lever (shown here in the up position) down to start the drive. Then move the feed speed lever to start flow to the feed drive. 4. Set the cutting drive lever for the speed you want. Typically, you can set it to the maximum. Figure 5-47. Set the cutting speed lever to the desired cutting speed. 5.
Chapter 5, Operating Instructions: Operating the Machine with the Topside Control Unit Oscillating bow Blade Frame Pipe Figure 5-48. Cut at a slow feed rate until the blade parts through the wall of the pipe. 6. After the blade has parted the near wall, you can speed up the feed rate by adjusting the feed speed lever. You may need to slow the rate down if you are cutting an internal casing. Reduce the feed speed if the machine starts to bind or chatter, or if you see the blade deflecting as it cuts.
Goliath Guillotine Pipe Saw 9. Move the feed drive lever back to the up position. Figure 5-50. Move the feed drive lever up to stop the feed motion. 10. Set the cutting speed lever back to 0, and pull the cutting drive lever back up to the off (up) position. 50 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 5, Operating Instructions: Operating the Machine with the Topside Control Unit Figure 5-51. When the cut is complete, set the cutting speed lever back to 0. Then return the cutting drive lever to the off (up) position. 11. To reverse the feed and move the saw bow back to the start position, set the feed direction lever to the REVERSE position and use the feed drive lever to operate the drive. You may have to remove the blade first to prevent it from binding on the pipe. Removing the Saw 1.
Goliath Guillotine Pipe Saw Figure 5-52. Set the clamping direction lever to the RETRACT position. 3. Open both clamping drive levers (down position) at the same time to retract the autoclamp drive. When the clamp pressure equalizes with the system pressure, the clamp is fully retracted. Figure 5-53. Put both clamping levers down at the same time to retract the clamping drive. 4. Close both clamping drive levers (up position) at the same time. 52 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 5, Operating Instructions: Operating the Machine with the Topside Control Unit Figure 5-54. When the clamping drive is fully retracted (clamping pressure equals system pressure), return both clamping levers to the up position. 5. Set the clamping direction lever back to the ENGAGE position for the next operation. Figure 5-55. When the clamp has been retracted, move the clamping direction lever back to the ENGAGE position. 6. Use the crane to remove the saw from the workpiece. 7.
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Chapter 6, Routine Maintenance Chapter 6 Routine Maintenance Grease all grease points on the Goliath Guillotine every time you use the machine. In This Chapter GREASE POINTS GREASE POINTS Grease the fittings in the following locations on the Goliath: • Two on top of the saw bow (one on each side)— Figure 6-1. Figure 6-1. There are two grease fittings on the top of the saw bow. • Two on the feed drive side of the frame for the frame guide shaft—Figure 6-2. E.H. Wachs Company Part No.
Goliath Guillotine Pipe Saw Figure 6-2. Fittings on the feed drive side of the frame. (The saw bow is fed all the way forward.) • Two on the open side of the frame for the frame guide shaft—Figure 6-3. Figure 6-3. Grease fittings for the frame guide shaft on the open side of the frame. • 56 One on the gear shaft housing—Figure 6-4. Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 6, Routine Maintenance: Grease Points Figure 6-4. Fitting on the gear shaft housing. • Nine on the feed drive assembly—Figure 6-5: —two on the feed frame for the feed screw (one each end) —one on the feed slide housing for the feed screw —six on the feed shaft mount. E.H. Wachs Company Part No. 06-150-520-MAN, Rev.
Goliath Guillotine Pipe Saw Figure 6-5. There are two fittings on the ends of the feed frame (top photo), and six fittings on the feed shaft mount and one on the feed slide housing (bottom photo). Figure 6-6. There are two grease fittings on the optional hydraulic autofeed motor. Also apply grease to the bow guide plate at the ends of the frame. Use a brush or a clean, dry cloth to wipe grease onto the plates. 58 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 6, Routine Maintenance: Grease Points Figure 6-7. Grease the bow guide plates on both sides of the frame (one side shown). Autoclamp Lubrication • • Grease the clamp wheel fitting on the autoclamp arm. Apply grease to the autoclamp rail with a brush or clean cloth. Grease the autoclamp rail Figure 6-8. Grease the fitting for the clamping wheel and apply grease to the autoclamp rail. E.H. Wachs Company Part No. 06-150-520-MAN, Rev.
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Chapter 7, Service and Repair Chapter 7 Service and Repair The Goliath Guillotine does not have any user-serviceable parts. If the machine is not operating correctly, contact E.H. Wachs Company service for repair. In This Chapter TROUBLESHOOTING TROUBLESHOOTING Refer to the troubleshooting procedures in Table 1. E.H. Wachs Company Part No. 06-150-520-MAN, Rev.
Goliath Guillotine Pipe Saw Table 1: Goliath Troubleshooting Symptom Solution Machine Loose on Pipe (Chain Clamp) Clamp nut not tight Re-torque chain tension nut Chain tensioner at max travel Loosen tensioner and relocate chain hook to next tighter pin Machine Loose on Pipe (Autoclamp) Low clamp pressure With machine stopped, reenergize clamp valve Low HPU pressure Make sure system pressure from HPU is at least 2,000 psi Blade is dull or damaged Replace with new blade Wrong blade Replace wit
Chapter 8, Parts List and Ordering Chapter 8 Parts List and Ordering Information In This Chapter PARTS LIST PARTS LIST AUTOFEED DRAWING Refer to parts lists on the following pages for ordering spare and replacement parts. E.H. Wachs Company Part No. 06-150-520-MAN, Rev.
Goliath Guillotine Pipe Saw BASE MACHINE Qty. 64 Part No.
Chapter 8, Parts List and Ordering: Parts List 1 06-052-369 PLATE, LIFTING ARM 1 06-052-370 TUBE, LIFTING ARM 1 06-052-371 BRACKET, LIFTING ARM 2 97-009-07 1 98-037-011A FRAME, MAIN 1 98-037-012 FRAME, BOW 1 05-011-018 CLAMP, BLADE PULL 2 98-037-014 BOLT, BLADE CLAMP 1 98-037-015 KNOB, BLADE TENSION 1 05-011-019 CLAMP, BLADE TENSION 2 05-011-020 ADAPTER, BLADE 1 98-037-017 GUIDE, TENSION CLAMP 1 98-037-020 SHAFT-S, FRAME GUIDE 1 98-037-021 SHAFT-L, FRAME GUIDE 2 98-
Goliath Guillotine Pipe Saw 1 BEARING, 2.3622 x 4.3307 BALL 2 BEARING, 2.0 x 1.25 x 1-1/8-12 THD. CAM 1 SEAL, 8.0 x 9.0 x .625 1 SEAL, 1.938 x 3.543 x .313 2 REF. NUT, 5/8 W. x 2.548-18 THD. LOCK 1 RING, 3.0 x .061 EXTERNAL RETAINING 1 RING, 3.543 x .061 INTERNAL RETAINING 1 RING, 1.969 x .062 EXTERNAL RETAINING 1 RING, 2.375 x .078 EXTERNAL RETAINING 4 O-RING 3-1/4 ID x 3/32 STD. 1 O-RING 3-3/4 ID x 1/8 STD. 1 O-RING 7-1/2 ID x 1/8 STD. 6 EYE-BOLT, 1"-8 THD.
Chapter 8, Parts List and Ordering: Parts List 2 PIN, 1/4 x 5/8 LG DOWEL 4 PIN, 5/16" x 1-1/4" LG. DOWEL 2 PIN, 5/16" x 1-1/2" LG. DOWEL 4 PIN, 3/8" x 1-1/2" LG. DOWEL 1 PIN, 1/2" x 1" LG. DOWEL 3 PIN, 1/2" x 1-1/4" LG. DOWEL 8 PIN, 1/2 x 1-1/2" LG. DOWEL 2 PIN, 3/4" x 1" LG. DOWEL 2 PIN, 1" x 2" LG DOWEL 2 PIN, 1" x 2-1/2" LG DOWEL 2 PIN, 1/4" x 1-1/2" LG. ROLL (18-8 STAINLESS STEEL) 4 PIN, 3/4" x 3" LG. ROLL 2 SHCS, 3/8-16 x 2-1/4" LG.
Goliath Guillotine Pipe Saw 1 98-037-040 WORM, FEED 1 98-037-041B 1 98-037-043 PIN, FEED TRIP 1 98-037-044 SHAFT, FEED GEAR, WORM FEED 1 SPRING, .60 OD x 2.500 LG. x .085 1 SWING-BOLT, 3/8-16 x 3-1/2 LG. 1 KNOB, 1-1/8 x 1-7/16 x 3/8-16 THD. BLACK 1 KNOB, 1" x 1/4-20 THD. BLACK. 1 BEARING, 7/8" x 1" x 1/2" LG. SLEEVE 1 BEARING, 7/8" x 1" x 5/8" LG. SLEEVE 2 BEARING, .875 x 1.5 x .0585 THK. THRUST 1 PIN, 5/16" x 1-1/2" LG. DOWEL 1 PIN, 3/8" x 1-1/2" LG.
Chapter 8, Parts List and Ordering: Autofeed Drawing 2 P06-150-040 SPACER, FEED DRIVE POSITIONING 1 P06-052-333 ADAPTER, FEED MOTOR 39 #40 SS ROLLER CHAIN (SOLD BY LINKS) 1 #40 SS CONNECTING LINK 2 PIN, DOWEL 5/16 DIA x 2-1/2 LG 1 PIN, DOWEL 5/16 DIA x 1-3/4 LG 1 PIN, DOWEL 1/4 DIA x 1-3/4 LG 1 SHCS, 1/4-28 x 5/8 (18-8 STAINLESS STEEL) 7 SHCS, 8-32 x 3" LNG. (18-8 STAINLESS STEEL) 4 SHCS, 1/4-20 x 1-1/2" LNG.
Goliath Guillotine Pipe Saw 70 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
Chapter 8, Parts List and Ordering: Ordering Information ORDERING INFORMATION Ordering Replacement Parts When ordering parts, refer to the parts lists in Chapter 8. Please provide the part description and part number for all parts you are ordering. Repair Information Please call us for an authorization number before returning any equipment for repair or factory service. We will advise you of shipping and handling.
Goliath Guillotine Pipe Saw 72 Part No. 06-150-520-MAN, Rev. 0-0607 E.H.
E.H. Wachs Company 600 Knightsbridge Parkway • Lincolnshire, IL 60069 847-537-8800 • www.wachsco.
