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rated charging pressure. The fuel cell cartridge shall then be hydrostatically
pressurized to destruction. The recorded burst pressure shall exceed 85% of the
minimum shell burst pressure.
Fire test
A fuel cell cartridge filled to rated capacity with hydrogen shall be subjected to a
fire engulfment test. The cartridge design, which may include a vent feature integral
to it, is deemed to have passed the fire test if :
(a) The internal pressure vents to zero gauge pressure without rupture of the
cartridge; or
(b) The cartridge withstands the fire for a minimum of 20 minutes without
rupture.
Hydrogen cycling test
This test is intended to ensure that a fuel cell cartridge design stress limits are not
exceeded during use.
The fuel cell cartridge shall be cycled from not more than 5% rated hydrogen
capacity to not less than 95% rated hydrogen capacity and back to not more than 5%
rated hydrogen capacity. The rated charging pressure shall be used for charging and
temperatures shall be held within the operating temperature range. The cycling shall
be continued for at least 100 cycles.
Following the cycling test, the fuel cell cartridge shall be charged and the water
volume displaced by the cartridge shall be measured. The cartridge design is
deemed to have passed the hydrogen cycling test if the water volume displaced by
the cycled cartridge does not exceed the water volume displaced by an uncycled
cartridge charged to 95% rated capacity and pressurized to 75% of its minimum
shell burst pressure.
Production leak test
Each fuel cell cartridge shall be tested for leaks at 15 °C ± 5 °C, while pressurized to
its rated charging pressure. There shall be no leakage, determined by using a soap
bubble solution or other equivalent means on all possible leak locations.
Each fuel cell cartridge shall be permanently marked with the following
information:
(a) The rated charging pressure in MPa;
(b) The manufacturer's serial number of the fuel cell cartridges or unique
identification number; and
(c) The date of expiry based on the maximum service life (year in four digits;
month in two digits).
340 Chemical kits, first aid kits and polyester resin kits containing dangerous substances
in inner packagings which do not exceed the quantity limits for excepted quantities
applicable to individual substances as specified in column 7b of Table A of Chapter
3.2, may be carried in accordance with Chapter 3.5. Class 5.2 substances, although
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