Instruction Manual

ManualsBrandsVortech ManualsFor the car1998-2001 5.7L LS1 F-Body

P/N: 4GK020-010

09JUN03 v3.2

(FBodyLS1(4GK V3.2)98-02)

viii

2D228-100 SUPERCHARGER ASSY, 1998 LS1, W/COOLER 1

2A038-312 3.12 Drive Pulley 1

2A038-495 Belt 1

4GK111-031 MOUNTING BRACKET ASSEMBLY 1

4GK111-021 Mounting Bracket 1

4GK010-020 Support 1

4FM011-052 Spring Tensioner, 5.4 1

7A375-300 3/8-16 x 3" HXCSG5P 1

7J375-044 3/8 SAE Washer, Plated 1

2A017-033 Spacer Tensioner 1

4FA016-170 Idler Pulley 1

4FA016-171 Dust Cover (Wide Idler Pulley) 1

7A312-074 5/16-18 x 3/4 SHCS, Plated 6

7A312-200 5/16-18 x 2" HHD 2

7A312-300 5/16-18 x 3" HHD G5 2

7K312-001 5/16 AN Washer 10

7C010-045 M10 x 1.5 x 45mm HHD 3

7J010-002 10mm Washer 3

5W001-005 3/8" Plastic Wire Loom, 1.25 ft. 1

7A312-200 5/16-18 x 2" HXHD 2

7C010-040 M10 x 1.5 x 40 HXHD 1

4GK212-030 AIR INTAKE ASSEMBLY 1

4GK112-030 Duct Inlet 1

8D001-001 Bypass Valve 1

7P100-100 1" NPT X 1" Barb Plastic Fitting 1

7U034-016 1" GS Hose, .25 ft. 1

7U034-016 1" GS Hose, 1.25 ft. 1

7R002-016 #16 Hose Clamp 4

7P500-156 1/2" x 1/4 NPT Tee 1

7P250-039 1/4 NPT to 1/4" Barb 1

7U030-046 5/32" Vacuum Line, 2 ft. 1

4GK100-010 HARDWARE ASSEMBLY 1

4GK012-040 Duct Inlet 90° Elbow 1

7U035-001 3-1/2" Flex Hose, .75 ft. 1

7R002-052 #52 Goldseal Hose Clamp 2

7S350-200 3-1/2 x 2 Sleeve 2

7R002-056 #56 Goldseal Hose Clamp 4

7U375-052 3/8" Vacuum Cap 1

7U030-056 3/8 PCV Hse, 2.25 ft. 1

7U100-061 Grommet 3/8 I.D. 5/8 Flange 1

7P375-008 Elbow Union EUB 1

4GK130-036 OIL DRAIN ASSEMBLY 1

7R001-008 #8 Stainless Hose Clamp 2

7U030-036 1/2" Oil Drain Hose, 1.25 ft. 1

7U100-055 Tie Wrap, 6" Nylon 1

7P375-017 3/8 NPT X 1/2 Beaded Hose Barb 1

7P375-040 3/8" Female Elbow 1

7P375-041 3/8" NPT Hex Nipple 1

4GK130-026 OIL FEED LINE ASSEMBLY 1

7U030-026 1/4" Oil Feed Hose, .833 ft. 1

7P125-026 -4 to 1/8 NPT 90°, Male 2

7P525-067 .500 Crimp ferrules 2

7P250-066 #4 Swivel x 1/4" Hose Barb 2

7S625-000 Fire Sleeve, 1 ft. 1

7R003-008 1/2" Adel Clamp 2

7U100-055 Tie Wrap, 6" Nylon 2

4GK101-001 FUEL PUMP ASSY, LS1 1

5W001-001 Wire Tap, Inline, 14-16 AWG 1

5W001-019 Solderless Connector 10-12 1

5W001-014 Fuse Holder 10 GA Wire 1

5W001-015 Fuse, Blade Type 20 amp 1

5W001-017 3/8" Ring Terminal 12 GA 2

7E010-046 #8 x 3/4 Sheet Metal 1

7J010-001 #10 Flat Washer 2

7P250-045 1/4 Male NPT x 3/8 Male Barb 1

7P312-002 5/16 Barb x 1/4 NPT Barb 1

7R001-004 #4 Hose Clamp 2

7R004-002 17.0 Stepless Clamp 4

7R004-001 15.7 Stepless Clamp 2

7U031-018 5/16 Fuel Hse Hi-Psr 1.66'

7U032-016 3/8" Fuel Hse Hi-Psr 0.833'

7U032-016 3/8" Fuel Hse Hi-Psr 3.0'

7U100-044 Tie Wrap, 4" Nylon 10

7U100-055 Tie Wrap, 6" Nylon 10

8F001-500 Fuel Pump, Pierburg 1

8F101-300 Pump Wiring Assy LT1 1

5W001-011 16-14 GA Eyelet .25" Hole 2

7P625-375 Reducer, 5/8 Barb to 3/8 Barb 1

7R003-028 Adel Clamp, 2-3/8" .26 Hole 2

7A250-101 1/4-20 x 1 HXHD CPSC 2

7J250-022 1/4" Washer 4

7F250-021 1/4-20 Nylock Nut Zinc Pltd. 2

7R004-004 Stepless Clamp, 1.0 O.D. Hose 2

7P312-015 Ftng, Banjo 12mm x .312 Barb 1

7F012-001 M12 Cap Nut, Fuel Pump 1

5W001-042 12-10GA x 3/16" Ring Terminal 1

7P375-072 3/8 Female Fuel Ftg, Steel 1

7P375-010 3/8 GM Fuel To 3/* Barb Ftg 1

1998-2000 GM F-Body LS1 w/Charge Air Cooler

PARTS LIST

Part No. 4GK218-060SQ

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

ENGINEERING, LLC

7U033-000 5/8" Fuel Hose .25'

4GK110-010 POWER STEERING ASSEMBLY 1

4GK110-020 Fitting, power steering assy. 1

4GK010-010 Bracket, power steering 1

7A250-050 1/4-20 SHCS, plated 2

7J006-093 6mm Washer 2

7U130-048 Assembly, Power Steering Pressure Hose 1

4GK010-060 Power Steering Reservoir Bracket 1

4GK010-090 Power Steering Reservoir Retainer 1

4GK010-100 Power Steering Reservoir Fitting 1

7C010-050 10-24 x 1/2 SHCS, Zinc 1

7F010-024 10-24 Nylock Nut 1

7J010-001 #10 Flat Washer 2

7U100-113 O-ring -113 LS1 Power Steering 2

7U030-036 1/2" Oil Drain Hose, 2 ft. 1

7R001-008 #8 Stainless Hose Clamp 2

7P375-050 3/8" Hose 1

7U032-016 3/4' x 3/8" Hose 1

7R001-004 #4 Stainless Hose Clamp 2

4GK116-031 CRANK PULLEY ASSEMBLY 1

4GK016-011 Damper Assy, 6 Rib 1

4GK018-031 Crank Pulley 1

7C016-010 LS1 Damper Bolt, M16 x 2.0 1

8N301-080 POWER COOLER ASSEMBLY 1

8N101-080 Power Cooler, Welded Assy 1

8N106-040 WATER COOLER MOUNTING ASSEMBLY 1

8N006-010 Water Cooler 1

4GK010-051 Bracket, Radiator, Left 1

4GK010-052 Bracket Radiator, Right 1

7A312-100 5/16-18 x 1 HXCSGR5P 2

7F312-018 5/16-18 Nut USS, Plated 2

7J312-000 5/16 Flat Washer-SAE 4

7A250-050 1/4-20 HHD, 1/2 Long-SHCS 4

7F250-021 1/4-20 Nylock Nut 4

7J250-001 1/4 Flat Washer 8

8N107-046 WATER PUMP ASSEMBLY 1

8F001-403 Water Pump 1

7A250-050 1/4-20 X 1/2 SHCS, Plated 2

7J006-093 6mm Washer 6

7F250-021 1/4-20 Nylock Nut 2

8N010-060 Bracket Water Pump Mount 1

5W001-050 Aftercooler Pump Plug 1

5W014-010 14 GA STD Wire, Red, 10 ft. 1

5W001-013 14-16 GA Butt Splice Connectors 1

5W001-011 14-16 GA Eyelet, .25" 1

4GK010-150 Bracket, Water Pump 1

7C080-016 8mm x 1.25 x 16 HXHD Bolt 2

7J312-000 5/16 Flat Washer, SAE 3

7F008-020 M8 X 1.25 Nut 1

4GK114-010 WATER TANK ASSEMBLY 1

8N055-030 Reservoir 1

4GK010-160 Bracket, Reservoir 1

7A250-050 1/4-20 HHD, 1/2 Long 2

7J006-093 6mm Washer 2

7U038-00 3/4" Heater Hose, 11 ft. 1

7U038-012 3/4" 90° Hose 4 X 12" 2

7R007-001 Nylon Clamp 1-1/8" 10

7P500-026 1/2 NPT to 3/4 Hose 90° Barb 6

7P500-078 1/2 NPT to 3/4 Hose Barb 2

4GK112-010 DISCHARGE ASSEMBLY 1

4GK012-010 Duct T-Body Cooler 1

7S275-200 2-3/4 x 2 Sleeve 1

7R002-044 #44 Goldseal Hose Clamp 2

4GK110-030 EGR RELOCATION 1

4GK010-030 EGR, Relocate 1

7P125-016 1/8 NPT Plug 2

4GK040-050 EGR Gasket 2

7A312-075 5/16-18 x 3/4 HXHDG5P 2

7K312-001 5/16 AN Washer 4

4GK010-040 Heat Shield 1

4GK010-140 AC Canister Anchor 1

7R002-056 #56 Hose Clamp 1

7U250-200 Foam, 1/4 X 2 X 3", Single Adhesive, .25 ft. 1

7C080-035 8mm 35mm Bolts HHD 2

5W018-030 Grey 18 GA, .833 ft. 1

5W018-080 Blue 18 GA, .833 ft. 1

5W022-120 Brown 22 GA, .833 ft. 1

5W018-020 Black 18 GA, .833 ft. 1

5W001-012 18 GA Butt Splice Connectors 10

5W001-005 3/8" Plastic Wire Loom, 1 ft. 1

8N104-061 SUPPORT COMPONENTS 1

7S400-200 4" Sleeve 1

7R002-064 #64 Goldseal Hose Clamp 2

7S250-200 2-1/2 Sleeve 1

7R002-040 #40 Stainless Hose Clamp 2

8N056-060 Surge Tank Body 1

8N055-050 Cap, Surge Tank Plastic 1

Part Number Description Quantity Part Number Description Quantity