Instruction Manual

ManualsBrandsVortech ManualsFor the car1998-2001 5.7L LS1 F-Body

P/N: 4GK020-010

09JUN03 v3.2

(FBodyLS1(4GK V3.2)98-02)

vii

2D228-110 SUPERCHARGER ASSY, LS1 FBODY STD, 98-00 1

2A038-370 3.70 Drive Pulley 1

2A048-520 Belt, 8-Rib 1

4GK111-031 MOUNTING BRACKET ASSEMBLY 1

4GK111-021 Mounting Bracket 1

4GK010-020 Support 1

4FM011-052 Spring Tensioner, 5.4 1

7A375-300 3/8-16 x 3" HXCSG5P 1

7J375-044 3/8 SAE Washer, Plated 1

4FA016-170 Idler Pulley 1

4FA016-171 Dust Cover (Wide Idler Pulley) 1

7A312-074 5/16-18 x 3/4 SHCS, Plated 6

7A312-200 5/16-18 x 2" HHD 2

7A312-300 5/16-18 x 3" HHD G5 2

7K312-001 5/16 AN Washer 10

7C010-045 M10 x 1.5 x 45mm HHD 3

7J010-002 10mm Washer 2

5W001-005 3/8" Plastic Wire Loom, 1.25 ft. 1

7A312-200 5/16-18 x 2" HXHD 2

7C010-040 M10 x 1.5 x 40 HXHD 1

4GK212-030 AIR INTAKE ASSEMBLY 1

4GK112-030 Duct Inlet 1

8D001-001 Bypass Valve 1

7P100-100 1" NPT X 1" Barb Plastic Fitting 1

7U034-016 1" GS Hose, .25 ft. 1

7U034-016 1" GS Hose, 1.25 ft. 1

7R002-016 #16 Hose Clamp 4

7P500-156 1/2" X 1/4 NPT TEE 1

7P250-039 1/4 NPT to 1/4" Barb 1

7U030-046 5/32" Vacuum Line, 2 ft. 1

4GK100-010 HARDWARE ASSEMBLY 1

4GK012-040 Duct inlet 90° Elbow 1

7U035-001 3-1/2" Flex Hose, .75 ft. 1

7R002-052 #52 Goldseal Hose Clamp 2

7S350-200 3-1/2 x 2 Sleeve 2

7R002-056 #56 Goldseal Hose Clamp 4

7U375-052 3/8" Vacuum Cap 1

7U030-056 3/8 PCV Hse, 2.25 ft. 1

7U100-061 Grommet 3/8 I.D. 5/8 Flange 1

7P375-008 Elbow Union EUB 1

4GK130-036 OIL DRAIN ASSEMBLY 1

7R001-008 #8 Stainless Hose Clamp 2

7U030-036 1/2" Oil Drain Hose, 1.25 ft. 1

7U100-055 Tie Wrap, 6" Nylon 1

7P375-017 3/8 NPT X 1/2 Beaded hose barb 1

7P375-040 3/8" Female Elbow 1

7P375-041 3/8" NPT Hex Nipple 1

4GK130-026 OIL FEED LINE ASSEMBLY 1

7U030-026 1/4" Oil Feed Hose, .833 ft. 1

7P125-026 -4 to 1/8 NPT 90°, Male 2

7P525-067 .500 Crimp Ferrules 2

7P250-066 #4 Swivel X 1/4" Hose Barb 2

7S625-000 Fire Sleeve, 1 ft. 1

7R003-008 1/2" Adel Clamp 2

7U100-055 Tie Wrap, 6" Nylon 2

4GK101-001 FUEL PUMP ASSY, LS1 1

5W001-001 Wire Tap, Inline, 14-16 AWG 1

5W001-019 Solderless Connector 10-12 1

5W001-014 Fuse Holder 10 GA Wire 1

5W001-015 Fuse, Blade Type 20 amp 1

5W001-017 3/8" Ring Terminal 12 GA 2

7E010-046 #8 x 3/4 Sheet Metal 1

7J010-001 #10 Flat Washer 2

7P250-045 1/4 Male NPT x 3/8 Male Barb 1

7P312-002 5/16 Barb x 1/4 NPT Barb 1

7R001-004 #4 Hose Clamp 2

7R004-002 17.0 Stepless Clamp 4

7R004-001 15.7 Stepless Clamp 2

7U031-018 5/16 Fuel Hse Hi-Psr 1.6666'

7U032-016 3/8" Fuel Hse Hi-Psr 0.83330'

7U032-016 3/8" Fuel Hse Hi-Psr 3.0'

7U100-044 Tie Wrap, 4" Nylon 10

7U100-055 Tie Wrap, 6" Nylon 10

8F001-500 Fuel Pump, Pierburg 1

8F101-300 Pump Wiring Assy LT1 1

5W001-011 16-14 GA Eyelet .25" Hole 2

7P625-375 Reducer, 5/8 Barb to 3/8 Barb 1

7R003-028 Adel Clamp, 2-3/8" .26 Hole 2

7A250-101 1/4-20 x 1 HXHD CPSC 2

7J250-022 1/4" Washer 4

1998-2002 GM F-Body LS1 Standard

PARTS LIST

Part No. 4GK218-010SQ

ENGINEERING, LLC

IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.

Part Number Description Quantity Part Number Description Quantity

7F250-021 1/4-20 Nylock Nut Zinc Pltd. 2

7R004-004 Stepless Clamp, 1.0 O.D. Hose 2

7P312-015 Ftng, Banjo 12mm x .312 Barb 1

7F012-001 M12 Cap Nut, Fuel Pump 1

5W001-042 12-10GA x 3/16" Ring Terminal 1

7P375-072 3/8 Female Fuel Ftg, Steel 1

7P375-010 3/8 GM Fuel To 3/* Barb Ftg 1

7U033-000 5/8" Fuel Hose .25'

4GK110-010 POWER STEERING ASSEMBLY 1

4GK110-020 Fitting, Power Steering Assy 1

4GK010-010 Bracket, Power Steering 1

7A250-050 1/4-20 SHCS, Plated 2

7J006-093 6mm Washer 2

7U130-048 Assembly, Power Steering Pressure Hose 1

4GK010-060 Power Steering Reservoir Bracket 1

4GK010-090 Power Steering Reservoir Retainer 1

4GK010-100 Power Steering Reservoir Fitting 1

7C010-050 10-24 x 1/2 SHCS, Zinc 1

7F010-024 10-24 Nylock Nut 1

7J010-001 #10 Flat Washer 2

7U100-113 O-ring -113 LS1 Power Steering 2

7U030-036 1/2" Oil Drain Hose, 2 ft. 1

7R001-008 #8 Stainless Hose Clamp 2

7P375-050 3/8" Hose 1

7U032-016 3/4' x 3/8" Hose 1

7R001-004 #4 Stainless Hose Clamp 2

4GK116-031 CRANK PULLEY ASSEMBLY 1

4GK016-011 Damper Assy, 6 Rib 1

4GK018-031 Crank Pulley 1

7C016-010 LS1 Damper Bolt, M16 x 2.0 1

4GK112-020 DISCHARGE ASSEMBLY 1

4GK012-020 Duct, LS1 Std Discharge 1

7S400-200 4" Sleeve 1

R002-064 #64 Goldseal Hose Clp 2

7S250-200 2-1/2" Sleeve 1

7R002-040 #40 Stnls Hose Clp 2

4GK110-110 COIL BRACKET RELOCATION ASSEMBLY 1

4GK010-110 Tab A, Coil Relocation 6mm 2

4GK010-120 Tab B, Coil Relocation 2

7C060-016 M6 x 1.00 x 16 HXHD 6

7F006-093 6mm Nylock Nut 4

7J006-093 6mm Washer, Plated 10

7U133-070 FILLER HOSE 1

7T560-001 CUTTER, 9/16 ROTABROACH 1

7T560-002 ARBOR, ROTABROACH 1

8H040-022 3/4 BREATHER 1

4GK020-020 HAND-HELD PROGRAMMER COUPON 1

4GK014-010 RADIATOR PIPE LS1 F-BODY 1

7R002-024 #24 GOLDSEAL HOSE CLAMP 2

8F060-038 38 lb INJECTORS 8