Extra Information

ManualsBrandsVolvo ManualsMotorPenta 2003

1

2

3

4

5

6

7

8

9

5

.

Remove

the

fuel

injection

pumps

.

Mark

the

pumps

to

ensure

installation

in

the

same

cylinders

fromwhich

they

were

removed

.

Take

care

of

the

shims

.

Remove

the

screws

on

the

side of

the

engine

block

and

lift

out the

pump

lifters

.

6.

Remove

the

pulley

center

bolt

and

pull

off

the

pulley

using

puller

p/n

9992265

.

Place

a

protection

padbetween

the

puller

and

the

crankshaft

to

avoid

the

crankshaft

being

damaged

.

7

.

Remove

the

transmission

cover

:

Start

by

removing

the

throttle

control

cover

.

Usea

suitable

type

of

pliers

to

remove

the

spring

(1)

.

Then

remove

the

end-nipple

(2)

and

the spring

(3)

.

Remove

the

oil

pump

cover

and

mark

the

gear

wheels

with

a

colour-pen

before

removing

them

.

(When

installing

the

gear

wheels,

the

marked

side

must

be

facing

outwards)

.

Remove

the

bracing

pin

of

the

camshaft

using

the

special

tool

p/n

884839

.

Never

remove

the

bracing

pin

by

punching

it

out,

this

can

very

well

bend

the

camshaft

.

Remove

the

screws

on

the

transmission

cover

and

pull

it

straight

outwards

.

8

.

The

max

.-volume-screw

(1)

and

the

max

.-rev-screw

(2)

are

set

by

Volvo

Penta

and

must

never

be

changed

since

this

will

affect

the

engineoutput

.

9

.

Remove

the

control

rod

.

Start

by

removing

the

plug

at

the

rearof

the

block

and

thetwo

screws

on

the

pump

plane,

holding

the

control

rod

.