Extra Information
C
.
Turn
cylinder
no
.
1
to
it's
injection
.
position
.
Place
the
guide
pin
(2)
in
the
setting-disc's
hole
marked
cyl
. 1 .
Turn
the
crankshaft
a
little
against
the
normal
direction of
rotation
and
thereafter
in
the
normal
rotation direction
until
the
setting-disc's
guide
pin
(2)
goes
in
the timing
cover's
hole
.
Measure
using
a
caliper
the
distance
between
the
cylinder
block
and
the
roller
lifter's
edge
(do
not
measure
on
the
roller)
.
The
distance
shouldbe
:
2001
:
55
.8
mm
(2
.1
9685
in)
2002,
2003
:
55,6
mm
(2
.18504
in)
2003T
:
55
.9
mm
(2
.2007
in)
Example
:
2001
.
If
the
measured
distance
is
55
.2
mm
(2
.17323
in)
this
means
that a
shim
with
thickness
0 .6
mm
(0
.02362
in)
is
to
be placed
between
the
caliper
and
the
block
.
2002,
2003
.
If
the
measured
distance
is
55
.0
mm
(2
.16535
in)
this
means
that
a
shim
with
thickness
0
.6
mm
(0
.02362
in)
is
to
be
placed
between
the
caliper
and
the
block.
Themeasuredshims
thickness
(in
this
example
0
.6
mm)
is
to
be
stamped
into
the
block
as
in
fig
.
15
.
The
total
shim
thickness
is
foun
d
by
adding
the
block's
measurements
and
the
pump's
marking
.
Example
The
block's
measurements
6 (=
0
.6
mm/0
.02362
in)
Thepump's
marking
2
(
=
0
.2
mm/0.007874
in)
No
.
of
shims
0
.8
mm
In
this
case
choosetwo
soft
shims
0
.2
and
0
.3
mm
(0
.007874
and
0
.011811
in
)
and one
hard
shim
of
0 .3
mm
(0
.011811
in)
.
Place
the
hard
shimbetween
the
two
soft
ones
and
refit
the
pump
.
NOTE!
A
hard
shim
must
never
be
fitted
togetherwith
another
hard
shim
or
directly
against
the
block
or
pump
.
Hard
shims
are
available
in
thicknesses
0
.3,
0
.6
and
0 .9
mm
(0
.011811,
0
.02362
and
0
.035433
in)
.
Soft
shims
are
available
in
thicknesses
0
.2
and
0
.3
mm
(0,007874
and
0
.011811
in)
.
D
.
Repeat
the
procedure
for
the
other
pumps
(2002,
2003)
in
the
same
way
as for
cylinder
1
.
The
setting-disc's
marking
is
explained
under
point B
.
17
.
Fit
the
injection
pump(s)
together
with
the
calculated
shim
thickness
.
Turn
the
engine
so
that
the
cam
for
the
pump
is
not
in
the
lifting
position
.
Check
that
the
pump's
pin locates
in
the
control rod's
groove
and
that
the
pump(s)
and
the locks
markings
coincide
(see
figure)
.
Check
after
fitting
each
pump
that
the
control
rod
operates
easily
.
Tighteningtorque
for
the
nuts
is
20
Nm
(2,0
kpm)
(14.7
ft
.lbs)
.
Connect
the
fuel
pipe
between
the
pumps
and
the
pipe
from
the
fuel
filter
to
the
injection
pump
.
NOTE!
The
hole
bolt for
the
return
hose
has
a
smaller
through-flow
channel
than
the
others
(on
later
versions
it
is
marked
'Out")
.
18
.
Install
thefeed
pump
and
thefuel
filter
.
Also
install
the
thermostat
housing
with
the
thermostat
.
NOTE!
Do
not
forget
the
lifting
eyelet
between
the
fuel
filter
and
the
thermostat
housing
.