Extra Information

ManualsBrandsVolvo ManualsMotorPenta 2003

8

.



Insert

the

control

rod

through

the

black

and

into

the

timing

gear

casing

.

Install

the bearing

ball

(1)

into

the

control

rod

and

push

the

control

rod

through

the

hole

in

the

control

lever

(2)

.

Fit

the

spring

(3)

and

screw

on

the

end

nipple

(4)

until

it

bottoms

(Note!

Do

not use

any

tools)

.

Screw

in

the

upper

bolts

(with

copper

sealing

washers)

that

guide

the

control rod

.

Then,

screw

the

lower

bolts

that

hold

the

control

rod

in

place

in

the engine

block

.

NOTE!The

lower

bolts

should

not

have

sealing

washers

.

Apply

Permatex

to

the

threads

.

Check

that

the

control

rod

moves

freely

.

9

.

Install

the

oil

pump's

gearwheel

according

to

the

marks

(from

the

disassembly)

.

Insert

a

new

O-ring

in

the timing

gear

cover

.

Oil

the

gear

wheeland

fit

The

cover

using

a

new

sealing

ring

.

2001

10

.



Insert

thekey

for

the

pulley

in

the

crankshaft

and

install

the

pulley

.

Tighteningtorque 40

Nm

(4,0

kpm)

(29

.5

ft

.

Ibs)

.

11

.

Clean

the

valve

lifters

carefully

and

coa

t

the

contact

surf

ace

against

the

camshaft

with

molybdenum

disulphide

.

Oil

the

valve

guides

in

the

block

and

install

the

lifters

.

Clean

the

roller

lifters

of

the

fuel

injection

pumps

and

install

then

in

the

block

.

Lock

the

roller

lifters

with

screws

through

the

block

after

the

installation

(apply

Permatex

to

the

threads)

.

Check

carefully

to

make

sure

that

the

lifters

are

correctly

installed

and

that

they

are

running

easily

in

the

groove

.

Regarding

the

installation

of

the

cylinder

head,

seethe

following

page

.