Specifications

Volvo Trucks North America, Inc. Date Group No. Page

TSI 9.2003 211 007 7(41)

Remove small injector wire from injector and move

aside to prevent damage.

W2000690

Fig. 3: Electrical cable connections

Remove the fuel lines from the cylinder head and plug the

connections. Remove the electrical wires for both the

engine coolant temperature sensor and the unit injector.

Note: Pay close attention to the plastic cable ties/straps

and remove any broken pieces to prevent clogging or

damage to any components.

Disconnect the connector for the electrical wires on the

upper timing gear cover. Remove the clamp holding the

electrical wires to the cover.

Remove the upper part of the timing gear cover.

Remove the cam sensor wheel which is mounted on

the outside of the camshaft gear.

If the engine is equipped with a VEB, remove the control

valve and pipe. Plug ports and place assembly in a plastic

bag to prevent contamination. To facilitate removal of the

VEB control valve, remove the valve cover stud bolt. Use

Kent-Moore socket J–41203 to remove early style stud

bolts (oval flange). Use a 14 mm deepwell socket for

new style studs (hexagonal flange).

Note: On engines equipped with a VEB, use rubber

bands to hold the VEB slave pistons in place during

rocker arm assembly removal.

J–41203