Technical data

(4)

2001

2002

2003, 2003T

Mounting the cylinder head

12. Tighten the two guide screws p/n 884840 in the

block and install the cylinder head gasket with the

marking “Top” facing upwards. Install the cylinder

head. Make sure that the contact surface for the cylin-

der head bolts are free from paint. Should there be

paint on the bolts, there is always the risk of having

an insufficient tightening force in the bolt joint with

subsequent leakages as a result.

NOTE! The bolts are phosphated, therefore do not

clean them with a steel-brush.Coat the cylinder head

bolts with molybdenum disulphide and tighten them in

accordance with the diagram, first to 20 Nm (14.7

ft.lbs) and then to 70 Nm (51.6 ft.lbs).

13. Install the push rods and the rocker arm bridge,

push on new rubber rings to the oil pipe which is fitted

at the same time as the rocker arm bridge.

14. Valve clearance cold/warm engine should be

0.30 mm (.01181 in.). Turn the engine in the direction

of rotation until the valves in one cylinder are “rock-

ing”. Then turn the engine one turn more and adjust

the valves for this cylinder. Repeat the procedure for

the remaining cylinders.

Shimming the fuel injection pump

15. If the same block, camshaft and fuel injection

pumps are used when assembling, the fuel injection

pumps must be installed in their original positions and

with the same shim thickness as earlier. The so

Assembly