Vision Max Pro User Manual © 2014 Vision Engraving Systems Revised: 7/3/2014
Vision Max Pro User Manual © 2014 Vision Engraving Systems All rights reserved. No parts of this work may be reproduced in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without the written permission of the publisher. Products that are referred to in this document may be either trademarks and/or registered trademarks of the respective owners.
Contents 3 Table of Contents Part I Introduction 5 1 Disclaimer ................................................................................................................................... and Warranty Information 6 2 Safety ................................................................................................................................... Precautions 8 Part II Software Installation and Connections 9 1 Computer ....................................................................
Vision Max Pro User Manual Part VI Maintenance 168 Part VII Optional Accessories 176 1 Vacuum ................................................................................................................................... Chip Removal System 176 2 Hold................................................................................................................................... Down Clamps 178 3 Fixtures .........................................................................................
Introduction 1 5 Introduction About This Manual This manual is designed to provide you with information about your Vision Max Pro Engraver, beginning with unpacking the machine and continuing through installation, operation and maintenance. This manual does not attempt to teach the user how to become an expert in engraving, computer usage, or engraving software usage. Some previous knowledge of engraving terms and the engraving process is certainly beneficial.
1.1 Vision Max Pro User Manual Disclaimer and Warranty Information Limits of Liability / Disclaimer of Warranty The information contained within this manual has been carefully checked and is believed to be accurate, however, Vision makes no representations or warranties for this manual, and assumes no responsibility for inaccuracies, errors, or omissions that may be contained within this manual.
Introduction 7 Vision does not warrant any product, component, or part not manufactured by Vision that was not supplied by Vision. (Third-party items, including but not limited to software, are subject to their own manufacturer’s warranties.
1.2 Vision Max Pro User Manual Safety Precautions Keep hands clear of the bottom of the spindle during operation. There are no user serviceable parts inside the machine. Please contact qualified service personnel for service issues. Openings are provided in the machine's base for ventilation. Do not cover the openings or place the machine in an environment where the openings may become blocked. Never insert anything into the ventilation openings. Doing so may create a danger of electric shock.
Introduction 2 9 Software Installation and Connections In the following sections, equipment and Vision software installation will be outlined. There are three connection configurations possible to Vision Max Pro. The first is a direct cable connection to your computer via the network port. There is a special "crossover" cable supplied with the machine for this connection type. This configuration is for a stand alone computer that is NOT connected to a WIRED network or internet.
2.1 Vision Max Pro User Manual Computer Requirements Minimum System Requirements CPU: Hard Drive: RAM: Operating System: Ports: Suggested System Requirements CPU: Hard Drive: RAM: Operating System: Ports: Dual Core (2.0GHz or higher) 120 GB 1GB + OS Requirements Windows 8 32/64 Bit Windows 7 32/64 Bit Windows Vista 32/64 Bit Windows XP 32 Bit USB port for security dongle Local or network Ethernet port to connect machine Quad Core (3.
Software Installation and Connections 2.2 11 Max Pro Connections The Vision Max Pro machine has an integrated controller inside the base of the machine. The machine need to have the following cables connected to the controller. 1. The engraver's Pendant is connected to the Pendant cable port. 2. The Ethernet Cable from your computer, hub or network is connected to the Ethernet port. 3. The Auxiliary Table Cable is connected to the Aux Table port and powers the machine's rotary axis. 4.
2.2.1 Vision Max Pro User Manual Direct Connection to Computer Direct Connection to Computer Using Crossover Cable Once the machine is connected directly to your computer's network port with the crossover cable (the gray colored cable), turn the machine on.The power switch for the Max Pro is located on the left rear of the machine's base. Once the machine has initialized, plug the supplied Vision USB drive into an available USB port on your computer.
Software Installation and Connections 13 Locate the file named Start and double click on the file to start the installation. The screen below shows Start.exe, but your computer might not show the .exe portion. Select Step 1 - Setup Machine. This installs the Vision Connectivity Manager software.
Vision Max Pro User Manual When the software is installed, select Finish. The Connectivity Manager will search for available Vision devices.
Software Installation and Connections 15 The computer's IP address will need to be set. NOTE - this should not cause any conflicts with your computer's wireless IP address, which is determined by the computer's wireless network card. To set the computer's IP address, open the Window's Control Panel. Depending on how you have this folder set, you will either see Network and Internet, or you will see the Network and Sharing Center immediately.
Vision Max Pro User Manual Then, select Internet Protocol Version 4 (TCP/IPv4). Then select Properties. Select Use the following IP address: and enter 192.168.5.100 and set the Subnet mask to 255.255.255.0 as shown. Then select OK and close any other network configuration windows.
Software Installation and Connections 17 The IP address of the machine will need to be set to set up the connections properly. Select the + box next to the machine now listed in the Discover Machine Tools window to expand the information. Then select Configure (Your Machine) at the bottom of the screen. Select Use Static IP.
Vision Max Pro User Manual Set the IP address (as shown) to 192.168.5.101, then select OK. This sets the machine's IP address. The configuration is complete at this point. Close the Discover Machine Tools window and return to the Main Installation Screen to proceed with the Vision software installation in the next section.
Software Installation and Connections 2.2.2 19 Network Connection Connecting via Standard Network Cable to Network Once the machine is connected to your network, turn the machine on. The power switch for the Max Pro is located on the left rear of the machine's base. Once the machine has initialized, plug the supplied Vision USB drive into an available USB port on your computer. NOTE - This installation is performed on a Windows 7 PC. For Windows Vista or Windows XP, the screens are slightly different.
Vision Max Pro User Manual Locate the file named Start and double click on the file to start the installation. The screen below shows Start.exe, but your computer might not show the .exe portion. Select Step 1 - Setup Machine. This installs the Vision Connectivity Manager software.
Software Installation and Connections 21 When the software is installed, select Finish. The Connectivity Manager will search for available Vision devices. The configuration is complete at this point. Close the Machine Tools Discovery window and return to the Main Installation Screen to proceed with the Vision software installation in the next section.
2.2.3 Vision Max Pro User Manual Using a Network Hub - ONLY Connection from PC to Hub or Router to Machine or Controller Once the machine is connected to a hub or router, and the hub or router is connected to your computer's network port, turn the machine on. The power switch for the Max Pro is located on the left rear of the machine's base. Once the machine has initialized, plug the supplied Vision USB drive into an available USB port on your computer.
Software Installation and Connections 23 Locate the file named Start and double click on the file to start the installation. The screen below shows Start.exe, but your computer might not show the .exe portion. Select Step 1 - Setup Machine. This installs the Vision Connectivity Manager software.
Vision Max Pro User Manual When the software is installed, select Finish. The Connectivity Manager will search for available Vision devices.
Software Installation and Connections 25 The computer's IP address will need to be set. To set the computer's IP address, open the Window's Control Panel. Depending on how you have this folder set, you will either see Network and Internet, or you will see the Network and Sharing Center immediately. If you see Network and Internet, select View Network Status and Tasks (which opens the Network and Sharing Center). If you see the Network and Sharing Center, open it.
Vision Max Pro User Manual Then, select Internet Protocol Version 4 (TCP/IPv4). Then select Properties. Select Use the following IP address: and enter 192.168.5.100 and set the Subnet mask to 255.255.255.0 as shown. Then select OK and close any other network configuration windows.
Software Installation and Connections 27 The IP address of the machine will need to be set to set up the connections properly. Select the + box next to the machine now listed in the Discover Machine Tools window to expand the information. Then select Configure (Your Machine) at the bottom of the screen. Select Use Static IP.
Vision Max Pro User Manual Set the IP address (as shown) to 192.168.5.101, then select OK. This sets the machine's IP address. The configuration is complete at this point. The new IP address should appear in a few seconds in the Discover Machine Tools window. Close the Discover Machine Tools window and return to the Main Installation Screen to proceed with the Vision software installation in the next section.
Software Installation and Connections 2.3 Vision Software Installation From the Main Installation Screen, Select Step 2 - Install Vision Software. The Windows Installer will prepare the installation. Select Next.
Vision Max Pro User Manual Select Install. The installation will proceed. Select the appropriate language and select OK.
Software Installation and Connections Installation will proceed. Select Next to begin the installer. Select Accept the license agreement, then select Next.
Vision Max Pro User Manual Select Next (or change the destination folder - not recommended). Select Next to create the folder.
Software Installation and Connections 33 The installation will continue. Select your machine from the Manufacturer list on the left side of this window by clicking in the box to the left of the machine (or machine series) you own. The right side of the window will list a selection of Output Devices. Only put a check mark in the box(es) to the left of the Output Device(s) you own. Then select Next.
Vision Max Pro User Manual Select Continue to install True Type fonts and Vision Engraving Fonts on your computer. The software will look for True Type fonts on your computer and allow the Vision software to use them. Once the True Type fonts are installed, select OK.
Software Installation and Connections 35 In this step, the software will install any Engraving fonts on your computer. When complete, click on OK. In order to install the fonts on the USB drive, select A Removable drive and from the drop down list, select the drive letter for the Vision USB drive plugged into your computer.
Vision Max Pro User Manual Select OK to install to the default folder. Select OK. All fonts and clipart have been installed from the USB drive at this time. Select OK to return to the main installation screen.
Software Installation and Connections To complete the installation, select Finish. To close the Software Setup window, select Finish.
Vision Max Pro User Manual Select Exit to close the installer. The Vision manuals icon should now appear on your computer's desktop along with an icon for your version of Vision 9 software. Clicking on the Vision manuals link will give the user access to User Manuals, Installation Guides, Accessories and Training Videos. If you were supplied with an Orange Dongle (orange USB stick), keep it installed in your computer's USB port in order to use the Vision software.
Software Installation and Connections 3 Operation 3.1 General Description and Terminology 39 The following is a list of features and a description of the components for the Max Pro Engraver. 1. Spindle Cover - This cover has a magnetic latch and opens from the left side. Pull the cover to access the spindle, drive belt and diamond drag ring adapter. 2. Top Cover - This cover is secured by 4 screws and can be removed to access the X and Y axis motors, bearings and leadscrews for maintenance. 3.
Vision Max Pro User Manual 8. Diamond Drag Ring Adapter Tool - This tool allows access to the interior of rings or cylinders for internal engraving. 9. Edge Guide Locking Screw - There are 3 locking screws on each edge guide to allow the guides to be raised or lowered depending on the thickness of the material to be engraved on the T-Slot table. 10. Rotary Axis Motor - This motor rotates the rotary axis. 11. Water Reservoir Cover - Water is held in the lower portion of the machine under this cover.
Operation 41 13. Pendant - The Pendant is the main control key pad for the machine. It allows the user to change machine parameters and run jobs sent to the machine. 14. Vise Adjustment Wheel - Turning this wheel opens or closes the rotary vise. It can be manually turned or turned via the vise motor. 15. Water Level Indicator - This tube indicates the water level of the reservoir inside the machine.
Vision Max Pro User Manual 16. Z-Axis Bearing Rail - This rail locates the spindle in the Z-Axis. 17. Z-Axis Motor - This motor raises and lowers the spindle. 18. Z-Axis Leadscrew - The Z-Axis motor turns the Z-Axis Leadscrew in order to raise and lower the spindle. 19.. Spindle - The spindle holds the cutting tool and can rotate cutting tools when applicable. 20. Spindle Motor - This motor drives the drive belt, which in turn drives the spindle. 21.
Operation 43 23. X-Axis Motor - This motor turns the X-Axis Leadscrew which moves the motion system and spindle in the X-Axis. 24. Y-Axis Motor - This motor turns the Y-Axis Leadscrew which moves the motion system and spindle in the X-Axis. 25. X-Axis Bearing Rails - These bearings allow movement and rigidly hold the position of the motion system in the X-Axis direction. 26. X-Axis Leadscrew - This leadscrew is rotated by the X-Axis motor and drives the motion system and spindle in the X-Axis. 27.
3.2 Vision Max Pro User Manual The Pendant Controls The Pendant controls all of the movement and speeds of your Vision engraver or router. Below is a picture of the Pendant. The function of each button is explained below. XY Speed + and - Buttons - These buttons control the engraving speed of the machine.
Operation 45 and the type of cutter you are using. If you are using a diamond drag cutter (non-rotating), you can generally run the machine at higher speeds. If you are using a rotary cutter, you will need to adjust the speed depending on what type of material you are cutting. Harder materials, such as acrylic and engraver's brass, will need to be engraved at slower speeds. Softer materials such as engraver's plastic can be engraved at higher speeds.
Vision Max Pro User Manual If a job has been sent to the machine and has been run, the Start button has another feature. If you are using the Connectivity Manager (not Machine Tools), pressing the Start button after the job has been run, will recall the job. Pressing the Start button once more will run the same job.
Operation 47 Emergency Stop Button - This button will stop engraving immediately, leaving the cutter in the down position and will power off the X, Y and Z stepper motors and also shut off the spindle motor and auxiliary. Once you have pushed the Emergency Stop Button, you must twist the knob clockwise to release it. Press the Goto Home button to power up the machine and move the spindle back to the home position. The job you were running will be canceled. To run a job, send it to the machine again.
Vision Max Pro User Manual X & Y Jog Buttons - The X & Y jog buttons are used to move the position of the spindle on the T-Slot table work area. This is used to position graphics, or to locate an area for engraving. The X jog buttons will move the spindle left and right. The Y jog buttons will move the spindle front to back. As you use the X & Y jog buttons, the Jog speed will determine how fast the spindle will move and the spindle position will be displayed on the Pendant screen as highlighted below.
Operation 49 Shift button - The Shift button is used to access different functions. Pressing the Shift button will highlight the up arrow in the bottom left corner of the Pendant screen. Set Surface Button - The set surface button is used to set the surface point of the material you are engraving. The procedure for setting the surface is as follows: a) Use the X & Y jog buttons to move the spindle over the material to be engraved. b) Press the Set Surface button.
Vision Max Pro User Manual Goto Home Button - When you press the Goto Home button, the engraver will return to its home position, which is either the default location in the upper left corner of the T-slot table, or a user defined home position. Pressing this while a job is running will lift the spindle up, move to the home position and cancel the job from the machine.
Operation 51 Prox On/Off Button - This button allows you to turn the Proximity Sensor on and off. The Prox sensor enables the machine to determine the Z position of the material. This feature works when engraving with a nose cone or diamond drag only; it is not designed for non-nose cone engraving or burnishing. The Pendant screen displays the status of the proximity sensor as (Auto) or Off. Note: The proximity sensor can be turned on or off from within the Vision Pro software.
Vision Max Pro User Manual , then Shift, then Spindle On/Off Button - When you press the Shift button. then press the Spindle On/Off button, the spindle motor will start. Pressing Shift, then the Spindle On/Off button again will shut the spindle motor off. The Pendant screen will display On (Auto) when the spindle is turned on. Aux On/Off Button - The auxiliary for an optional vacuum system motor can be either in automatic mode or off.
Operation 53 Numeric Buttons - The Numeric buttons are used when entering numbers. The Pendant will automatically switch to numeric mode when accessing menu items that require numerical input. The numbers 0 - 9, as well as the forward slash "/" and period "." are available. Move XY Button - The Move XY button allows the user to move the spindle to an exact location. Press the Move XY button, then using the Numeric buttons, enter the X coordinate and press the Enter button.
Vision Max Pro User Manual Job Time Button - The Job Time button shows the time required to complete the last job. Rotary Axis Button - The Rotary Axis button allows for the rotary axis to be used. When this button is pressed, the Pendant screen will display a field to enter the diameter of your item to be engraved. Enter the diameter of the item using the Numeric buttons and press ENTER. Note: This button only works when a rotary axis is present on your machine.
Operation 55 Pressing the Y down button will access the last menu item: Configuration. On certain Vision machines, the second menu page adds options for Digitize and DACS. Those features are discussed in separate sections. To access any of these menu items, use the Y up or down arrows to highlight the menu item, then press the Enter button. Each of these menu items are described later in this section. Hint - To quickly scroll to the next menu page, use the Z up or down buttons.
Vision Max Pro User Manual Note: Many of the following features can be set from the Vision Pro software. When the Engrave icon is selected, select the icon with three dots to the right of All Tools as shown below. Settings can be changed for the following items: Spindle RPM, Cutting Rate, Z-Lift Height, Vacuum (or Aux) On/Off, Preset Home Position number, Spindle On/Off, Pump (or Misting System) On/Off, Plunge Rate, Z Up Rate, Z Dwell, Proximity Sensor On/Off, Dry Run On/Off, and Auto Braille On/Off.
Operation 57 and press Enter. Using the numeric buttons, enter the depth you would like to engrave or rout. This number will be in inches or millimeters, depending on how the controller is configured. It will show the units that are being used on the Pendant screen. After the Z Cut Depth is entered, press the Enter button on the controller to set this value. Press the Exit button to return to the main screen when finished.
Vision Max Pro User Manual The Configuration Menu - There are three screens to the configuration menu as shown below.
Operation 59 Configuration - This menu accesses various additional settings, as well as information about the machine in use. To change of view any of these settings, highlight the Configuration menu and press Enter. Each of these sub menus are described below: Versions - Pressing Enter with this item highlighted will display hardware and software versions of the controller, as well as display the machine serial number.
Vision Max Pro User Manual Enter are toggles. To return to the main Pendant screen, press the Exit button two times. Dry Run Speed - Pressing Enter with this item highlighted will allow the user to set the dry run XY speed of the motion system. To set the speed, use the Y up or down buttons to highlight the menu item and press Enter. Use the numeric buttons to enter the desired speed, then press Enter to save this speed. To return to the main Pendant screen, press the Exit button two times.
Operation 61 Braille Inserter - Pressing Enter with this item highlighted will toggle the Braille Inserter function to On or Off. The Vision Pro software automatically turns this function on or off with the job. This function is used only when the machine is being run from software other than Vision Pro. Inserter Offset - Pressing Enter with this item highlighted will allow the user to modify the factory set offset used with the Braille Inserter tool.
3.3 Vision Max Pro User Manual Set Home Procedure To set a user defined home position, use the X & Y jog buttons to move the spindle to a point you want to set as the home position. Press the Set Home button. The message "Home Set." will briefly appear on the Pendant screen. This position is now set as the temporary home (0,0) position.
Operation 3.4 63 Set Surface Procedures The procedure for setting the surface is as follows: 1. Use the X & Y jog buttons to move the spindle over the material to be engraved. 2. Press the Set Surface button. The Pendant screen will display the message below 3. Lower the spindle with the Z down jog button until you reach the desired position. 4. Press the Enter button to set this as the surface position. The spindle will then move up to its lift position.
Vision Max Pro User Manual Non-nose cone engraving (depth control) 1. Send a job to the Vision controller. 2. Make sure that the spindle is locked by tightening the spring adjustment knob all the way down. 3. Make sure that you have entered a depth of cut in the Vision or Vision Pro software. If you are using a different program then Vision or Vision Pro, use the Menu button on the controller to select and enter the Z Cut Depth. 4. With the prox off, press the Pause button and then press Start. 5.
Operation 3.5 65 Using the Measure Feature The Measure Feature is a very useful tool that can be used to set up both the machine's home position and the plate size in the Vision 9 software. To use this feature, turn on the engraver and press the Go to Home button. Open the Vision 9 software with a new drawing and select the Plate Size icon on the top toolbar. At the bottom of the plate size window, click on the Measure icon.
Vision Max Pro User Manual The Measure Wizard window will open. The engraver will turn on its red dot laser pointer. Move the spindle over the material using the X and Y Move buttons on the Pendant and position the laser pointer so that it is in the upper left hand corner of the engraving area you wish to define. Then, click on Next in the Measure Wizard window. Move the laser pointer to the lower right corner of the engraving are you wish to define, then click on Finish in the Measure Wizard window.
Operation 67 The dimensions of the plate size shown in the Plate Size window will now reflect the engraving area you have defined on the machine. The Home Position of the machine has also been set to the upper left corner of this area. The machine will also allow you to outline the engraving area you just defined. Follow the instructions on your machine or controller to have the machine outline this engraving area with the red dot laser pointer. If the area appears to be correct.
3.6 Vision Max Pro User Manual Holding Down Material There are many ways to hold material down on the t-slot table. One of the major things to remember is that the material must be placed in the upper left corner of the t-slot table. This will ensure that the engraving is in the correct position on your material.
Operation 69 Edge Guides: The t-slot table edge guides need to be adjusted to the thickness of material that you are engraving. If they are higher than the material's surface, the nose cone may ride on top of the edge guides and the machine may not engrave characters completely. Edge Guides (Side View) To adjust the edge guides, loosen the edge guide thumbscrews and raise the edge guides above the surface of the T-slot table, then tighten the thumbscrews.
Vision Max Pro User Manual Quick Lock Vise The Quick Lock Vise is used to clamp rigid materials against the top Edge Guide in order to prevent movement. Put the material you would like to engrave on the t-slot table and push it to the home position corner. Next, loosen the quick lock vise locking screw and slide the quick lock vise so that there is about 1/16th inch gap between the edge of the vise and the material. Tighten the quick lock vise locking screw.
Operation 3.7 71 Sending Jobs to Your Machine Once a job has been set up in the Vision 9 software, select the Engrave icon from the left toolbar. The Cut Toolbox window will appear and the top toolbar will change to the Engrave toolbar. Make sure the Device is set to the machine you wish to send the files to, then select the Tool Setup icon to open the Tool Setup window.
Vision Max Pro User Manual Select the appropriate material from the Material Selection drop down list, then select OK. Verify the Cut Toolbox settings (settings available will depend on device selected and version of Vision 9 software), and click on the Engrave icon. The job will be sent to the machine.
Operation 3.8 73 Water Feed System The Max Pro engraver has an integrated water feed system for use on certain applications, such as when engraving glass. The water acts as a lubricant and coolant, which provides for smooth and consistent engraving. Water is held in a reservoir inside the bottom of the machine and is recirculated via a water pump. To fill the system, lift and rotate the Water reservoir Cover as shown in the below picture.
Vision Max Pro User Manual Fill with clean water until the level is approximately at the mid point of the water level indicator tube. Install the water feed nose cone on to the bottom of the spindle.
Operation 75 Water feed nosecone shown installed (below). To adjust the amount of water supplied by the system, turn the Water Flow Valve. When adjusting water flow, too little flow will not cover the engraved item and it will be slow to reach the nosecone when starting the job. Too much water flow will flood the spindle and spray water beyond the water catch tray.
4 Vision Max Pro User Manual Example Jobs In the following sections, there are 10 example jobs which can used to learn the different ways to operate the Vision engraver or router. The jobs are separated into three levels; Level 1, Level 2 and Level 3. Level 1 contains files that provide instructions on the most common uses of the engraver or router, and utilizes Vision 9 Express software for job creation.
Example Jobs 77 Locate the T-Slot Table over the pins on one side of the vise and allow the table to drop over the pins. Rotate the adjustment wheel until the second pair of locating pins slide into the T-Slot Table. Tighten the adjustment wheel to hold the T-Slot Table securely.
Vision Max Pro User Manual Install and tighten the 4 bolts holding the table to the vise. Secure the locking screws at the base of the vise. To remove the T-Slot Table, reverse these directions.
Example Jobs 4.1.1 79 Diamond Drag Engraving Engraving - Non Rotating In this section, we will set up to engrave with a non-rotating cutter, such as a diamond drag cutter. The figure below shows a spindle with a diamond drag cutter. Spindle with Diamond Drag Cutter To install the diamond drag cutter, loosen the set screw on the cutter knob with the supplied cutter wrench and move the cutter knob to about the mid-point of the cutter tool, then lightly tighten the set screw.
Vision Max Pro User Manual 4.1.1.1 Example Job 1 - Diamond Drag In this first example, Diamond Drag engraving will be performed on a 3" x 2" plate. The material used for this example application is black painted aluminum. Starting with a new file in Vision 9 software, the first step is to adjust the plate size to match the plate to be engraved. Click on the Plate Size icon.
Example Jobs The Plate Size window will appear. Click on the Current Selection drop down list and select Custom.
Vision Max Pro User Manual Enter the plate size to be engraved - for this example 3" x 2", and select the appropriate driver for your machine in the Selected Driver drop down list. (MaxPro T-Slot S4 shown). To add text, click on the Text Tools icon. The flyout icons will appear, then select the Text Compose icon.
Example Jobs 83 Click somewhere in the drawing to begin typing text. Note that on the top toolbar, the various font editing fields have appeared. The user should become familiar with the various ways fonts can be formatted with the toolbar options. For this example, the font height was set to 0.500" and the Arial font was selected. Begin typing text to be engraved.
Vision Max Pro User Manual In order to align the text to the center of the plate, select Layout Arrange and Distribute Align to Sign Blank Center (as shown below) from the top toolbar. Note that there are several ways to align objects within the Vision software. The Break Text warning may appear. If so, select No. If Yes is chosen, and more than one line of text has been entered, each line will align on top of one another in the center of the plate. At this point, the screen should appear as below.
Example Jobs 85 Next, the material should be placed on the engraving table, with the upper left corner of the material positioned in the home position (upper left corner of the engraving table). Note that the Multi Mat material has been placed on the t-slot table in order to hold the engraving material in place. Select the Engrave icon from the left toolbar. The Cut Toolbox will appear and the options for engraving will appear on the top toolbar.
Vision Max Pro User Manual Select the appropriate material from the Material Selection drop down list. In this example, the material Metals(Diamond Drag) is selected. Since we are running a file for the first time, we will select the Dry Run option from the Cut Toolbox. Make sure the "D" appears by selecting it. The default is "Off" for the Dry Run, which will engrave the plate. We want to make sure our file has been set up properly in this example and that the material is positioned correctly.
Example Jobs 87 Red Laser Pointer If the file and material appear to be positioned properly and you are ready to engrave, select the Engrave icon from the left toolbar, turn off the Dry Run option and check to make sure the Proximity Sensor (see the Prox icon below) is enabled, then select the Engrave icon on the Cut Toolbox to send the file to the engraver.
Vision Max Pro User Manual The finished piece should appear as shown below.
Example Jobs 4.1.2 89 Rotary Engraving In this section, we will set up to engrave with a rotating cutter. The figure below shows a spindle with a rotary cutter. Spindle with Rotary Cutter To install the rotating cutter, loosen the set screw on the cutter knob with the supplied cutter wrench and move the cutter knob to about the mid-point of the cutter tool, then lightly tighten the set screw. Note that the set screw on the cutter knob is NOT a standard Allen screw. It is a Spline Wrench.
Vision Max Pro User Manual job with an initial setting of 0.005 - 0.010 inches (0.12 - 0.25 mm). After the job has run for a short time, press the Pause Button on the front panel, then adjust the micrometer for more or less depth, depending on the whether the engraving is acceptable. Note - be careful not to set the depth of cut greater than the material thickness. This will cut completely through the material and potentially cut into the t-slot table.
Example Jobs 4.1.2.1 91 Example Job 2 - Rotary Engraving In this example, a sign will be made using engraver's plastic. The piece is pre-cut and measures 4 inches x 6 inches (100 x 150 mm). Note - In this application, it is highly recommended to use the Vacuum Chip Removal System as described in the Optional Accessories section.
Vision Max Pro User Manual The font was changed to Casual1, with a height of 1.250 inches and a slant of 19 degrees. The top and center lines are left justified and the bottom is center justified in order to produce a sloping look to the sign. The text was then centered on the plate by selecting Layout Blank Center.
Example Jobs 93 Once the file has been set up, select the Engrave Icon, open the Tool Options window and select Engravers Plastic(Engraving) from the Materials drop down menu. In the picture below, the Cut Toolbox shows that the Vacuum, Prox, Dry Run, and Spindle are all enabled. Since this is the second example job, sending a Dry Run job to the engraver is suggested. Select the Engrave Icon to send the file to the engraver.
Vision Max Pro User Manual NOTE - It is recommended to use the Vacuum Chip Removal System in this application. The design of the Vacuum Chip Removal System is to clear the debris away from the engraved material and prevent the chips from scratching the surface of the material during operation, and/or getting trapped between the nose cone and the material (when using the proximity sensor function) and causing the engraver to not engrave to the proper depth.
Example Jobs 4.1.3 95 Burnishing In this section, we will set up to engrave with a burnishing cutter. The figure below shows a spindle with a burnishing cutter and an optional EZ Rider burnishing adapter. Spindle with Burnishing Cutter and EZ Rider Burnishing Adapter Burnishing is different than standard rotary engraving mainly because the nose cone is not used to set the depth of cut. Burnishing does not actually cut deep into metals, rather it cuts the painted surface off of metals.
Vision Max Pro User Manual c) Lower the spindle with the Z down jog button until the cutter tip touches the engraving material, then continue moving the spindle down for another 0.030 - 0.050 inches (0.75 - 1.25 mm). This is called "pre-loading" the adapter. Pre-loading the EZ Rider Burnishing Adapter sets the pressure applied by the cutter on to the material. More or less pre-load can be used, depending on the material to be engraved.
Example Jobs 4.1.3.1 97 Example Job 3 - Burnishing In this example, another feature in the Vision Software will be introduced. We will create a Plate Object in order to create multiple items with different text engraved on a single 7.85 x 5.4 inch (199.4 x 137.2 mm) piece of coated brass (also known as black brass or trophy brass).
Vision Max Pro User Manual Adjust the number of plates to 1, leave spacing at 0.000 inches, width and height to 2.500 and 1.25 inches, set the left margin to 0.175 inches and the top margin to 0.200 inches as shown, then click on Apply. Note that the page margins on the toolbar are located such that the top field is for the top margin, the left field is the left margin, etc. The screen should then appear as below. Select the Text Compose Icon.
Example Jobs 99 Click in the middle of the Plate Object. Enter any text in the format you wish to use. In this example, two lines of text are entered as variables (it does not matter what you type. The text entered is only for formatting and will be replaced with the text imported from the .txt file).
Vision Max Pro User Manual Each line of text can be independently set for font and size. Highlight the text to be changed, then from the font list on the top toolbar, choose the font to be used for the selected text and double click on the font name. If the size or other parameters need to be revised, use the toolbar fields to modify the font style. Please note that in this example, the Width Compression for the text was adjusted.
Example Jobs 101 Change the settings to Always compress or expand text to fit width, Method: Width compress/expand, and Apply to: Each Line Individually. Deselect Word Wrap, then select OK. For a detailed description of all the font modifications possible, refer to the Vision software help or user manual. Once changes have been made, deselect text mode by clicking in any open area of the screen, away from the plate object.
Vision Max Pro User Manual In this example, a text file was created in order to copy and paste the variables into the Vision software. Highlight the text and select copy from the edit menu (or right click and select copy). Note that in this example, the two variables are entered as subsequent lines in the text file and that there may be difficulties when importing from other file formats. A simple text file created in Windows Notepad is suggested.
Example Jobs 103 Click in the center of the plate. After clicking in the center of the plate, all fields are merged and multiple plate objects will be created based on the number of text variables selected.
Vision Max Pro User Manual Also, if there are more variables than can be fit into one plate in the Vision software, multiple plates (or pages) are automatically generated for individual output to the engraver. The lower right corner of the Vision software screen allows the user to view the individual pages. During the Engrave operation, the user will select the page to be sent to the engraver.
Example Jobs In this example, the plate object lines were engraved.
4.1.4 Vision Max Pro User Manual Profile Cutting In this section, we will set up to engrave with a standard engraving cutter and cut completely through engraver's plastic with a cutter/beveler. The cutter/beveler is used to create a contrast on the edge of the cut material. The figure below shows the spindle with a rotary cutter/beveler.
Example Jobs 107 Holding Down Material Secure the material on the t-slot table. It is best to use Multi Mat to hold the material in place, but keep in mind that since we are cutting completely through, there will likely be cut marks into the Multi Mat when the job is complete. A better procedure is to use a piece of sacrificial material on top of the Multi Mat. DO NOT place the material to be cut directly on the t-slot table.
Vision Max Pro User Manual 4.1.4.1 Example Job 4 - Profile Cutting In this example job, engravers plastic will be set up to engrave several name badges, then the badges will be cut out. 1/16th inch standard engravers plastic is used. Two different tools will be used - one to engrave, and one to cut/bevel the edges. The Vacuum Chip Removal System is highly recommended for this application and is shown in this example. First, the plate size will be adjusted to a 10 x 8 inch size.
Example Jobs 109 A Clip Art image will be added to the badge. The image is GENE0038.CDL from the Vision software clip art in the General folder (installed as C:\Vision Express 9\ClipArt\GENERAL. If you are using Vision Expert or Vision Pro, the folder name will reflect your particular version). To import the clip art, simply browse the folder in Windows Explorer and drag the file to the engraving area on the plate within the Vision software.
Vision Max Pro User Manual Select Frame mode. Next, we will re-size the text area and type in some text (it does not matter what text is entered here. It is just entered to create the text object). To re-size the text frame, click and hold with the left mouse button on the black edge of the text frame and drag the frame to the appropriate size. then, Two more text fields are entered in the same manner, re-sized, and fonts are changed.
Example Jobs 111 At this point, we need to change the two fixed text fields to graphics, so that when we import the text file for multiple badges, the correct text is replaced. Select the two text fields shown and from the toolbar, select Arrange Text To Graphics. HINT - to select more than one object, click on the first object, hold down the Shift Key, then click on additional objects.
Vision Max Pro User Manual The screen should appear as below after pasting the names into the plate. Lastly, before we send the file to the engraver, we will separate the graphics into two different colors, one for engraving and one for cutting. This is necessary so that two files can be sent to the engraver independently and a cutting tool change can be performed after engraving.
Example Jobs 113 Note that is there is more than one page of names, each page of the file will need to have the plate frame color changed. After changing the plate frame color. If you try to send this file to the engraver at this point (by clicking on the Engrave icon), a warning screen may appear as below.
Vision Max Pro User Manual In order to engrave by color, from the toolbar menu select Engrave Engraving Defaults (Note that the Cut Order Warning screen refers to the "Plotting Defaults", but the menu item is "Engraving Defaults"), then make sure Engrave by Color checkbox is selected, then Apply and Close. In order to send the engrave file to the engraver, select the Engrave icon from the left toolbar, at which time the Filter by Color window will appear.
Example Jobs 115 After clicking on Select, the Vision software window will show only the color being sent to the engraver, in this case, black. Make sure that Engravers Plastic(Engraving) is the material selected, and all options are turned on in the Cut Toolbox, including Dry Run for this example file. Select the Engrave icon from the Cut Toolbox to send the file to the engraver. If there are multiple pages, the Page Selection screen will appear for you to choose which page(s) to send to the engraver.
Vision Max Pro User Manual After selecting OK, the engraving file is sent to the machine. Place the material on the table and make sure the engraver is set up as in Rotary Engraving section before running the file. Use the proper cutting tool for the engraving application. Note that the nose cone for the vacuum chip removal system has been installed in this picture. After pressing Start and finishing the job,the engraved portion of the file should appear as shown.
Example Jobs 117 Cutting After sending the engrave file to the machine, the Filter by Color window will re-appear, signaling that the software is ready for you to send another file to the engraver. Since we need to change the material setting, select Stop Cutting. To change to the material setting for cutting, select Engrave from the top toolbar menu, then Tool Options. Select Engravers Plastic(Cutting) from the Material drop down list, then select OK.
Vision Max Pro User Manual Select the Engrave icon from the left side toolbar, then select the color for cutting in the Filter Layer drop down box in the Filter by Color window (select Red for this example), then select Engrave from the Cut Toolbox. The screen will show only objects in the color selected in the Filter by Color window. The page selection screen will re-appear, for this example, choose Current Page and select OK. The file will be sent to the engraver.
Example Jobs 119 Note - The Filter by Color screen will once again appear. Since we have no further colors to send to the engraver, select Stop Cutting.
4.1.5 Vision Max Pro User Manual Reverse Engraving/Color Filling In this example, a reverse engraved sign will be created from reverse engraver's plastic. The techniques used with this application are: text layout and positioning, importing clipart, drawing simple graphics, adding fills, mirroring the graphics for reverse engraving and color filling. The basic setup is similar to that performed in the Rotary Engraving section in Level 1 Job Examples. 4.1.5.
Example Jobs 121 To make this job setup a little easier, we will add guidelines to the plate. Right click outsize the plate area to show the Edit Guides window. Then select the vertical guides as shown. Enter 0.25 in the X entry field, then click on Add. Type in 5.75 in the X entry field, then click on Add, then click on OK. The plate are should now show the two guides you just added.
Vision Max Pro User Manual We now import clipart to add style to the sign. To import the file, select File Import from the top menu bar. This will open the Import File window. The file we are importing is BORD0117 and is located in the C:\Vision Express 9\ClipArt\BORDER folder. Select the file, then click on Import. Click inside the plate area to finish importing the file. Change the size to 1.5 inches wide by 0.651 high and change the position to 3.00 inches X and 1.
Example Jobs 123 To add a rectangle that will separate the sign, select the Shape Tools icon from the left toolbar, then select the Rectangle tool. Draw a rectangle 5.5 inches wide x 0.05 inches high and position it to 3.00 inches X and 1.90 inches Y, as shown below. Enter the text shown with the Frame Text tool. The font is Albert-B, 0.500 inches high.
Vision Max Pro User Manual Using the position entry fields on the top toolbar, which will only show if you exit text mode after entering the text, then select the text as shown, change the position to 3.00 inches X and 2.5 inches Y. In a later step, the Y position will be changed slightly once all the text has been entered. Add the additional text as shown. Each text is entered separately. (Monday - Thursday is one line, 8:00 - 5:30 is another line, etc.
Example Jobs 125 Align each line of text. The spacing between text lines was equalized by moving each line of text with the up or down arrow keys on the computer's keyboard. Since we are engraving the back side of the plastic, we need to mirror all objects about the center of the plate. Select all objects and click on the Horizontal Mirror icon on the top toolbar.
Vision Max Pro User Manual The plate should now appear as below. Next, since we are going to use a Hatch Fill to engrave the inside of all of the characters and clipart on screen, we first make sure all objects have the same outline color. Select all objects, then click on the Black color swatch on the bottom toolbar (shown below) with the left, then the right mouse buttons. This should be done any time clipart is imported.
Example Jobs 127 Once the color of all objects is the same, select only the clipart, then select Arrange Break Path, then select Arrange Make Path. This resets the fill path so that when we use the Hatch Fill tool, the correct parts of our clipart object will be filled. Hatch Fills For Vision Express, select the Stroke and Fill Tools (or ) icon from the left toolbar, and click on the Hatch Fill (or Fill tool) tool. The top menu bar will change to the Hatch Fill toolbar in Vision Express only.
Vision Max Pro User Manual For Vision Expert or Pro, select the Tool Path Tools, then select the Fill icon. The Fill window will appear. Select the .015 Engraver as the Tool. Set the Depth to 0.015 inches (or whatever the cap layer thickness is for the material you're using). The Color can be any one you choose, in this case, Red was chosen. For this graphic, the Gap was set to -0.005 inches to increase detail slightly.
Example Jobs 129 The Engrave Parameters window will appear. Generally, the number of passes will depend on the desired total depth, cutting tool used and material. In this example, a single pass will be used. A rule of thumb is to not engrave any individual pass deeper than the cutting tool tip diameter - although this varies with each tool type. To make sure only one pass is run, select the "down" arrow next to the Passes field until the number of passes equals 1. Select OK to close this window.
Vision Max Pro User Manual When the engraving is complete. Brush of any excess plastic chips from the engraved areas and color fill these areas with an acrylic based paint. It is recommended to mask the edges of the piece before painting. In this example, two colors were used to fill the engraved areas.
Example Jobs 4.2 131 Level 2 Job Examples - Using the Vise The Adjustable Pen Fixture is used in this example job. If you do not have this fixture, please contact technical support at Vision - 602-439-0700. 4.2.1 Example Job 6 - Engraving Pens In this example job, a pen will be engraved using the adjustable pen fixture. Remove the T-slot table by removing the 4 screws as shown and lifting the table off of the rotary vise.
Vision Max Pro User Manual Slide the adjustable pen fixture on top of the pins. Install the 4 supplied hold down screws.
Example Jobs 133 Install the pen so that the non-adjustable part of the fixture is securing the pen cap, then slide the adjustable portion of the fixture toward the pen barrel and turn the adjustment screws to hold the center the pen in the fixture and hold the pen in place. Secure the slides with the adjustment locking screws, then lock the vise with the vise locking screws.
Vision Max Pro User Manual Press the Set Home button on the Pendant to set the center of the engraved area as the 0,0 (Home) position. Using calipers, measure the height and width of the area you wish to engrave. As a general rule, the maximum engraving height on a round object should be roughly 1/2 the object's diameter.
Example Jobs 135 In the Vision software, set the height and width you measured as the Plate Size. Enter the text or graphics within the plate area. In this example, a name was entered using the Frame Text Compose tool, in order to center the text within the plate area.
Vision Max Pro User Manual Select the Engrave icon from the left toolbar. Select the Device as Vise Rotated S4.
Example Jobs 137 Select Metals - Diamond Drag in the Tool Setup window. To verify that the graphics are located properly, turn the Dry Run ON in the Cut Toolbox and send the job to the machine. Start the job and check to make sure the graphics you are engraving are positioned properly with the Red Dot Laser Pointer. Adjust either the machine's Home Position or the position of the graphics within the Plate Area to correct the positioning.
4.3 Vision Max Pro User Manual Level 3 Job Examples - Using the Rotary Axis These last 3 example jobs use the Rotary Axis on the Max Pro Engraver. The T-Slot Table will need to be removed. Refer to Level 1 Jobs - Using the T-Slot Table for removal instructions. Several different types of tools are used to hold items in the rotary vise. These include; cones, flat surfaces, chucks and related pins.
Example Jobs 139 Install the appropriate cones or holding chucks for the item being engraved. The drive side of the rotary axis is on the left. This is the side where the cones or chucks are installed. A flat fixture is commonly used for the base of flat items and is installed on the free floating (right) side of the rotary fixture. Note that the cross pin slides into the V grooves as shown. Make sure the locking screws are loose.
Vision Max Pro User Manual In this example, the item has a handle. The normal orientation for items with a handle it to place the graphics 90 degrees to the right of the handle, unless both sides are to be engraved. Using the Pendant, press the Rotary Axis Key and select 1, which enables the rotary axis and moves the spindle over the centerline of the rotary vise. Enter the diameter of the item using the numbers on the Pendant's key pad, then press Enter on the Pendant.
Example Jobs 141 To set up the job in the Vision software, first, select the Plate Size icon on the top toolbar. In this example, the Metals(Diamond Drag) Material setting was set here as well. Select the Rotary S4 as the Device and click on the Measure icon. The Measure Wizard window will appear and the machine's Red Dot Laser Pointer will turn on.
Vision Max Pro User Manual Move the laser pointer using the X and Y Move Keys on the Pendant to the lower right corner of the area to be engraved, then select Finish in the Measure Wizard window.
Example Jobs 143 The Pendant will now ask if the user wishes to outline the area defined by the Measure Wizard. Press Enter to have the red dot laser pointer outline the engraving area. The laser pointer will show the outline of the area and when finished, the Pendant will again ask to either outline the area or by pressing Exit, the Pendant will return to the main screen. The Plate Size dimensions will now correspond to the area you have defined on your item.
Vision Max Pro User Manual The graphic below was drawn in the Vision software. A Fill was added to highlight the Vision logo. The settings on the Hatch fill were: Tool - 0.030 Engraver (this was used to separate the fill lines farther than the Diamond Drag hatch fill pattern would normally space them), Depth of 0.005 inches and a Line Sweep pattern.
Example Jobs The finished graphic with the fill applied is shown below. The finished item.
4.3.2 Vision Max Pro User Manual Example Job 8 - Engraving Objects Using the Water Feed Mechanism On certain materials, such as glass, water can be used to lubricate and cool the glass during engraving and will assist in producing a smoother engraved surface. In this example a shot glass will be engraved using the water feed mechanism and a rotating diamond cutting tool with the burnishing adapter.
Example Jobs 147 Before installing the shot glass in the rotary vise, measure the diameter of the glass in the center of the area to be engraved. Also, using a marker, mark the upper left and lower right corners of the engraving area (this will be used in a following step). In this example, the diameter was 1.44 inches and the marks were put on the glass as shown.
Vision Max Pro User Manual Install the glass in the rotary vise. Since this item is slightly tapered, the vise will need to be tilted to achieve an engraving surface that is as close as possible to being level. Loosen the locking handle, then tilt the vise until the surface of the glass where the engraving will be is as level as possible and perpendicular to the spindle axis. Lock the handle to secure the vise.
Example Jobs 149 The Measure Wizard window will appear. Using the X and Y Move buttons on the Pendant, locate the red dot laser pointer over the mark on the glass locating the upper left corner of the engraving area. Then select Next.
Vision Max Pro User Manual Using the X and Y Move buttons on the Pendant, move the laser pointer over the lower right corner mark, then select Finish.
Example Jobs 151 The Plate Size window will reappear indicating the Width and Height of the engraving area that was measured. Select OK to close this window. The Pendant will now display Outline Material, Enter=Yes, Exit=No. If Enter is pressed on the Pendant, the red dot laser pointer will outline the area to be engraved and return to the same screen. Pressing exit on the Pendant will exit the screen and position the spindle to the center of the engraving area.
Vision Max Pro User Manual Using the Z Down button on the Pendant, lower the spindle until the cutter touches the item's surface. Move the spindle down further until the screw in the burnishing adapter is approximately 1/2 way between the top and bottom of the slot. NOTE: Some materials may require more or less pressure to engrave properly. Users should experiment on a sample of the item to be engraved to determine if more or less pressure is needed.
Example Jobs 153 Send the job to the machine using the settings for Glass(Engraving). Make sure that the Pump icon in the Cut Toolbox is turned ON and the Proximity Sensor is turned OFF. The Pump will turn on the water to the nose cone. In the picture below, the Dry Run is turned ON. Press the Start button on the Pendant to engrave the item.
4.3.3 Vision Max Pro User Manual Example Job 9 - Engraving Rings and Bracelets In this example job, a ring will be engraved on both the inside and the outside to illustrate the differences in how the machine is set up for each location. To begin, install the clamping chuck to the left (drive) side of the rotary vise. Align the set screws with the detents in the drive shaft, slide the chuck on the drive shaft, then tighten the 3 set screws.
Example Jobs 155 Before installing the item in the chuck, measure the inside diameter and check the ring size with the supplied ring size gauge (if engraving on the inside of the item), also measure the width of the item. If engraving on the outside of the item, measure the outside diameter and the width of the item. From the chart included below, determine the ring size closest to the outside diameter measured. NOTE: If the item has an inside diameter of less than 0.
Vision Max Pro User Manual Install the item to be engraved with the pins on the inside if the outside will be engraved, or on the outside of the item if the inside will be engraved. Turn the adjustment collar to tighten the jaws of the chuck against the item. The item must be held in place firmly. Be careful to not over-tighten the chuck, as this may distort or damage more delicate items.
Example Jobs 157 Install the diamond drag ring adapter tool so that approximately 1 1/2 inches of the shaft extends above the hold down bracket, then tighten the hold down screw firmly by hand. Turn the machine's power on, press Go To Home and then press the Rotary key on the Pendant. Press 2 using the numeric keys on the Pendant and enter the diameter measured in the prior step using the numeric keys. Press the Enter key on the Pendant to finish setting the machine into Ring Mode.
Vision Max Pro User Manual Inside Ring Engraving At this time, make sure the ring is NOT directly below the diamond drag ring adapter tool. If it is, use the adjustment wheel on the right side of the rotary vise to move the ring to the left of the tool tip. If the ring has a decorated area, use the Y Move keys on the Pendant to rotate the ring to that the decoration is to the side of the tool tip (move the decoration to the 3 or 9 O'clock positions).
Example Jobs 159 In the Vision software, open a new file and select Engrave, then Engraving Defaults from the top menu bar. Select the Inside Ring S4 driver and enter the number recorded as the X Position from the step above into the Y Move field. DO NOT INCLUDE THE NEGATIVE SIGN. This number sets the distance the tool must move to the left of the machine's home position before engraving and allows the tool to drop down and move left into the middle of the ring before engraving.
Vision Max Pro User Manual The Text Placement window will appear. To place the text in the bottom of the ring (opposite the stone settings if they exist), adjust the FROM and TO positions starting with the number on the left side of the "clock" and ending with the number of the right of the "clock". As an example, to locate the text on the inside bottom of the ring, centered at 6 O'clock, the FROM and TO fields should be set as: FROM 10 TO 2, or FROM 8 TO 4, etc.
Example Jobs 161 The Text window will appear. Here, the Font, Font Height (as a percentage of the ring's width) and Edge Margins will be set and the text will be entered. One or two lines of text can be entered. Whether one or two lines of text are entered, they will automatically be centered on the ring. For this example, Aura1 was the Font chosen and the defaults of 50% Font Size and 10% Edge Margins were used on line 1.
Vision Max Pro User Manual Outside Ring Engraving If the ring has a decorated area, use the Y Move keys on the Pendant to rotate the ring so that the decoration is at the bottom of the chuck (the 6 o'clock position). This will locate the text on the bottom of the ring, opposite the decoration. Using the Z Move keys, lower the spindle until the tool tip is just above the top surface of the ring.
Example Jobs 163 In the Vision software, open a new file and select Engrave, then Engraving Defaults from the top menu bar. Select the Outside Ring S4 driver and make sure the Y Move field is set to 0.000. Select Apply and Close to save this setting. Select Engrave, then Ring Engrave from the top menu bar. The Ring Dimensions window will appear. Set the driver to Outside Ring S4, then enter the ring size and width measured in the prior step. In this example, the ring was a size 9.0 and the width was 0.
Vision Max Pro User Manual The Text Placement window will appear. To place the text in the bottom of the ring (opposite the stone settings if they exist), adjust the FROM and TO positions starting with the number on the left side of the "clock" and ending with the number of the right of the "clock". As an example, to locate the text on the inside bottom of the ring, centered at 6 O'clock, the FROM and TO fields should be set as: FROM 10 TO 2, or FROM 8 TO 4, etc.
Example Jobs 165 The Text window will appear. Here, the Font, Font Height (as a percentage of the ring's width) and Edge Margins will be set and the text will be entered. One or two lines of text can be entered. Whether one or two lines of text are entered, they will automatically be centered on the ring. For this example, Aura1 was the Font chosen and the defaults of 50% Font Size and 10% Edge Margins were used on line 1. Line 2 was not used in this example. Select Finish to complete the text setup.
5 Vision Max Pro User Manual Feeds and Speeds The best way to obtain cutting speeds and feeds is by contacting the tool or material manufacturer. Otherwise, determining the optimal cutting speed and feed rate for the project at hand requires some research and experience. Researching your cutter or material will ultimately yield a chip load or a SFPM (Surface Feet per Minute) value.
Feeds and Speeds 167 Hold down method – The more securely a product is held down the more aggressive the feed and speed rates can be. Depth of cut - Shallow cuts can be made with faster feed rates. Strength/Speed of Motor – The strength and speed of the motor will limit the materials that can be cut and what feed rates you can cut at. The optional engraving and routing motors will cover most all engraving/routing needs.
6 Vision Max Pro User Manual Maintenance How to Remove and Clean the Air Filter Weekly preventive maintenance should be performed to ensure reliable operation of the machine's controller. It is recommended that the input fan filter be removed weekly and cleaned to ensure proper cooling of the electronics. i. Remove the filter guard; this is easiest if you pull from a corner of the guard. ii.
Maintenance 169 Cleaning and Lubrication of the Motion System The linear bearings and leadscrews should be cleaned and lubricated periodically. Time periods between cleaning and lubrication will depend on the materials being processed and the amount of time per day the machine is used. The Z-Axis is exposed to more debris than the X and Y-Axis. Clean the ZAxis at least once a month and lubricate the linear bearing every 3 - 6 months when the machine is under moderate usage.
Vision Max Pro User Manual Inside the cover, the X and Y-axis Leadscrews and the X-Axis Linear Bearings are easily accessible. Clean the Linear Bearings by wiping them down with a clean cloth. The Leadscrews will likely have lubricant residue on them. Clean the Leadscrews by using a brush or a clean cloth to remove any large debris. The Y-Axis Linear Bearing can be accessed by moving the spindle forward (in the Y-Axis). The bearing is under a cover, but accessible from underneath the cover.
Maintenance 171 The Z-Axis Linear Bearing and Leadscrew are accessible by opening the spindle cover and should be cleaned with a clean cloth or a brush. Lubricate the Leadscrews by using a Teflon-free Silicone Spray Lubricant. A light coating is all that is necessary. Make sure components around the leadscrews are protected from over spray. HINT: Use a paper towel and tuck it behind the leadscrew to protect surrounding areas from over spray.
Vision Max Pro User Manual The Water Catch Tray and Rotary Vise Leadscrew should be cleaned often. Keep them clear of debris by wiping them down with a clean cloth. The leadscrew should be lubricated with a light coating of Teflon-Free Silicone Spray every month depending on usage. Using the Water Feed Mechanism will increase the need for cleaning and lubrication.
Maintenance 173 Draining and Refilling the Water Feed System The water in this system should be drained and refilled approximately every 6 months. To drain the system, place a bucket under the water level indicator and rotate the indicator counter-clockwise. The fitting should rotate fairly easily. Do not force the fitting to rotate, although using an open end wrench and light pressure may be necessary.
Vision Max Pro User Manual Replacing the Drive Belt The drive belt will need replacement periodically, depending on usage. To remove the drive belt, lower the spindle and roll the front edge of the drive belt over the lip of the spindle pulley. Remove the old belt and place the new belt on the motor pulley as shown.
Maintenance 175 Stretch the belt and rotate the spindle pulley as shown to allow it to roll over the pulley lip. Do not stretch the belt completely over the pulley. Doing so may cause the belt to stretch beyond its limits and the belt may not apply sufficient tension to drive the spindle.
7 Vision Max Pro User Manual Optional Accessories These accessories are available for purchase directly from Vision, or you local distributor, as well as through www.visionengravers.com. If you have any questions about these accessories, please contact Vision or your distributor for advice for choosing the best accessories for your applications. Vision can also help if you have a need for special fixtures, or modifications to our standard accessories. Please call us for details. 7.
Optional Accessories © 2014 Vision Engraving Systems 177
7.2 Vision Max Pro User Manual Hold Down Clamps Wedge Clamps Simply slide the clamp onto the T-slot table surface and position it over the edge of the engraving stock. The downward clamping force eliminates bowing. This clamp can be used with material up to 1/4” thick. Push Down Clamps This double-sided clamp secures items from the edge. It is ideal for heavy-duty items that are being cut, contoured or engraved.
Optional Accessories 179 Edge Clamps This clamp is designed to secure engraving materials from the top surface and avoids bowing in most applications. This clamp will hold material thicknesses of .020, .032, .062, and .125 by rotating the clamp and tightening a thumbscrew. Corner Clamps This clamp is designed to hold down square or rectangular plates. By lining up the “V” cut-out of the clamp with the corner of the plate, the engraver is allowed maximum engraving space.
7.3 Vision Max Pro User Manual Fixtures Universal Pin Fixtures Available for the Versa Vise, T-slot table, and Self-Centering Vise. Also usable with other computerized engravers and Pantographs. These fixtures enable engraving on uniquely shaped items such as pens, lighters, knives, keychains, and more. Universal Clamping Bars w/Medallion Holder These clamping bars hold 1 to 3 round objects at a time. Engrave multiple notary seals, paperweights, and a variety of other circular items.
Optional Accessories 181 Seal Fixture The Seal Fixture enables engraving on notary seals, medallions, coasters, paperweights, dog tags, and other round objects. Usable with the Quick-Lock or Versa Vise. Adjustable Pen Fixture Enables engraving on most pens and cylindrical items that vary in diameter from end to end. Available for most computerized engravers and Pantographs. It is also usable with the Versa Vise and SelfCentering Vise.
Vision Max Pro User Manual Pen & Medallion Fixture This is a double-sided fixture that, when turned in one direction, accommodates a pen, and when turned in the other direction, accommodates a medallion, seal, or other circular item. With a space for the “eye” of the medallion, this fixture is usable with the Versa Vise or Quick-Lock Vise.
Optional Accessories 7.4 183 Clamping Vises Quick Lock Vise The Quick-Lock Vise is specifically designed for T-slot table users. The “cam” type locking device allows for quick changing of parts. This vise is supplied with a removable front clamping plate which allows for the holding of thicker items. Self-Centering Deep Vise This self-centering vise allows for easy setup of odd-shaped items up to 3 1/4” deep.
