Installing In-Sight® 5000 Series Vision Sensors Copyright, Trademarks, Patents The software described in this document is furnished under license, and may be used or copied only in accordance with the terms of such license and with the inclusion of the copyright notice shown on this page. The software, this document, nor any copies thereof may be provided to or otherwise made available to anyone other than the licensee.
Regulations/Comformity Regulations/Comformity Declaration of Conformity Manufacturer: Cognex Corporation One Vision Drive Natick, MA 01760 USA Declares this -marked Machine Vision System Product Product Number: In-Sight 5000: P/N 800-5840-4; P/N 800-5840-4R (RoHS Compliant) In-Sight 5100/5110: P/N 800-5870-1; P/N 800-5870-1R (RoHS Compliant) In-Sight 5400/5410: P/N 800-5855-1; P/N 800-5855-1R (RoHS Compliant) In-Sight 5400S/5410S: P/N 800-5855-3; P/N 800-5855-3R (RoHS Compliant) In-Sight 5400C: P/N 80
Installing In-Sight® 5000 Series Vision Sensors Declaration of Conformity Manufacturer: Cognex Corporation One Vision Drive Natick, MA 01760 USA Declares this -marked Machine Vision System Product Product Number: In-Sight 5400R/5410R: P/N 800-5829-1; P/N 800-5829-1R (RoHS Compliant) Complies With: 89/336/EEC Electromagnetic Compatibility Directive Compliance Standards EN 61000-6-4:2001 Class A EN 61000-3-2:2000 + A2:2005 EN 61000-3-3:1995 + A1:2001 EN 61000-6-2:2001 European Representative: Cogne
Regulations/Comformity Declaration of Conformity Manufacturer: Cognex Corporation One Vision Drive Natick, MA 01760 USA Declares this -marked Machine Vision System Product Product Number: In-Sight 5403/5413: P/N 800-5830-4; P/N 800-5830-4R (RoHS Compliant) In-Sight 5403S: P/N 800-5830-6; P/N 800-5830-6R (RoHS Compliant) Complies With: 89/336/EEC Electromagnetic Compatibility Directive Compliance Standards EN 61000-6-3:2001 + A11:2004 Class B EN 61000-3-2:2000 + A2:2005 EN 61000-3-3:1995 +A1:2001 E
Installing In-Sight® 5000 Series Vision Sensors Precautions Observe these precautions when installing In-Sight 5000 series vision sensors to reduce the risk of injury or equipment damage: • In-Sight 5000 series vision sensors are intended to be supplied by a Listed, Direct Plug-In Power Unit with a minimum output rated 24VDC, 500mA and marked Class 2, Limited Power Source (LPS). Any other voltage creates a risk of fire or shock and can damage the In-Sight components.
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Installing In-Sight® 5000 Series Vision Sensors Table of Contents 1 Introduction 1.1 1.2 1.3 1.4 In-Sight 5000 Series Vision Sensors Overview................................................................ 1 In-Sight Support ............................................................................................................... 1 In-Sight 5000 Series Standard Components.................................................................... 2 In-Sight 5000 Series Configurations ........................
Table of Contents 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 In-Sight 5403S, 5400CS and 5400S Sensor Dimensions ................................... 48 In-Sight 5400R Sensor Dimensions .................................................................... 49 In-Sight Remote Head Camera Dimensions ....................................................... 50 In-Sight Remote Head Camera Enclosure Dimensions ...................................... 51 In-Sight Remote Head Camera Mount Dimensions ..................................
Installing In-Sight® 5000 Series Vision Sensors List of Figures Figure 1-1: Standalone Sensor Configuration ......................................................................... 4 Figure 1-2: Standalone Configuration with Ethernet Switch/Router ....................................... 5 Figure 1-3: Factory Floor Network Installation......................................................................... 6 Figure 2-1: Local Area Connection Properties Dialog .......................................
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Installing In-Sight® 5000 Series Vision Sensors List of Tables Table 1-1: In-Sight 5000 Series Sensor Standard Components ............................................ 2 Table 1-2: In-Sight 5000 Series Standard Components Descriptions.................................... 3 Table 3-1: In-Sight 5000 Series Vision Sensor Connectors and Indicators ......................... 11 Table 5-1: Standard Sensor Specifications ..........................................................................
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1 Introduction In This Section… 1.1 1.2 1.3 1.4 1.1 In-Sight 5000 Series Vision Sensors Overview ........................ 1 In-Sight Support ........................................................................ 1 In-Sight 5000 Series Standard Components............................. 2 In-Sight 5000 Series Configurations .........................................
Introduction 1.3 In-Sight 5000 Series Standard Components In-Sight 5000 series vision sensors are shipped with the components listed in Table 1-1; component descriptions are given in Table 1-2.
Installing In-Sight® 5000 Series Vision Sensors Table 1-2: In-Sight 5000 Series Standard Components Descriptions Component Description Vision Sensor Provides image acquisition, vision processing, job storage, serial and Ethernet connectivity and discrete I/O. Lens Cover Kit (includes lens cover and O-Ring) Provides environmental protection for the lens. Thread Guard Protects the In-Sight sensor lens cover threads when lens cover is not used. Remove the Thread Guard prior to installing the Lens Cover.
Introduction 1.4.1 Standalone Network A standalone In-Sight network configuration includes a connection between an In-Sight vision sensor and a PC. In this configuration, the In-Sight network is isolated from the factory network. The most basic In-Sight network features a sensor connected directly to a PC running In-Sight Explorer software.
Installing In-Sight® 5000 Series Vision Sensors 1.4.2 Configurations Using Switches/Routers An In-Sight network may be extended to include multiple In-Sight sensors by using a network router or Ethernet switch. The only limit on the size of this type of network is the number of routers or switches connected and the number of connections they provide. The standalone In-Sight network shown in Figure 1-2 includes two sensors and a PC running In-Sight Explorer, connected by a switch/router.
Introduction 1.4.3 Adding an In-Sight Network to the Factory Network Multiple In-Sight Networks may be connected to the larger, factory network, combining to create an In-Sight network of virtually unlimited size. Connecting an In-Sight network to the factory network allows real-time production data to be accessed remotely from any PC workstation with network access.
2 Setting Up the PC In This Section... 2.1 2.2 2.1 Installing the In-Sight Software on a Windows PC.................... 7 Configuring the PC’s Network Settings (Non-DHCP) ............... 8 Installing the In-Sight Software on a Windows PC In-Sight 5000 series vision sensors are configured, and their operation monitored, remotely from a networked PC running In-Sight Explorer using mouse and keyboard input.
Setting Up the PC Verify the In-Sight Software Installation: 1. Verify the In-Sight Explorer software installation by opening the Start menu and clicking All Programs > Cognex > In-Sight > In-Sight Explorer 3.x.x > In-Sight Explorer 3.x.x. 2. Verify the In-Sight Explorer® Help file installation by opening the Start menu and clicking All Programs > Cognex > In-Sight > In-Sight Explorer 3.x.x > In-Sight Explorer 3.x.x Help. From the Cognex program group, select In-Sight Explorer 3.x.
Installing In-Sight® 5000 Series Vision Sensors 4. Right-click the Local Area Connections icon and click Properties to open the Local Area Connection Properties dialog (Figure 2-1). Figure 2-1: Local Area Connection Properties Dialog 5. Select the General tab. 6. Enable the checkbox next to Internet Protocol (TCP/IP). 7. Highlight Internet Protocol (TCP/IP) and click Properties to open the Internet Protocol (TCP/IP) Properties dialog.
Setting Up the PC 8. Click the "Use the following IP address" radio button (Figure 2-2). The IP Address, Subnet Mask, Default Gateway, Preferred DNS server and Alternate DNS server fields, which are grayed-out, become active. Figure 2-2: Select Network Protocol Dialog 9. Enter an appropriate IP address. 10. Enter an appropriate Subnet Mask. The Subnet Mask defines which part of the system’s IP Address refers to the network and which part refers to the host.
3 Installing the Sensor In This Section... 3.1 3.2 3.3 3.4 3.1 Connecting the In-Sight 5000 Series Vision Sensor ............... 11 Connecting the Model 1350 Breakout Module........................ 15 Connecting the Model 1460 I/O Expansion Module................ 17 Connecting the Model 1450 I/O Expansion Module................ 20 Connecting the In-Sight 5000 Series Vision Sensor This section describes the connection of the In-Sight 5000 series sensor to its standard and optional components.
Installing the Sensor 3.1.1 Connecting the In-Sight 5000 Series Components Install the Lens Installing a lens allows you to see the sensor acquire live video images. The exact lens focal length needed depends on the working distance and the field of view required for your machine vision application. In-Sight 5000 Series Sensor (does not apply to the remote head sensors): 1. Attach a C-Mount lens to the sensor (Figure 3-1). Figure 3-1: Install the Lens In-Sight Remote Head Sensor: 1.
Installing In-Sight® 5000 Series Vision Sensors 3. NOTE: Attach the male M12 camera cable connector to the In-Sight sensor’s CAM0 connector (Figure 3-2). The In-Sight sensor’s standard components do not include a Camera cable; it must be purchased separately. Figure 3-2: CAM0 Connection ! CAUTION: Remove power from the sensor before connecting or disconnecting the remote head camera. "Hot plugging" the remote head camera can damage the In-Sight sensor and/or remote head camera.
Installing the Sensor Connecting the Network and Breakout Cables NOTE: The In-Sight sensor standard components do not include a Breakout cable or Network cable; these cables must be purchased separately. The sensor has an ENET connector and 24VDC connector. The ENET connection provides the Ethernet connection for network communications. The 24VDC connection supplies connections for the 24VDC power source, I/O, acquisition trigger, and serial communications. 1.
Installing In-Sight® 5000 Series Vision Sensors 3. NOTE: Verify that the 24VDC supply is not receiving power, then connect the power supply to the Breakout cable (Figure 3-4). Attach the Breakout cable to the 24VDC connector on the sensor. Unused bare wires can be clipped short or tied back using a tie made from non-conductive material. Keep all bare wires separated from the +24VDC (White/Green) wire. Figure 3-4: Power Connections ! CAUTION: Never connect voltages other than 24VDC.
Installing the Sensor 3.2 Connecting the Model 1350 Breakout Module The optional Model 1350 Breakout Module (P/N 800-5743-1/800-5743-1R) is a convenient method to connect the sensor’s power, serial communications and I/O lines. Figure 3-5: Breakout Module Connections To Connect a Model 1350 Breakout Module to the In-Sight Sensor: 1. Verify the 24VDC power supply being used is switched off. 2.
Installing In-Sight® 5000 Series Vision Sensors 3.3 Connecting the Model 1460 I/O Expansion Module Like the 1350 Breakout Module and the Model 1450 I/O Expansion Module, the optional Model 1460 I/O Expansion Module (P/N 800-5815-1) provides convenient access to the sensor’s power, serial communications and discrete I/O lines.
Installing the Sensor 3. Optionally, connect the DB9 male connector of an RS-232 serial cable to the corresponding DB9 female connector on the Expansion Module (Figure 3-7). 4. Plug the I/O Module Cable’s DB15 male connector into the corresponding female connector on the Expansion Module. NOTE: The I/O Module’s standard components do not include an I/O module cable; it must be purchased separately. Figure 3-7: Connecting the I/O Cable and Serial Cable 5.
Installing In-Sight® 5000 Series Vision Sensors 7. ! Restore power to the 24VDC supply. The green power LED on the sensor and the +24V LED on the Expansion Module indicate that the sensor is receiving power. CAUTION: Never connect the 1460 I/O Expansion Module to a power source other than 24VDC. Any other voltage creates a risk of fire or shock and can damage the hardware. Do not connect the 24VDC source to any terminals other than the 2 pin 24VDC power connector.
Installing the Sensor 3.4 Connecting the Model 1450 I/O Expansion Module Like the 1350 Breakout Module and the Model 1460 I/O Expansion Module, the optional Model 1450 I/O Expansion Module (P/N 800-5758-1/800-5758-1R) provides convenient access to the sensor’s power, serial communications and discrete I/O lines.
Installing In-Sight® 5000 Series Vision Sensors 5. NOTE: Plug the M12 connector of the I/O Module Cable into the sensor’s 24VDC connector. The I/O Module’s standard components do not include an I/O module cable; it must be purchased separately. 6. Plug wire leads from a 24VDC supply for the +24V power and ground into the 2 pin terminal plug labeled “Power Input” on the Expansion Module. 7. Restore power to the 24VDC supply.
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4 Configuring the Sensor In This Section… 4.1 4.4 4.6 4.1 Adding the In-Sight 5000 Series Sensor to a Network ........... 23 Logging On to the Sensor ....................................................... 29 Sensor Network Settings ........................................................ 30 Adding the In-Sight 5000 Series Sensor to a Network The sensor is ready to be installed as a network host once it has power and is physically connected to the network.
Configuring the Sensor 4.3 Installing to a Non-DHCP Network Using the In-Sight Connection Manager To install an In-Sight 5000 series sensor on a network that does not provide a DHCP server, use the In-Sight Connection Manager to configure the sensor’s network settings. This installation may also require changes to network settings in Microsoft Windows (See section 2.2, page 8). 1. Ensure that the sensor is connected to the network and has power. 2.
Installing In-Sight® 5000 Series Vision Sensors 5. You may need to supply administrative credentials (User Name and Password) for at least one In-Sight sensor on your network in order to proceed (Figure 4-2). 6. Click Next.
Configuring the Sensor 7. In the left-hand text box, enter the MAC address for the sensor you would like to configure, then click Add (Figure 4-3). Repeat these two steps for any additional sensors you would like to configure. Alternately, you can simply cycle power on any sensors you would like to configure, and the In-Sight Connection Manager will automatically add the corresponding MAC address to the list after the sensors reboot. 8. Click Next.
Installing In-Sight® 5000 Series Vision Sensors 9. In the Set Network Configuration dialog (Figure 4-4), select the first option, “Use The Following Network Settings For All Sensors”. Figure 4-4: Set Network Configuration Dialog 10. Enter values for the Subnet Mask; these settings will be applied to every sensor. The Subnet Mask specifies which parts of the sensor's IP address are the same for all hosts on the local network and which are unique to each host.
Configuring the Sensor 13. For each sensor in the table (Figure 4-5), enter a unique IP address in the New IP column. Optionally, you can type in meaningful names for each sensor under the New Name column. 14. Click Next. Figure 4-5: Set New In-Sight Vision Sensor Information Dialog 15. Click Configure.
Installing In-Sight® 5000 Series Vision Sensors 16. For every sensor in the table, disconnect the power for five seconds and reconnect it. The status text will change once the new network settings have been confirmed. 17. Once all sensors have been configured, click Finish. 4.4 Logging On to the Sensor After the sensor has been added to the network, log on to the sensor to verify the installation and to configure additional network settings.
Configuring the Sensor 4.6 Sensor Network Settings You may need to change the sensor’s network settings when installing to a non-DHCP network where a Default Gateway, DNS Server and Domain name are used, or when moving the sensor from one network to another. 1. Open In-Sight Explorer and log on to the sensor. 2. On the Sensor menu, click Network Settings to open the Network Settings dialog (Figure 4-7).
Installing In-Sight® 5000 Series Vision Sensors • Default Gateway: Specifies the IP address of the gateway host, if available on the network. The gateway host is responsible for sending and receiving data between hosts on different networks. • DNS Server: Specifies the IP address of the host on the network providing DNS resolution, if available. • Domain Name: Specifies the network Domain for the host network.
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5 Specifications In This Section… 5.1 5.2 5.3 5.1 General Specifications ............................................................ 33 I/O Specs ................................................................................ 40 Dimensional Drawings ............................................................ 47 General Specifications The following sections list general specifications for the In-Sight 5000 series sensors.
Specifications 5.1.1 Standard Vision Sensor Specifications Table 5-1: Standard Sensor Specifications Specification In-Sight 5000 In-Sight 5100 In-Sight 5401 In-Sight 5400C In-Sight 5403 In-Sight 5400 Performance Class Minimum Firmware Requirement In-Sight version 2.80.01 PR1 Memory Job/Program 32MB non-volatile flash memory; unlimited storage via remote network device. Image Processing 32MB Sensor 1/4-inch CCD 1/3-inch CCD Optical Properties 4.5mm diagonal, 5.6 x 5.6µ m sq.
Installing In-Sight® 5000 Series Vision Sensors Table 5-1: Standard Sensor Specifications (Continued) Specification Mechanical In-Sight 5000 In-Sight 5100 In-Sight 5401 In-Sight 5400C In-Sight 5403 Material Die-cast aluminum housing. Finish Clear Chromate/Painted. Mounting Eight M4 threaded mounting holes (four front and four back). Dimensions 83.5mm (3.29in) x 124.4mm (4.90in) x 61.4mm (2.42in) with Lens Cover installed. In-Sight 5400 41.4mm (1.63in) x 124.4mm (4.90in) x 61.4mm (2.
Specifications 5.1.2 Stainless Steel Vision Sensor Specifications Table 5-2: Stainless Steel Sensor Specifications Specification In-Sight 5400CS In-Sight 5403S In-Sight 5400S Performance Class Minimum Firmware Requirement In-Sight version 2.80.01 PR1 Memory Job/Program 32MB non-volatile flash memory; unlimited storage via remote network device. Image Processing 64MB Sensor 1/3-inch CCD 1/1.8-inch CCD 1/3-inch CCD Optical Properties 6mm diagonal, 7.4 x 7.4µ m sq. pixels 8.923mm diagonal, 4.
Installing In-Sight® 5000 Series Vision Sensors Table 5-2: Stainless Steel Sensor Specifications (Continued) Specification Communications Network Serial Power Mechanical In-Sight 5400CS In-Sight 5403S In-Sight 5400S 1 Ethernet port, 10/100 BaseT, TCP/IP protocol. Supports DHCP (factory default) or static IP address. RS-232C (4800 to 115,200 baud rates; 1200 to 115,200 baud rates when connected to a 1450/ 1460 I/O Expansion Module). 24VDC ±10%, 350mA maximum. 24VDC ±10%, 500mA maximum.
Specifications 5.1.3 Remote Head Vision Sensor Specifications Table 5-3: In-Sight 5400R Sensor Specifications Specification In-Sight 5400R Minimum Firmware Requirement In-Sight version 3.2.0 Memory Job/Program 32MB non-volatile flash memory; unlimited storage via remote network device. Image Processing 64MB Trigger 1 opto-isolated, acquisition trigger input. I/O Remote software commands via Ethernet and RS-232.
Installing In-Sight® 5000 Series Vision Sensors Table 5-4: Remote Head Camera Specifications Specification Image Remote Head Camera Sensor 1/3-inch CCD Optical Properties 6mm diagonal, 7.4 x 7.4µ m sq. pixels. Resolution (pixels) 640 x 480 Electronic Shutter Speed 25µ s to 1000ms (except value selected must be in increments of 50µ s i.e., 25µ s, 75µ s, 125µ s, etc.). Acquisition Rapid reset, progressive scan (supports partial scan), full-frame integration. 256 gray levels (8 bits/pixel).
Specifications 5.2 I/O Specs Cable and connector specifications and connection examples for the Acquisition Trigger input and the high-speed outputs are provided in the following sections. 5.2.1 Acquisition Trigger Input Table 5-6: Acquisition Trigger Input Specifications Specification Description Voltage ON 20 to 28V (24V nominal) OFF 0 to 3V (12V nominal threshold) Current ON 2.0 to 2.
Installing In-Sight® 5000 Series Vision Sensors 5.2.2 High-Speed Outputs In-Sight 5000 series vision sensors feature two built-in, high-speed outputs. Table 5-7: High-Speed Output Specifications Specification Description Voltage 28V maximum through external load. Current 200mA maximum sink current. OFF state leakage current 200µA maximum. External load resistance 120 Ohms to 10K Ohms.
Specifications Example 2 To connect to an NPN-compatible PLC input, connect Output 0 or Output 1 directly to the PLC input. When enabled, the output pulls down the PLC input to 0V. Figure 5-3: High-Speed Output Connection Example 2 Example 3 High-Speed outputs can also be used with a PNP-compatible PLC input if a pull-up resistor (for example, 2.2k 0.5W) is connected from the output to +24V. In this case, the resistor supplies 24V to the PLC input.
Installing In-Sight® 5000 Series Vision Sensors 5.2.3 24VDC Breakout Connector and Cable Specifications The 24VDC Breakout connector provides access to power, serial communications, trigger and high-speed outputs. The Breakout cable is not terminated (Table 5-8).
Specifications 5.2.4 I/O Module Cable The I/O Module cable (Table 5-9) is used with the optional 1460 I/O Expansion Module, 1450 I/O Expansion Module and 1350 I/O Breakout Module. The I/O Module cable connects the sensor directly to the applicable I/O module via the DB15 connector. When the 1460 I/O Expansion Module, 1450 I/O Expansion Module or 1350 Breakout Module is used, all power and communication lines used by the sensor are connected using the I/O Module cable.
Installing In-Sight® 5000 Series Vision Sensors 5.2.5 Network Cable Specifications The Network cable is used to connect the sensor to other network devices. The Network cable can be connected to a single device or provide connections to multiple devices via a network switch or router. NOTE: The wiring for this cable follows standard industrial Ethernet M12 specifications. This varies from the 568B standard.
Specifications 5.2.6 Camera Cable Specifications The Camera cable connects the remote head camera to the 5400R sensor. The Camera cable provides power and communications to the camera.
Installing In-Sight® 5000 Series Vision Sensors 5.3 Dimensional Drawings 5.3.1 In-Sight 5000, 5100, 5400, 5401, 5400C and 5403 Sensor Dimensions NOTE: All dimensions are in mm (inches).
Specifications 5.3.2 In-Sight 5403S, 5400CS and 5400S Sensor Dimensions NOTE: All dimensions are in mm (inches).
Installing In-Sight® 5000 Series Vision Sensors 5.3.3 In-Sight 5400R Sensor Dimensions NOTE: All dimensions are in mm (inches).
Specifications 5.3.4 In-Sight Remote Head Camera Dimensions NOTE: All dimensions are in mm (inches).
Installing In-Sight® 5000 Series Vision Sensors 5.3.5 In-Sight Remote Head Camera Enclosure Dimensions NOTE: All dimensions are in mm (inches).
Specifications 5.3.6 In-Sight Remote Head Camera Mount Dimensions The remote head mounting bracket dimensions are illustrated below. Refer to Appendix B for installation instructions. NOTE: All dimensions are in mm (inches).
Appendix A A.1 Configuring the In-Sight Sensor’s I/O Settings Before an I/O Expansion Module can be used, the In-Sight sensor’s settings must be configured to recognize the availability of the additional inputs and outputs, as well as the added serial hardware handshaking capability. The I/O Expansion Module may be configured using In-Sight Explorer. A.1.1 Configuring the I/O Expansion Module Using In-Sight Explorer 1. 2. 3.
Configuring the In-Sight Sensor’s I/O Settings Figure A-2: Discrete Output Settings Dialog When an existing .JOB file containing a WriteDiscrete function is loaded on a sensor to which the I/O Expansion Module has just been added, the Start Bit and Number of Bits parameters NOTE: in WriteDiscrete must be changed to reflect the new configuration of the I/O lines. For example, the physical output lines 0 and 1 become lines 8 and 9 (HSOUT 0 and HSOUT 1) when the I/O Expansion Module is enabled. 6.
Installing In-Sight® 5000 Series Vision Sensors A.1.2 Enabling Hardware Handshaking Using In-Sight Explorer 1. 1. 2. Physically connect the I/O Expansion Module to the sensor, as described in sections 3.3 and 3.4. Open In-Sight Explorer and log on to the sensor. From the Sensor menu (Figure A-3), select Serial Port Settings. Figure A-3: Accessing the Serial Port Settings 3. Select Hardware from the Handshake drop-down list (Figure A-4).
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Appendix B B.1 Installing the Remote Head Camera The remote head camera mount kit includes the hardware required to secure the remote head camera to a mounting surface. The Lens Tube (item 6) is included with the kit, but is not required for all applications. The Lens Tube is highly recommended for environments where vibration may be present. Figure B-1: Remote Head Camera Installation Diagram 1. Attach the remote head camera bracket (item 4) to the mounting surface (Figure 5-9). 2.
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Appendix C C.1 Cleaning/Maintenance C.1.1 Cleaning the Sensor To clean the outside of the sensor, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the sensor. NOTE: Do not attempt to clean In-Sight products with harsh or corrosive solvents, including Lye, methyl ethyl ketone (MEK) or gasoline. C.1.2 Cleaning the CCD Window To remove dust from the outside of the CCD window, use a pressurized air duster.
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