Start-up/Service Instructions for use by heating contractor Vitola 200 VB2 Series Oil-/Gas-Fired Boiler Heating input 83 to 300 MBH 24 to 88 kW VITOLA 200 IMPORTANT Read and save these instructions for future reference. 5167 405 v2.
Safety, Installation and Warranty Requirements Safety, Installation and Warranty Requirements Please ensure that this manual is read and understood before commencing installation. Failure to comply with the issues listed below and details printed in this manual can cause product/property damage, severe personal injury, and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information found in manual subsections).
Safety, Installation and Warranty Requirements Safety, Installation and Warranty Requirements (continued) Please ensure that this manual is read and understood before commencing installation. Failure to comply with the issues listed below and details printed in this manual can cause product/property damage, severe personal injury, and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information found in manual subsections).
Contents Page Safety Important Regulatory and Installation Requirements General Information About these Service Instructions .... 5 ........................................ 6 ....................................................................... 6 ........................................................................... 7 ........................................................................................
Safety Important Regulatory and Installation Requirements Instructing the system user The installer of the system is responsible to ensure the system operator/ultimate owner is made familiar with the system functioning, its activation, its shut-down, and the need for periodic service. Initial start-up Initial start-up must be performed by a qualified heating contractor; values and calibrations specified in the burner test sheet are to be verified at this time.
General Information About these Service Instructions Take note of all symbols and notations intended to draw attention to potential hazards or important product information. These include ”WARNING”, ”CAUTION”, and ”IMPORTANT”. See below. WARNING Indicates an imminently hazardous situation which, if not avoided, could result in death, serious injury or substantial product/property damage.
Start-up and Service Initial Start-up See Operating Instructions, Service Instructions of Power Burner and Boiler Control 1. Ensure combustion and ventilation air openings of boiler room are open and that chimney and all flue pipes are connected, sealed and unobstructed inside. Verify that all requirements in the Combustion Air Supply section of the boiler Installation Instructions are met. 2. Ensure proper operation of expansion tank (see Maintenance/Service manual). 3.
Start-up and Service Service 1. Shut down heating system 1. Ensure main power supply to equipment, the heating system, and all external controls has been deactivated. Take precautions in both instances to avoid accidental activation. 2. Close main gas or oil supply valve near burner (and near oil tank if applicable). WARNING Always keep the manual fuel supply valve shut off if the burner is shut down for an extended period of time. 2.
Start-up and Service Service (continued) 3. Clean chimney, flue pipe and heat exchanger 1. Check flue pipe condition, chimney connection, and chimney itself, both inside and outside, for rust, deterioration, blockage, or leakage. Repair or replace as necessary. 2. Ensure combustion and ventilation air openings of boiler room are open and unobstructed. 3. Remove combustion chamber insert and clean. 4. Clean heat exchanger surfaces with the cleaning brush and using a vacuum cleaner. 4.
Start-up and Service Service (continued) 5. Close combustion chamber door 1. Push in combustion chamber insert as far as it will go. Handle must be at bottom. IMPORTANT The combustion chamber insert has a lip at the back. Push combustion chamber insert into combustion chamber so that lip slides into matching notch at the back of the combustion chamber. Failure to do so will damage door refractory when door is closed. 2. Close combustion chamber door and tighten four bolts in a cross-wise fashion. 3.
Start-up and Service Service (continued) 8. Ensure proper operation of automatic fill valve and expansion tank; also ensure proper system water pressure IMPORTANT Check fill pressure when system is cold. Ensure proper operation of automatic fill valve and expansion tank. If a non-diaphragm expansion tank is used, ensure the correct water level is present (expansion tank should be 2/3 full). The usual water fill pressure is between 10 and 15 psi with the system cold.
Start-up and Service Service (continued) 11. Ensure that an adequate combustion air supply exists in the boiler room Ensure fresh air intake of boiler room is open. This opening must never be blocked or partially covered. 12. Ensure functionality of the barometric draft regulator of the burner During operation of the burner, the barometric installed in the vent system must move freely. 13.
Additional Information Parts List Ordering Replacement Parts: Please provide boiler Model and Serial Number from rating plate when ordering replacement parts. Order replacement components from your Viessmann distributor. 008 Pressure vessel insulation blanket 009 2-Channel strain relief 010 8-Channel strain relief 011 Cover 015 Mounting bracket, rear 016 Mounting bracket, front 017 Edgemolding cover Boiler control, see separate Parts List Rating plate 5167 405 v2.
Additional Information Parts List (continued) Parts List 012 Combustion chamber door 013 Packing seal 014 Combustion chamber door refractory 032 Observation port cover 033 Rope seal 034 Door pin 018 Combustion chamber refractory 019 Flue gas collector (order 027 Sealant) 020 Combustion chamber insert 021 Boiler shell 025 Cleaning brush handle 036 Cleaning brush head Not illustrated 026 Insulation accessories 027 Flue outlet sealant 028 Spray paint, vitosilver 029 Touch-up pen, vitosilver 030 Installatio
Additional Information 5167 405 v2.
Additional Information Start-up Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service on: by: on: by: Before each heating season begins, have the following service and maintenance done by a licensed, professional heating contractor: Printed on environmentally friendly (recycled and recyclable) paper.
