Assembly and Installation Instructions KRT 100 to KRT 540 5726 794 10/2008 Please keep safe!
© by KÖB Holzfeuerungen GmbH Flotzbachstraße 33 A-6922 Wolfurt All rights reserved, including photomechanical reproduction and storage in electronic media.
1 General Information 1 1.1 1.2 State of the art Documented information 1 1 2 Important Instructions 1 2.1 2.2 2.3 Safety instructions Permits by public authorities Standards and regulations 1 1 1 3 The structural Surroundings for the Furnace 2 3.1 3.2 Heating room requirements The chimney connection 2 2 4 Transport and Installation 2 5 Water System Installation 3 5.1 5.2 5.3 5.
Germany: German Federal Emissions Control Act "Small-scale Furnace Systems Act, 1st BImSchV", dated 1997-03-14 1 General Information Köb solid-fuel furnaces may only be set up and commissioned by specialists. This will rule out any incorrect assembly or commissioning. These instructions have thus been reduced to important technical data, references to regulations, technical rules and other regulations. Switzerland: Air-pollution Control Act, LRV, dated 16 Dec 1985, incl.
3 The structural Surroundings for the Furnace The connection to the chimney should be made such that it rises at an angle from 30°-45°. The exhaust line, incl. the lead-in into the chimney, should be executed so as to be gas-tight. The national building regulations existing in this connection must always be complied with. 3.
5 Water System Installation 6 Electrical Installation Customers must ensure that there is a supply of water independent of the electricity supply. This (redundant) design ensures that in case of a power failure, the boiler will be reliably cooled by the thermal run-off safety valve. 6.1 Positioning the control module and control cabinet The control module should be mounted by the installing electrical installation company at a spot easily accessible for operation.
Fire Protection The fire protection regulations for wood heating systems differ from country to country. This extinguishing system must always be equipped with a 25-l extinguishing water tank with a float-type switch and an adjustable Danfoss extinguisher valve. The regulations applicable to the respective location of installation must always be complied with. According to TRVB 118, the tank for the SLE must be equipped with a level monitoring system.
7.2.3 Rotary valve If remnant wood is moved into fuel storage spaces with fans, then, in order to reduce pressure applied, at least one rotary valve is necessary to reduce pressure between the fuel storage unit and the furnace. The rotary valve is suited to reduce pressure and at the same time is considered according to TRVB 118 (test certificate BV 2979/89) as a suitable safeguard against back-burn. 8 Commissioning Max. overpressure allowed in fuel storage unit: +500 Pa Max.
8.3 Inspection of the installation 8.4 Commissioning and handover Before the commissioning, the future operating organisation along with the installing companies (heating engineer & electrician) are obliged to inspect the installation for the following points: A competent contact person from the operating organisation's side must be present for the commissioning and handover. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
Spec Sheet PYROT Rotation Heating System Installation, closed system 6960-1 2007-08-13_E The dimensioning of the collector lines must be carried out by the installing heating engineer! a) Note: KÖB Holzfeuerungen GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@kob.
Spec Sheet 6960-2 PYROT Rotation Heating System Installation, closed system - - 2007-08-13_E To reliably prevent boiler corrosion caused by condensation of exhaust gases, the boiler return flow temperature must not under any circumstances be below 65°C. A boiler circuit pump with a boiler mixer should be provided according to the diagram for this purpose.
Spec Sheet PYROT Rotation Heating System Installation, open system 6960-3 2007-08-13_E The dimensioning of the collector lines must be carried out by the installing heating engineer! a) Note: KÖB Holzfeuerungen GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@kob.
Spec Sheet 6960-4 PYROT Rotation Heating System Installation, open system 2007-08-13_E To reliably prevent boiler corrosion caused by condensation of exhaust gases, the boiler return flow temperature must not under any circumstances be below 65°C. A boiler circuit pump with a boiler mixer should be provided according to the diagram for this purpose. The boiler circuit should be designed such that the temperature difference between the forward flow and the return flow is equal to or less than 15°C.
Spec Sheet 4550-1 Fire-extinguishing Systems K-SLE & K-SLV Installation 2007-08-13_E a) Fire-extinguishing System for Burner Slide-in Module, Art. No. K-SLE Note: Pyromat-DYN has an extra charge with Art. No. K-SLE (see Spec Sheet 4500) With Pyrot and Pyrtec this is included in the burner article. N25 level monitoring system • extinguisher water container 25 l • Line from container to the ½" valve (short as possible) Valve adjustment, Danfoss AVTA 15 50-90°C 3, equivalent to approx.
Spec Sheet PYROT Rotation Heating System Boiler Plant 6010-1 2007-08-13_E Description: The PYROT Rotation Heating System (patent no: EP 0 905 442 B1) was developed for automatic incineration of all dry to moist wood fuels (remnant wood, pellets and forest woodchips to max. W35-40). The PYROT Rotation Heating System is characterised by high efficiencies and perfect incineration at all load levels.
6010-2 Spec Sheet PYROT Rotation Heating System Boiler Plant Technical specs: Trade name Item No: Performance data Rated heat output QN 1) Continuous output QD 2) Minimum heat output Qmin Efficiency in operation to be performed 3) Maximum water content 4) Size of the chips Exhaust gas figures Mass flow rate QN; W5; O2 6%; Volume flow QN; W5; O2 6%; 150°C Mass flow rate QW35; W35; O2 8%; Volume flow QW35; W35; O2 8%; 150°C 5) Average exhaust gas temperature at QN 5) Average exhaust gas temperature at Qmin
Spec Sheet PYROT Rotation Heating System Boiler Plant 6010-3 2007-08-13_E Dimensional drawing: Front (boiler door) recirculated flue gas Boiler bearing surface 1.) Draught controller in the exhaust pipe: included in scope of supply Position: as close as possible to the chimney Bottom with heat-resistant design: extra 2.
Spec Sheet PYROT Rotation Heating System Boiler Plant Connections/dimensions: PYRTEC [Item-Nr.
Spec Sheet PYROT Rotation Heating System Exhaust Gas Deduster 6110-1 2007-08-13_E Description: Exhaust gas de-duster 90 litres [Item no. KRT-E…-1] The exhaust gas deduster is for minimising dust emissions and is executed as a multi-cyclone with an axial function. The deduster is completely insulated, attractively encased and provided with three lids for cleaning. The crude gas space is cleaned via the cleaning lid on the side.
Spec Sheet PYROT Rotation Heating System Exhaust Gas Deduster 6110-2 2007-08-13_E Dimensions and data: EXHAUST FAN continuously rotatable - choice of top or side - Connection not used as cleaning lid for clean gas chamber CLEANING LID crude gas chamber DE-DUSTER (Axial cyclone) ASH STATION To the chimney Recirculated flue gas to the boiler Positioning of de-duster: left or right are possible Ash station: Positioning is possible in 4 x 90° (extraction, ash container) Exhaust gas de-duster PYROT K
Spec Sheet 6120-1 PYROT Rotation Heating System De-ashing & Cleaning Systems 2007-08-13_E Description: De-ashing in Ash Bin 240 litres [Item No. KRT-A2-S] De-ashing in Ash Skip, 800 litres [Item No. KRT-A8-S] Complete auger de-ashing from the ash chamber for the fire block into an externally situated movable galvanised ash bin (standard 240 litres). A light barrier control system keeps the level of the ashes constantly over the auger.
Spec Sheet 6120-2 PYROT Rotation Heating System De-ashing & Cleaning Systems 2007-08-13_E Description: De-ashing in Base Container [Item No. KRT-ES-100-S] De-ashing in Base Container [Item No. KRT-ES-150-S] De-ashing in Base Container [Item No. KRT-ES-220-S] De-ashing in Base Container [Item No. KRT-ES-300-S] De-ashing in Base Container [Item No. KRT-ES-400-S] De-ashing in Base Container [Item No.
Spec Sheet 6120-3 PYROT Rotation Heating System De-ashing & Cleaning Systems 2007-08-13_E Description: Pneumatic Cleaning System [Item No. KRT-W100-S] Pneumatic Cleaning System [Item No. KRT-W150-S] Pneumatic Cleaning System [Item No. KRT-W220-S] Pneumatic Cleaning System [Item No. KRT-W300-S] Pneumatic Cleaning System [Item No. KRT-W400-S] Pneumatic Cleaning System [Item No. KRT-W540-S] The complete pipe-type heat exchanger is cleaned by periodic impulses of compressed air when in operation.
Spec Sheet PYROT Rotation Heating System PYROT - Ecotronic 6800-1 2007-08-13_E PYROT - Ecotronic [Item No: ECO-300] PYROT - Ecotronic [Item No: ECO-540] A microprocessor control system for the complete PYROT Boiler Plant, incl. control of the systems for the fuel loading necessary for the articles listed separately. The heat output of the furnace adjusts to the heat consumption in modulating fashion.
Spec Sheet PYROT Rotation Heating System PYROT - Ecotronic 6800-2 2007-08-13_E - One KTY sensor with dipping shell, 1/2 " x 280 mm (B28.
Spec Sheet PYROT Rotation Heating System PYROT - Ecotronic 6800-3 2007-08-13_E Triggering System for external drive [Art. No. ECO-A10] Function: Starttec motor starter for optimised connection of an external conveyor drive or rotary valve without reversal. A CAN bus is used to directly connect the motors to the gentle start-up system via the Ecotronic. Temperature-monitored and protected against overloading. Its electronic circuit breakers are wear-free, even at high switching frequencies.
Spec Sheet PYROT Ecotronic Control System Output Management System 6810-1 2007-08-13_E Note: The control system components below are reserved for the PYROT Single-unit System. With the PYROT Double-unit System, these functions are included in the Mastercontrol. Accumulator Management System 3 Sensors [Item No: ECO-KSF3] Function: With a heat exchanger used, the modulating output operation by the PYROT Rotation Heating System is optimised. In addition, short-term heat requirement peaks are covered.
Spec Sheet PYROT Rotation Firing System Mastercontrol 6850-1 2007-08-13_E Mastercontrol [Art. No. ECO-M1] Mastercontrol improves the overall generation of heat by two biomass boilers (PYROT double-unit system), incl. the control of a bivalent boiler (oil-fired boiler, gas-fired boiler or electric boiler) as a redundant unit and/or as a peak-load boiler.
Spec Sheet 6850-2 PYROT Rotation Firing System Mastercontrol 2007-08-13_E Extensions available for the Mastercontrol (article ECO-M1) at an extra charge: Designation Prompt for additional heat generator Prompt for additional heat generator Output signals, 0-10V and control equipment Malfunction indication by modem (wire) Export operational data and control equipment Touch Screen Fuel Conveyance System Article ECO-KP0 ECO-KP1 ECO-KLS Text 4030 4030 6810 Dimensions Use Integration system for electric b
Spec Sheet 4000-1 ECOTRONIC Heating Control Unit Equipping 2007-08-13_E Controllers possible in the Ecotronic for PYROMAT-ECO, PYROMAT-DYN and PYROT Type of controller Controllers for additional heat generators Controllers for room heating units Controllers for domestic water Controllers for solar systems Pushbuttons Number of controllers Number of sensors ECO-KE ECO-KG ECO-KP0 ECO-KP1 ECO-KP2 1 1 1 1 1 1 1 2 2 2 1 1 1 4030 4030 4030 4030 4030 ECO-KSF5 - 1 2 6800 ECO-H ECO-N ECO-F ECO-L
Spec Sheet ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 4020-1 2008-02-01_E Control Module with Extended Control System [Art. No. ECO-BM-00] The ECOTRONIC is a decentralised microprocessor system in which various modules are connected to a data transmission line (CAN-bus). A limited number of controllers (2-3 units) can be integrated in the control module costeffectively.
Spec Sheet ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 4020-2 2008-02-01_E Example of how to connect the CAN-BUS cables for the PYROMAT-DYN: Version 1: Control module in the heating room Operating module PC Control Module 1 KÖB > + < > OK - > F1 F2 F3 F4 F5 F6 F7 F8 Only one control module possible Visualization with PC – for extra cost, please refer to Data Sheet 4090 Boiler module on the PYROMAT-DYN Version 2: Decentral control module (e.g.
Spec Sheet ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 4020-3 2008-02-01_E Example of how to connect the CAN-BUS cables for the PYROT: Operating module PC Control Module 1 KÖB > + < > OK - > F1 F2 F3 F4 F5 F6 Control Module 2 F7 F8 Control cabinet PYROT Control Module 1-3 possible Visualization with PC – for extra cost, please refer to Data Sheet 4090 KÖB Holzfeuerungen GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel.
Spec Sheet ECOTRONIC Heat Control Unit Additional Heat Generators 4030-1 2007-08-13_E Controller for Heat Generator, single [Art. No. ECO-KE] Immediately after heat is taken from the accumulator to cover a heat requirement (standalone operation), an additional heat generator is automatically connected. The accumulator can only be loaded using the PYROMAT. When it is put into operation, the additional heat generator disconnects, and the closed shut-off valve prevents it from being flowed through.
Spec Sheet ECOTRONIC Heat Control Unit Additional Heat Generators 4030-2 2007-08-13_E Parallel heat generator control [Art.-No.: ECO-KP0] The additional heat generator designed as a hydraulic switch supplies heat to the storage unit either separately or in conjunction with the biomass boiler. It is controlled in such a way that the additional heat generator covers the required peak and the biomass boiler covers the basic requirements taking account of the biomass boiler’s delayed response.
Spec Sheet 4040-1 ECOTRONIC Heat Control Unit Heat Consumer 2007-08-13_E Controller for Room Heating Units [Art. No. ECO-H] A weather-guided heating control system with a digital timer for lowerable operation according to daily or weekly schedules, with pump control system, frost-protection function, ECOcircuit and limited flow temperature. Includes: Pushbutton for heating Controller output for pump (1) and mixing valve (2) Flow sensor QAD 21, uninstalled Controller for Annex Buildings [Art. No.
Spec Sheet ECOTRONIC Heat Control Unit Heat Consumer 4040-2 2007-08-13_E Controller for Air Handling Unit Group [Art. No. ECO-L] The burner storage system supplies the air heaters with maximum flow temperature. The fans are switched by switches or controllers provided by the customer. The flow rate for the heating water is controlled by the return flow temperature and so adjusted to the heat output of the air heater (quantity control).
Spec Sheet 4050-1 ECOTRONIC Heating Control Unit Solar Energy 2007-08-13_E Controller for Solar Domestic Water Heater [Art. No. ECO-S1] For use in simple solar facilities as a single control circuit for heating the domestic water in a solar domestic water heater (Art. No: WSS-...). The ECO-S1 controller is a supplementary module for the ECO-B1(2) Controller for Domestic Water Heaters.
Spec Sheet 4050-2 ECOTRONIC Heating Control Unit Solar Energy 2007-08-13_E I T III II WW CW 1 IV 4 T T 2 T 3 CW heat consumer M M M M T B28.1 accumulator T M 2 accumulator 1 B28.3 T PYROMAT-ECO T B28.2 T M1 example 2 accumulators in series I. solar collector II. solar station with solar pump III. thermostatic water mixer IV. plate heat exchanger 1. 2. 3. 4.
Spec Sheet ECOTRONIC Heating Control Unit Visualisation & Remote Maintenance 4090-1 2007-08-13_E Visualisation of Pyromat Internally [ECO-VIM] Visualisation of Pyrot Internally [ECO-VIR] All the data is conducted to the PC by a data transmission line (max. 30 m) to the PC via the serial interface RS 232 on the control module.
1/1 Arrangement of the electrical wiring on the Pyrot (Recommendation for the electrician; not included in the scope of delivery) 2005-10-06_E Screw cable channel (metal design) onto the foot plate on top of boiler with minimum distance of 10 mm. Lines arranged in metal pipe with minimum distance of 150 mm to the base. Use support with cable routing for light barrier. No support on base. Fasten cable channel (metal design) on casing with minimum distance of 20 mm.
Spec Sheet Installation Services 1120/b-1 2007-08-13_E Installation (one fitter with helper provided by the customer) [Art. No. IMO-1] Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited.
Spec Sheet Installation Services 1120/b-2 2007-08-13_E Installation (two KÖB fitters) [Art. No. IMO-2] Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited. Also included is the installation of all the switches, probes and sensors supplied (exceptions: weather sensors and heat consumers).
Spec Sheet Wood Fuels Minimum Requirements / Information 1010/d-1 2007-08-13_E A prerequisite for approval is the express permission for such by the public authority responsible. For claims to the warranty according to Section 11 of our General Terms and Conditions of Delivery, wood fuels have to meet the following conditions.
Spec Sheet Wood Fuels Minimum Requirements / Information 1010/d-2 2007-08-13_E 4.2) Chips not from the forest; origin as per 3.2, 3.3, 3.4; briquettes, origin as per 3.3 Size essentially as per ÖNORM M 7133 G50, additionally, however: - Fraction of one-offs max. 5% with cross-section of max. 5 cm² up to a length of max. 16 cm - Frayed surface by chopping tools (shredders) or slow-running choppers - Briquettes, diameter max.
Data sheet General Terms of Delivery 1000-1 2007-09-21_E 1) Liability on Orders of Confirmation, Altering and Cancelling Orders 1.1) If no other agreement exists, the confirmation of order determines the contents and the time of delivery. If the technical specifications of individual parts delivered are not restated in the confirmation of order, then the technical specifications stipulated in the last bid are valid. 1.
Data sheet General Terms of Delivery 1000-2 2007-09-21_E note. His failing to do so, validates the shipment of the items delivered. 9.2) A complaint outside of the terms voids the supplier's warranty. 9.3)Should the buyer desire a handover inspection, he has to have a written agreement to that end and all additional cost is to his account.
EC-Declaration of Conformity The PYROT rotary heating system (burners for solid fuels) The models: Pyrot 100, Pyrot 150, Pyrot 220, Pyrot 300, Pyrot 400, Pyrot 540 were developed, constructed and manufactured solely by KÖB Holzfeuerungen GmbH Flotzbachstraße 33 A-6922 Wolfurt The PYROT rotary heating systems with solid fuel automatic feeder systems meet the requirements of the following guidelines: 98/37/EC Machine guidelines 73/23/EWG Low voltage guidelines 89/336/EWG EMC guidelines Applied standar
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KÖB Holzfeuerungen GmbH Flotzbachstrasse 33 A-6922 Wolfurt Tel +43 55 74 / 67 70-0 Fax +43 55 74 / 65 7 07 office@kob.cc, www.koeb-holzfeuerungen.com Subject to technical changes! Viessmann Group www.viessmann.
