KRT 150 to KRT 540 Wood Fired Boiler Maximum output: 150 to 540 kW / 512 to 1843 MBH Minimum output: 45 to 140 kW / 154 to 478 MBH Assembly and Installation Instructions IMPORTANT KÖB IS A PART OF THE VIESSMANN GROUP.
Safety, Installation and Warranty Requirements Please ensure that’ these instructions are read and understood before commencing installation. Failure to comply with the instructions listed be low and detail sprinted in t hi s manual can cause product / property / damage, severe personal injury’, and / or loss of life. Ensure all requirements be low are understood and fulfilled (including detailed information found in manual subsections).
Safety, Installation and Warranty Requirements Fiberglass wool and ceramic fiber Materials The state of California has listed the airborne fibers of these materials as a possible cancer hazard through inhalation. When handling these materials, special care must be applied. Suppliers of ceramic fiber products recommend the following first aid measures: - Respiratory tract (nose and throat) irritation If respiratory tract irritation develops, move the person to a dust free location.
Contents 1 General Information 6 1.1 1.2 State of the art Documented information 6 6 2 Codes 6 2.1 2.2 2.3 Mechanical room Working on the equipment Technical literature 6 6 6 3 The structural Surroundings for the Furnace 7 3.1 3.2 Heating room requirements The chimney connection 7 7 4 Transport and Installation 7 5 Water System Installation 8 5.1 5.2 5.3 5.
9 Spec Sheets 6960-1, 2, 3 4550-1, 3 6010-1, 2, 3, 4 6110-1, 2 6120-1, 2, 3 6800-1, 2, 3 6810-1 6850-1, 2 4000-1 4020-1, 2, 3 4030-1, 2 4040-1, 2 4050-1, 2 4090-1 Supplement 1120-1, 2 1010-1, 2 1000-1, 2 PYROT rotary combustion chamber boiler, Installation of Closed System Extinguishing System, Installation PYROT Rotation Heating System, Boiler Plant PYROT Rotation Heating System, Exhaust Gas Deduster PYROT Rotation Heating System, De-ashing & Cleaning Systems PYROT Rotation Heating System, Ecotronic Contr
1 General Information Viessmann solid-fuel boiler may only be set up and commissioned by specialists. This will rule out any incorrect assembly or commissioning. These instructions have thus been reduced to important technical data, references to regulations, technical rules and other regulations. Steel wood fired hot water heating boiler. For operation with modulating boiler water temperatures in closed and open loop forced circulation hot water heating systems.
3 The structural Surroundings for the Boiler The national building regulations existing in this connection must always be complied with. 3.1 Heating room requirements A separate, dry heating room must always be provided for the PYROT. No combustible materials may be stored in the heating room. The heating boiler may only be set up on a fire- and temperature-resistant floor. No temperaturesensitive pipes or lines may be installed in the floor below the heating boiler.
5 Water System Installation Customers must ensure that there is a supply of water independent of the electricity supply. This (redundant) design ensures that in case of a power failure, the boiler will be reliably cooled by the thermal run-off safety valve. 5.1 Safety Equipment The safety equipment for the heating installation must be carried out by the heating contractor authorised to do so. See Spec Sheet 5960 as an example.
6 Electrical Installation 6.1 Positioning the control module and control cabinet 7.1.1 Preventing overfilling of the fire box A level monitor must be installed to prevent overfilling of the firebox. The PYRTEC Grate Firing System has a light barrier to monitor the embers. 7.1.2 Preventing burn-back Electrical company at a place easily accessible for operation should mount the control module.
and regulations) these being separate items for the scope of delivery ordered from Viessmann according to the descriptions below. We always recommend installing a rotary valve as per section 7.2.3 for the PYROT Rotation Heating System. In addition to being a safeguard against burn-back, this will also prevent any penetration by air leaking in via the feed auger. 7.2.
8.3 Inspection of the installation Before the commissioning, the future operating organisation along with the installing companies (heating contractor & electrician) are obliged to inspect the installation for the following points: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Exhaust gas port connected to the exhaust gas line on the chimney. Chimney completely installed with clear cross section all the way through. Safety valve installed on the boiler and/or boiler forward flow.
Notes 12
Spec Sheet Pyrot Rotation Heating System Installation, closed system vIESmAnn 6960-1
vIESmAnn Spec Sheet Pyrot Rotation Heating System Installation, closed system 6960-2 a) Note: - To reliably prevent boiler corrosion caused by condensation of flue gases, the boiler return flow temperature must not under any circumstances be below 150°F/65°C. A boiler circuit pump with a boiler mixer should be provided according to the diagram for this purpose.
Spec Sheet Pyrot Rotation Heating System Installation, closed system Mixing valves: North America boiler model KRT150 220 300 400 540 diameter 3-way mixing valve Viessmann part no. mixing valve actuator Viessmann part no.
Spec Sheet Fire- extinguishing Systems K-SLE & K-SLV Installation vIESmAnn 4550-1 a) Fire-extinguishing System for Burner Slide-in Module, Art. No. K-SLE Note: Pyromat-DYN has an extra charge with Art. No. K-SLE (see Spec Sheet 4500) With Pyrot and Pyrtec this is included in the burner article. Fig. 1: K-SLE on feed auger b) Fire-extinguishing System for Material Feed Facility, Art. No. K-SLV For Köb scope of delivery, refer to Spec Sheet 4500 Fig. 2: K-SLV on conveyor auger Fig.
Spec Sheet Fire- extinguishing Systems K-SLE & K-SLV Installation vIESmAnn 4550-2
Spec Sheet Fire- extinguishing Systems K-SLE & K-SLV Installation vIESmAnn 4550-3
vIESmAnn Spec Sheet Pyrot Rotation Heating System Boiler plant 6010-1 Description: The PYROT Rotation Heating System (patent no: EP 0 905 442 B1) was developed for automatic incineration of all dry to moist wood fuels (remnant wood, pellets and forest woodchips to max. W35-40). The PYROT Rotation Heating System is characterized by high efficiencies and perfect incineration at all load levels.
vIESmAnn Spec Sheet Pyrot Rotation Heating System Boiler Plant 6010-2 Technical specs: PYROT Rotation Heating system Trade name Item No: Performance data Related heat output QN MBH / [kW] Continuous output 1) QD MBH / [kW] Minimum heat output2) Qmin MBH / [kW] Efficiency in operation to be performed [%] Maximum water content 3) [%] Size of the chips 4) Exhaust gas figures Mass flow rate QN; W5; O2 6% [lb/s] [g/s] Volume flow QN; W5; O2 6%; 150ºC [ft³/s][ m³/s] Mass flow rate QW35; W35; O2 8%; [g/s] Vol
Spec Sheet Pyrot Rotation Heating System Boiler Plant vIESmAnn 6010-3
vIESmAnn Spec Sheet Pyrot Rotation Heating System Boiler Plant 6010-4 Connections / dimensions: Ptrtec [Item-Nr.
Spec Sheet Pyrot Rotation Heating System Exhaust Flue gas De duster vIESmAnn 6110-1 Description: Exhaust gas de-duster 90 liters [24 USG], [Item no. KRT-E…-1] The exhaust gas de-duster is for minimizing dust emissions and is executed as a multi-cyclone with an axial function. The De-duster is completely insulated, attractively encased and provided with three lids for cleaning. The crude gas space is cleaned via the cleaning lid on the side.
Spec Sheet Pyrot Rotation Heating System Exhaust flue gas De duster vIESmAnn 6110-2 Dimensions and data: Exhaust flue gas de-duster PYROT [ITEM NO] KPR-E150-1 A [in] / [mm] 7.9 / 200 a [in] / [mm] 59.8 / 1521 c [in] / [mm] 59.7 / 1518 j [in] / [mm] 92 / 2338 k [in] / [mm] 33.5 / 850 l [in] / [mm] 35.3 / 898 m [in] / [mm] 23.2 / 590 n [in] / [mm] 18.3 / 465 o [in] / [mm] 21.5 / 545 r [in] / [mm] 36.2 / 820 s [in] / [mm] 11 / 280 t [in] / [mm] 66.
Spec Sheet Pyrot Rotation Heating System De-ashing & Cleaning System vIESmAnn 6120-1 Description: De-ashing in Ash Bin 240 liters [63.5 USG], [Item No. KRT-A2-S] De-ashing in Ash Skip, 800 liters [211.3 USG], [Item No. KRT-A8-S] Complete auger de-ashing from the ash chamber for the fire block into an externally situated movable galvanized ashbin (standard 240 liters). A light barrier control system keeps the level of the ashes constantly over the auger.
Spec Sheet Pyrot Rotation Heating System De-ashing & Cleaning System vIESmAnn 6120-2 Description: De-ashing De-ashing De-ashing De-ashing De-ashing De-ashing in in in in in in Base Base Base Base Base Base Container Container Container Container Container Container [Item [Item [Item [Item [Item [Item No. No. No. No. No. No.
Spec Sheet Pyrot Rotation Heating System De-ashing & Cleaning System vIESmAnn 6120-3 Description: Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic Cleaning Cleaning Cleaning Cleaning Cleaning Cleaning System System System System System System [Item [Item [Item [Item [Item [Item No. No. No. No. No. No. KRT-W100-S] KRT-W150-S] KRT-W220-S] KRT-W300-S] KRT-W400-S] KRT-W540-S] The complete pipe-type heat exchanger is cleaned by periodic impulses of compressed air when in operation.
Spec Sheet Pyrot Rotation Heating System Pyrot - Vitocontrol vIESmAnn 6800-1 PYROT – Vitocontrol-C A microprocessor control system for the complete PYROT Boiler Plant, incl. control of the systems for the fuel loading necessary for the articles listed separately. The heat output of the furnace adjusts to the heat consumption in modulating fashion. A regulating circuit for an incineration optimizing system is superimposed on the output control circuit with a lambda sensor.
Spec Sheet Pyrot Rotation Heating System Pyrot - Vitocontrol vIESmAnn 6800-2 Extensions available for the PYROT Vitocontrol-C Control System (Article ECO-…) at an extra charge: PYROT Single-unit System: Designation Item No.
Spec Sheet Pyrot Rotation Heating System Pyrot - Vitocontrol vIESmAnn 6800-3 Triggering System for external drive [Art. No. ECO-A10] Function: Starttec motor starter for optimized connection of an external conveyor drive or rotary valve without reversal. A CAN bus is used to directly connect the motors to the gentle start-up system via the Ecotronic. Temperature-monitored and protected against overloading. Its electronic circuit breakers are wear-free, even at high switching frequencies.
Spec Sheet Pyrot Ecotronic Control System Output Management System vIESmAnn 6810-1 Note: The control system components below are reserved for the PYROT Single-unit System. With the PYROT Double-unit System, these functions are included in the Mastercontrol. Accumulator Management System 3 Sensors [Item No: ECO-KSF3] Function: With a heat exchanger used, the modulating output operation by the PYROT Rotation Heating System is optimized. In addition, short-term heat requirement peaks are covered.
Spec Sheet Pyrot Rotation Heating System Mastercontrol vIESmAnn 6850-1 Mastercontrol [Art. No. ECO-M1] Mastercontrol improves the overall generation of heat by two biomass boilers (PYROT double-unit system), incl. the control of a bivalent boiler (oil-fired boiler, gas-fired boiler or electric boiler) as a redundant unit and/or as a peak-load boiler.
vIESmAnn Spec Sheet Pyrot Rotation Heating System Mastercontrol 6850-2 Extensions available for the Mastercontrol (article ECO-M1) at an extra charge: Designation Prompt for additional heat generator Prompt for additional heat generator Output signals, 0-10V and control equipment Malfunction indication by modem (wire) Export operational data and control equipment Touch Screen Fuel Conveyance System Item ECO-KP0 ECO-KP1 ECO-KLS Text 4030 4030 6810 ECO-SMD ECO-SED 6820 6820 ECO-TSC …-1..
Spec Sheet Pyrot Rotation Heating System Module Extension, Data Transmission Lines vIESmAnn 4020-1 Control Module with Extended Control System [Art. No. ECO-BM-00] The ECOTRONIC is a decentralized microprocessor system in which various modules are connected to a data transmission line (CAN-bus). A limited number of controllers (2-3 units) can be integrated in the control module cost effectively.
Spec Sheet Pyrot Rotation Heating System Additional Heat Generators Controller for Heat Generator, single [Art. No. ECO-KE] Immediately after heat is taken from the accumulator to cover a heat requirement (standalone operation), an additional heat generator is automatically connected. The accumulator can only be loaded using the PYROMAT. When it is put into operation, the additional heat generator disconnects, and the closed shut-off valve prevents it from being flowed through.
Spec Sheet Pyrot Rotation Heating System Additional Heat Generators Parallel heat generator control [Art.-No.: ECO-KP0] The additional heat generator designed as a hydraulic switch supplies heat to the storage unit either separately or in conjunction with the biomass boiler. It is controlled in such a way that the additional heat generator covers the required peak and the biomass boiler covers the basic requirements taking account of the biomass boiler’s delayed response.
Spec Sheet ECOTRONIC Heat Control Unit Heat Consumer Controller for Room Heating Units [Art. No. ECO-H] A weather-guided heating control system with a digital timer for lower able operation according to daily or weekly schedules, with pump control system, frost-protection function, ECO circuit and limited flow temperature. Includes: - Pushbutton for heating - Controller output for pump (1) and mixing valve (2) - Flow sensor QAD 21, uninstalled Controller for Annex Buildings [Art. No.
Spec Sheet ECOTRONIC Heat Control Unit Heat Consumer Controller for Air Handling Unit Group [Art. No. ECO-L] The burner storage system supplies the air heaters with maximum flow temperature. The fans are switched by switches or controllers provided by the customer. The flow rate for the heating water is controlled by the return flow temperature and so adjusted to the heat output of the air heater (quantity control).
Spec Sheet ECOTRONIC Heating Control Unit Solar Energy vIESmAnn 4050-1 Controller for Solar Domestic Water Heater [Art. No. ECO-S1] For use in simple solar facilities as a single control circuit for heating the domestic water in a solar domestic water heater (Art. No: WSS-...). The ECO-S1 controller is a supplementary module for the ECO-B1(2) Controller for Domestic Water Heaters.
Spec Sheet ECOTRONIC Heating Control Unit Solar Energy vIESmAnn 4050-2
Spec Sheet VITOCONTROL Heating Control Unit Visualisation & Remote Maintenance vIESmAnn 4090-1 Visualization of Pyromat Internally [ECO-VIM] Visualization of Pyrot Internally [ECO-VIR] All the data is conducted to the PC by a data transmission line (max. 30 m /100ft) to the PC via the serial interface RS 232 on the control module.
Arrangement of the electrical wiring on the Pyrot (Recommendation for the electrician; not included in the scope of delivery) vIESmAnn 1/1
Spec Sheet Installation Services vIESmAnn 1120/b-1 Installation (one fitter with helper provided by the customer) [Art. No. IMO-1] Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited.
Spec Sheet Installation Services vIESmAnn 1120/b-2 Installation (two KÖB fitters) [Art. No. IMO-2] Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited. Also included is the installation of all the switches, probes and sensors supplied (exceptions: weather sensors and heat consumers).
Spec Sheet Wood Fuels Minimum Requirements/ Information I vIESmAnn 1010-d-1 A prerequisite for approval is the express permission for such by the public authority responsible. For claims to the warranty according to Section 11 of our General Terms and Conditions of Delivery, wood fuels have to meet the following conditions.
Spec Sheet Wood Fuels Minimum Requirements/ Information I vIESmAnn 1010-d-2 5) Bulk density S (kg/m³), water content W (%), size G (mm) Bulk density S in kg/m³ (lb/ft3), water content W in %, size C1, C3, C4, C5,P1, P2, P3 as per CAN/CSA-B366.1-M91 In biomass boiler plants, the wood fuels that will be used are to be individually listed as follows: a) S 130 (8.1) W10 to W20 C1 Sawdust, untreated (planing shop) b1) S 200 (12.5) W20 to W35 C1 Sawdust, untreated (sawmill) b2) S 200 (12.
Attachment B TERMS AND CONDITIONS OF SALE, DELIVERY AND PAYMENT GENERAL PROVISIONS 1. (a) This agreement, performances of contract and quotations are made exclusively upon the terms and conditions set out below. Alterations or deviations from the provisions herein contained shall not be binding upon Viessmann unless confirmed in writing by Viessmann. (b) The Purchaser hereby accepts the terms and conditions herein contained in their entirety.
sold and delivered and to seize the same wherever the same may be located at any time of day or night or to cause its agents, workmen or bailiffs to seize the same wherever the same may be located at any time of day or night notwithstanding the goods may be in possession of a subsequent purchaser or user. (e) Seizure of goods by Viessmann shall not be deemed to constitute termination of contract or contractual rights and obligations as between Viessmann and the Purchaser. WARRANTIES 9.
Viessmann Manufacturing Company Inc. 750 McMurray Road Waterloo, Ontario N2V 2G5 Canada Tel. (519) 885-6300 Fax (519) 885-0887 www.viessmann.ca info@viessmann.ca Viessmann Manufacturing Company (U.S.) Inc. 45 Access Road Warwick, Rhode Island 02886 USA Tel. (401) 732-0667 Fax (401) 732-0590 www.viessmann-us.com info@viessmann-us.
