User Manual

03/10/03 9/7/2017 HDD, MANUAL
Copyright 2017 Vestil Manufacturing Co. 11 of 25
Installation instructions (stationary units):
Step 1: Position the dumper where
desired with a forklift.
Step 2: Drill holes approximately 4in.
(10cm) deep.
Step 3: Secure the dumper to the floor by
inserting
3
/
4
” anchor bolts through
the bolt holes in the base frame.
Step 4: Shim and/or grout the sides of the
frame as necessary to achieve
levelness.
Step 5: (AC powered units) Connect the
power cord to the power supply.
Loading the dumper:
1. Use only properly sized waste containers: HDD-series dumpers are designed to accept 33 gallon and 55 gallon
steel, plastic, and fiber drums.
2. Load the drum onto the chute: Place the drum on the base plate of the chute. The drum should rest against the
back of the chute.
3. Apply the drum retainers (see diagrams in “Inspections” below): to prevent the drum from sliding out of the chute,
move the retainers up or down the rails as necessary and into solid contact with the top of the drum. To move the
retainers, press the rail clamps down. The hook at the end of each retainer must contact the inside wall of the
drum.
4. Dump the drum: press the white (raise) button on the pendant controller to raise the chute to the dumping
position. In response to the input from the controller, the piston extends and raises the bottom end of the chute.
The piston extends only while the operator presses the white button. When the button is released, the cylinder
stops extending and the chute stops moving. The chute maintains whatever position it is in when the button is
released.
NOTE: If the net weight of the drum and its contents exceeds the capacity of the dumper, a relief valve in the
hydraulic system will open. While the relief valve is open, the piston cannot extend. Consequently, the chute
will not move.
5. Return the chute to the loading position: press the black (lower) button on the controller to retract the piston. As
the piston retracts, it pulls the bottom end of the chute towards the ground. If the DOWN button is released before
the chute is completely lowered, the chute will maintain its position.
Inspections: (Refer to FIGS. 1-8, p. 5-10)
Before each use, inspect the listed components:
1. Modular power unit, pendant controller, and wiring: examine
all wires for frays, cuts, tears, etc. (DC-powered units) Check
battery charge status. Cycle the chute all the way up and all
the way down. Recharge the battery, if necessary.
2. Hydraulic system: check the reservoir and all hoses for
pinches, kinks, punctures, and leaks.
3. Drum retainers and clamp rails: examine the retainers for
damage including bends, cracks, and looseness. Each clamp
should maintain position along the rail (i.e. should not slide).
4. Frame: check the hinge blocks, pivot shafts, cylinder brackets
(at each end of cylinder at attachment points to the frame and
the chute), legs, vertical frame, and chute for cracks,
damaged welds, severe wear, and corrosion.
5. Cylinder and limit switches: verify normal function. Cycle the
chute through a complete dumping sequence (fully rotated
and back to the ground).When the chute reaches dumping
height, the power unit should stop running. The piston should
extend and retract smoothly without binding or jerking. Listen
for unusual sounds that might indicate binding or grinding
during operation and watch for unusual movement. If you
observe any unusual sound or movement, do not use the
3
/
4
” anchor bolt
3
/
4
” anchor bolt
Shim and/or grout
under the frame to
level the dumper
Retainer
rail
Drum retainer
Modular power unit
Leg
Chute
Vertical
frame
Drum retainers:
Rail clamp
Drum
retainer
Hook of retainer
should contact
inside wall of drum