03/10/03 9/7/2017 HDD, MANUAL Vestil Manufacturing Corp. 2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868 Fax: (260) 665-1339 Web: www.vestilmfg.com e-mail: info@vestil.com HDD-Series Hydraulic Drum Dumpers Instruction Manual Receiving instructions: After delivery, remove the packaging from the product. Inspect the product closely to determine whether it sustained damage during transport.
03/10/03 9/7/2017 HDD, MANUAL Product Specifications: Dimensions and other product attributes appear in the diagrams and table below: Stationary (bolt-down) HDD models Model HDD-36-7-S A 36” B 93/4” C 14” D 60” E 953/4” F 611/2 Capacity 750 lb. Net weight 709 lb. HDD-36-10-S 36” 93/4” 14” 60” 953/4” 611/2 60” 3 HDD-36-15-S 36” 3 9 /4” 14” 95 /4” 1,000 lb. 727 lb. 1 1,500 lb. 786 lb. 1 750 lb. 800 lb. 1 1,000 lb. 792 lb.
03/10/03 9/7/2017 HDD, MANUAL Portable HDD models Model HDD-36-7-P A 36” B 93/4” C 14” D 633/4” E 96” F 611/2” Capacity 750 lb. Net weight 788 lb. HDD-36-10-P 36” 93/4” 14” 633/4” 96” 611/2” 1,000 lb. 763 lb.
03/10/03 9/7/2017 HDD, MANUAL Signal Words: This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to uses of the product likely cause property damage. The signal words used appear below along with the meaning of each word: Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY.
03/10/03 9/7/2017 HDD, MANUAL FIG. 1: HDD-36-S series stationary dumpers exploded parts diagram and bill of materials Pivot shaft Item Part no. Description 1 09-512-001 Hinge block assembly 2 99-021-909-001 Hydraulic cylinder, 21/2” x 18” 3 09-537-013 Assembly, drum clamp, casting 4 37039 Nylock nut, zinc-plated, 3/4” – 10 5 24-612-003 Pin assembly, cylinder 6 09-145-020 Threaded pipe cap 7 01-022-021 Switch, limit, roller arm Qty. Item Part no.
03/10/03 9/7/2017 HDD, MANUAL FIG. 3: HDD-60-S series stationary dumpers exploded parts diagram and bill of materials Pivot shaft Item Part no.
03/10/03 9/7/2017 HDD, MANUAL FIG. 5: HDD-36-P series portable dumpers exploded parts diagram and bill of materials Pivot shaft Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part no.
03/10/03 9/7/2017 HDD, MANUAL FIG. 6: HDD-48-P series portable dumpers exploded parts diagram and bill of materials Pivot shaft Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part no.
03/10/03 9/7/2017 HDD, MANUAL FIG. 7: HDD-60-P series portable dumpers exploded parts diagram and bill of materials Pivot shaft Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part no.
03/10/03 9/7/2017 HDD, MANUAL FIG. 8: HDD-72-P series portable dumpers exploded parts diagram and bill of materials Pivot shaft Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part no. 09-512-001 09-537-013 99-158-008 37039 24-612-003 09-145-020 01-022-021 22805 09-545-032 08-025-008 37030 33012 99-021-909001 09-021-018 13365 Description Qty. Item Part no.
03/10/03 9/7/2017 HDD, MANUAL Installation instructions (stationary units): Step 1: Position the dumper where desired with a forklift. Step 2: Drill holes approximately 4in. (10cm) deep. Step 3: Secure the dumper to the floor by 3 inserting /4” anchor bolts through the bolt holes in the base frame. Step 4: Shim and/or grout the sides of the frame as necessary to achieve levelness. Step 5: (AC powered units) Connect the power cord to the power supply.
03/10/03 9/7/2017 HDD, MANUAL dumper until it has been restored to normal operating condition. At least once per month, inspect the dumper as follows: 1. Oil level: remove the cover from the modular power unit. Then, fully raise the chute (to the 45° “dumping position”) and observe the level of oil in the reservoir. The surface of the oil should be 1 to 1½ inches below the fill hole. If oil is needed, add oil as specified below in “Oil specifications”. 2.
03/10/03 9/7/2017 HDD, MANUAL Cleaning lowering solenoid valve: If the chute slowly loses elevation without pressing the DOWN button, lower the chute completely. Then, remove, inspect, and clean the lowering cartridge valve in the following manner: 1. Lower the chute completely and turn off electrical power to the unit. If your dumper is AC powered, unplug the electrical cord from the wall socket. If your unit is DC (battery) powered, turn the power switch to the OFF position. 2. Unload the dumper. 3.
03/10/03 FIG. 10A: 9/7/2017 HDD, MANUAL 115VAC, Electrical Circuit Diagram (09124017 Rev. D) NOTE: In this diagram, all components are represented with the chute in “home” location, i.e. resting, lowered position. 3 115VAC, /4 HP 12 FLA, 1725 RPM NOTE: Overcurrent and short-circuit protection should be provided by the end user in accordance with recommendations and requirements in NEC (NFPA 70) and local codes. Copyright 2017 Vestil Manufacturing Co.
03/10/03 9/7/2017 HDD, MANUAL FIG. 10B: 115VAC, Upper & Lower Limit Switches, Electrical Circuit Diagram (09124014 Rev. C) NOTE: In this diagram, all components are represented with the chute in “home” location, i.e. resting, lowered position. 3 115VAC, /4 HP 12 FLA, 1725 RPM NOTE: Overcurrent and short-circuit protection should be provided by the end user in accordance with recommendations and requirements in NEC (NFPA 70) and local codes. Copyright 2017 Vestil Manufacturing Co.
03/10/03 FIG. 10C: 9/7/2017 HDD, MANUAL 208-230VAC, 1-phase, electrical circuit diagram (09124018 Rev. C) NOTE: In this diagram, all components are represented with the chute in “home” location, i.e. resting, lowered position. 208-230/460 VAC, 2 HP 7.8-6.2/3.1 FLA, 1725 RPM -OR208-230/460 VAC, 2 HP 5.6/2.8 FLA, 3450RPM NOTE: Overcurrent and shortcircuit protection should be provided by the end user in accordance with recommendations and requirements in NEC (NFPA 70) and local codes.
03/10/03 9/7/2017 HDD, MANUAL FIG. 10D: 208-230VAC, Upper & Lower Limit Switches, 1-phase electrical circuit diagram (09124015 Rev. C) NOTE: In this diagram, all components are represented with the chute in “home” location, i.e. resting, lowered position. Indicates wire and/or components end-user must provide 208-230VAC, 1.
03/10/03 9/7/2017 HDD, MANUAL FIG. 10E: 3-phase 208-230/460 VAC, electrical circuit diagram (09124019 Rev. C) NOTE: In this diagram, all components are represented with the chute in “home” location, i.e. resting, lowered position. 208-230/460 VAC, 2 HP Indicates wire and/or components 7.8-6.2/3.1 FLA, 1725 RPM end-user must provide -OR208-230/460 VAC, 2 HP 5.6/2.
03/10/03 9/7/2017 FIG. 10F: HDD, MANUAL 3-phase 208-230/460 VAC, Upper & Lower Limit Switches, electrical circuit diagram (09124016 Rev. C) NOTE: In this diagram, all components are represented with the chute in “home” location, i.e. resting, lowered position. 208-230/460 VAC, 2 HP Indicates wire and/or components 7.8-6.2/3.1 FLA, 1725 RPM end-user must provide -OR208-230/460 VAC, 2 HP 5.6/2.
03/10/03 9/7/2017 HDD, MANUAL FIG. 11: Motor lead connection diagrams for all 0.5HP, 0.75HP, & 3hp singlephase motors and for all 2HP, 5.5HP, and 6.5HP three phase motors Attach thermostat leads to: 1) Grounded side of the transformer secondary; and 2) Motor relay coil. It does not matter which lead attaches to each location. Transformer wiring diagram: Copyright 2017 Vestil Manufacturing Co.
03/10/03 9/7/2017 HDD, MANUAL FIG. 12A: DC modular power unit exploded parts diagram and bill of materials Manifold assembly (24) exploded parts diagram and bill of materials Item no. Part no.
03/10/03 9/7/2017 HDD, MANUAL FIG. 12B: AC modular power unit exploded parts diagram and bill of materials Detail view of Manifold (12) Detail view of Electric Box Assembly (2) Item no.
03/10/03 9/7/2017 HDD, MANUAL Troubleshooting Guide DO NOT attempt to resolve any issue discussed below UNTIL the chute is fully lowered and the power supply is disconnected. Issue: 1. Power unit doesn’t run when white (UP) button is pressed. Possible cause(s): 1a.Transformer fuse is blown. b. No supply voltage. c. Upper-travel limit switch is engaged or bad. d. Faulty connection in control circuit. e. Bad control transformer. f. Open motor relay coil. g. (DC units) Low battery voltage. 2.
03/10/03 9/7/2017 HDD, MANUAL Labeling diagram: The drum dumper should always be labeled as shown in the diagram below. Replace labels that are missing, damaged, faded, or not easily readable. H C A B D C G F A: Label 287 (model, capacity, serial no.
03/10/03 9/7/2017 HDD, MANUAL LIMITED WARRANTY Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service. Who may request service? Only a warrantee may request service.