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Table of Contents Rev. 8/7/2019 ALL-T-2/4-GPT MANUAL

All Terrain Pallet Truck

Instruction Manual

Receiving instructions:

After delivery, remove the packaging from the product. Inspect the product closely to determine whether it

sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading. If

the product is undamaged, discard the packaging.

NOTE:

The end-user is solely responsible for confirming that product design, use, and maintenance comply with laws,

regulations, codes, and mandatory standards applied where the product is used.

Replacement Parts and Technical Assistance:

If you have questions that are not addressed in these instructions and to order replacement parts, labels, and

accessories, call (260) 665-7586 and ask for the Service and Parts Department. The department can also be

contacted online at http://www.vestilmfg.com/parts_info.htm.

Vestil Manufacturing Corp.

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703

Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868

Fax: (260) 665-1339

http://www.vestilmfg.com/ e-mail: info@vestil.com

Table of Contents

Specifications…………………...…………................................................................................................................... 2, 3

Applicable National Standards…………………………………………………………………………………………………4

Signal Words……….……………….............................................................................................................................. 4

Hazards……................................................................................................................................................................ 4

Operating the Truck…………………….………............................................................................................................ 5

Fork Carriage Controls……...……………………………………………………………………………………................... 5 - 6

Lifting and Transporting Loads………….……………………………………………………………………………………. 6

Parking Brake………………………………................................................................................................................... 7

Disengaging the Transmission (Neutral Mode)...…………………………………………………………………………… 7

Record of Satisfactory Condition……………………………………………………………………………………………… 7

Inspections and Maintenance…………………………………………………………………………………………………. 7 - 8

Complete Exploded Views & Bill of Materials………………………………………………………………………………..9 - 16

ALL-T-2-GPT; ALL-T-4-GPT; ALL-T-2-GPT-L; & ALL-T-4-GPT-L…………………………………………………….. 9 - 10

ALL-T-2-GPT-10HP; ALL-T-4-GPT-10HP; ALL-T-2-GPT-L-10HP; & ALL-T-4-GPT-L-10HP…………................... 11-12

ALL-T-2-GPT-PT; ALL-T-4-GPT-PT; ALL-T-2-GPT-L-PT; & ALL-T-4-GPT-L-PT…………………………………… 13-14

ALL-T-2-GPT-PT-10HP; ALL-T-4-GPT-PT-10HP; ALL-T-2-GPT-L-PT-10HP; & ALL-T-4-GPT-L-PT-10HP…….. 15-16

Rear Wheel Axle Assemblies (1) and (2) Exploded Views and Bills of Materials………………………..……………... 17

Steering Handle Subassembly Exploded View and Bill of Materials……………………………………………………... 18

Power Unit Subassembly Exploded Views and Bills of Materials…………………………………………………………. 19-22

ALL-T-2-GPT & ALL-T-4-GPT…………………………………………………………………………………………….. 19

ALL-T-2-GPT-10HP; ALL-T-4-GPT-10HP; ALL-T-2-GPT-L-10HP; & ALL-T-4-GPT-L-10HP………………………. 20

ALL-T-2-GPT-PT; ALL-T-4-GPT-PT; ALL-T-2-GPT-L-PT; & ALL-T-4-GPT-L-PT…………………………………… 21

ALL-T-2-GPT-PT-10HP; ALL-T-4-GPT-PT-10HP; ALL-T-2-GPT-L-PT-10HP; & ALL-T-4-GPT-L-PT-10HP…….. 22

Sprocket Drive Subassemblies, Right Side, Exploded Views and Bills of Materials……………………………………. 23

Sprocket Drive, Subassemblies, Left Side, Exploded Views and Bills of Materials..…………………………………… 24

Labeling Diagram…….……………………………………………………………………………………………………..….. 25

Limited Warranty……………………………………………………………………………………………………………….. 26

ALL-T-(2 or 4)-GPT

ALL-T-(2 or 4)-GPT-L

ALL-T-(2 or 4)-GPT-10HP

ALL-T-(2 or 4)-GPT-L-10HP

ALL-T-(2 or 4)-GPT-PT

ALL-T-(2 or 4)-GPT-L-PT

ALL-T-(2 OR 4)-GPT-PT-10HP

ALL-T-(2 or 4)-GPT-L-PT-10HP

Summary of content (26 pages)

PAGE 1
Table of Contents Rev. 8/7/2019 ALL-T-2/4-GPT MANUAL Vestil Manufacturing Corp. 2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868 Fax: (260) 665-1339 http://www.vestilmfg.com/ e-mail: info@vestil.
PAGE 2
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL SPECIFICATIONS: UNITS WITHOUT POWERED TILT Dimensions, capacity, net weight, and other attributes appear in the diagrams and table below. Model PMT-GPT Service Range of Ball Hitch Uniform Pulling Capacity Hitch Lifting Capacity (Max. Tongue Weight) Net Weight 13” to 24” (33.0cm to 61.0cm) 12,000 lb. (5,454.5 kg) 1,000 lb. (454.5kg) 549 lb. (249.5 kg) Model A B C D E F G 3 36” 91.4cm 36” 91.4cm 48” 121.9cm 48” 121.9cm 36” 91.4cm 36” 91.
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Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL SPECIFICATIONS: UNITS WITH POWERED TILT (“-PT” IN MODEL NAME) Dimensions, capacity, net weight, and other attributes appear in the diagrams and table below. Model A B ALL-T-2-GPT-PT 741/2” 189.2cm 36” 91.4cm ALL-T-2-GPT-PT10HP 741/2” 189.2cm 36” 91.4cm Net weight Capacity Engine displacement 20” 819/16” 4711/16” 461/4” 50.8cm 207.2cm 121.1cm 117.5cm 1265 lb. 575kg 2000 lb. 909.1kg 190cc 20” 819/16” 4711/16” 461/8” 50.8cm 207.2cm 121.
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Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL APPLICABLE NATIONAL STANDARDS This product is a rough terrain lift truck. The Industrial Truck Standards Development Foundation (ITSDF) publishes national standard ANSI/ITSDF B56.6 (the “Standard”) on its website (www.itsdf.org). The standard is freely downloadable at http://www.itsdf.org/cue/b56-standards.html. Before putting your pallet truck into service, acquire a copy of the Standard and apply all recommendations in Part II: For the User.
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Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL OPERATING THE TRUCK Direction control lever Handle assembly Motor Drive wheel Handle (blue) Kill switch (yellow) Forward Reverse Startup procedure 1. Find the choke and throttle controls for the motor. Apply the engine startup procedure in the motor manufacturer’s instruction manual. 2. Squeeze the kill switch against the handle with one hand. Pull the engine starter cord with the other hand. 3.
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Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL b. Releasing the lever causes to cylinder to stop extending. The cylinder maintains position wherever it stops. Release the control lever as soon as the desired load elevation is achieved. NOTE: Do not continue to hold the control lever when the cylinder is completely extended. The hydraulic fluid could overheat and cause permanent damage to the hydraulic system. 2. Lower the fork carriage: The engine does not have to be running to lower the carriage. a.
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Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL PARKING BRAKE: This product is equipped with a parking brake. This brake should only be applied when the unit is stopped. Do not use the parking brake to slow the unit. 1. To apply the brake pull the brake lever up until it locks. 2. To release the brake, push the lever downward. NOTE: ONLY park the mover on level ground.
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Table of Contents 8/7/2019 2. Drive chain (one for each drive wheel): every other oil change, inspect the chains. To access the chains, remove the cover plates fastened to both ends of the drive housing. Refer to the appropriate Sprocket Drive Subassembly on pages 23 and 24. A. Check the tension of both chains. They should not be taut but also should not be so loose that they slap against the housing or jump on the sprockets.
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Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL Complete Exploded View and Bill of Materials: ALL-T-2-GPT, ALL-T-4-GPT, ALLT-2-GPT-L, & ALL-T-4-GPT-L 50-006-014 Item Part no. Description Qty.
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Table of Contents Item 23 Part no. 29185 24 25326 25 11114 26 36106 27 50-145-009 28 43520 29 50-120-001 30 66026 31 65012 32 01-118-001 33 15-112-002 34 33454 35 68021 36 23203 37 36102 38 50-130-006 39 32416 40 11059 41 99-145-105 *42 99-159-007 *43 50-638-002 *44 50-643-001 *45 50-027-003 *46 50-523-001 *47 50-540-003 8/7/2019 ALL-T-2/4-GPT MANUAL Description Qty. Item Part no. Description Qty.
PAGE 11
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL Complete Exploded View and Bill of Materials: ALL-T-2-GPT-10HP, ALL-T-4-GPT10HP, ALL-T-2-GPT-L-10HP & ALL-T-4-GPT-L-10HP 50-006-015 Item Part no. 1 50-514-024 50-514-025 •2 50-538-001 3 Description Qty.
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Table of Contents 8/7/2019 Item Part no. 19 11114 20 21 36106 50-145-009 22 43520 23 50-120-001 24 66026 Pin, clevis, /4” x 1” 25 65012 26 01-118-001 27 15-112-002 28 33454 29 68021 30 23203 Bolt, SHCS, /4”-20 x /4” 31 36102 32 50-130-007 ALL-T-2/4-GPT MANUAL Description Qty. Item Bolt, HHCS, #2, zinc-plated, *47 4 3 3 /8”-16 x 2 /4” 3 *48 Hex nut, gr.
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Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL Complete Exploded View and Bill of Materials: ALL-T-2-GPT-PT, ALL-T-4-GPT-PT, ALL-T-2-GPT-L-PT, & ALL-T-4-GPT-L-PT 50-006-022 Item 1 2 3 4 5 Part no. 50-214-027 50-514-023 50-538-002 50-514-012 15-527-004 Description Qty. Item Part no.
PAGE 14
Table of Contents Item 31 32 8/7/2019 Part no. Description Adjustable yoke end, 43520 2”x7/16’x5/8”x1/4”-28 50-120-001 Nut, brake ALL-T-2/4-GPT MANUAL Qty. Item Part no.
PAGE 15
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL Complete Exploded View and Bill of Materials: ALL-T-2-GPT-PT-10HP; ALL-T-4GPT-PT-10HP; ALL-T-2-GPT-L-PT-10HP; & ALL-T-4-GPT-L-PT-10HP 50-006-026 Item 1 2 3 4 5 6 7 8 •9 10 Part no.
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Table of Contents Item Part no. 27 43520 28 50-120-001 29 8/7/2019 Description Adjustable yoke end, 2”x7/16’x5/8”x1/4”-28 ALL-T-2/4-GPT MANUAL Qty. Item 1 *55 Part no. Description 99-130-003 Pin, keystock Qty. 1 5 Bolt, HHCS, #2, z-plated, /16”18x2” Hex bolt, gr. A, z-plated, 1/4”20x4” Nylon lock nut, gr. 2, z-finish, 1 /4”-20 Nylon insert lock nut, gr.
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Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL Rear Wheel Axle Assembly (1) Exploded View and Bill of Materials ALL-T-2-GPT; ALL-T-4-GPT; ALL-T-2-GPT-L; ALL-T-4-GPT-L 50-612-008 Return to p. 9. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part no. Description Qty. 50-112-013 Pin, rear, king pin 1 50-112-014 Axle, rear 1 64255 /4”x2” spring pin 16-132-235 Tire, rear, foam filled Machine bushing, low 33424 3 carbon, plain, /4”x18ga.
PAGE 18
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL Steering Handle Subassembly Exploded View and Bill of Materials 50-525-002 Return to p. 9; p. 11; p. 13; or p. 15. Item Part no. Description Qty. Item Part no. Description Specialty hardware, shifter cable 3 Hex bolt, gr.
PAGE 19
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL ALL-T-(2 or 4)-GPT Power Unit Subassembly Exploded View and Bill of Materials 50-160-002 Return to p. 10 Item Part no. Description Qty. Item Part no. Description Qty.
PAGE 20
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL ALL-T-(2 or 4)-GPT-10HP and ALL-T-(2 or 4)-GPT-L-10HP Power Unit Subassembly Exploded View and Bill of Materials 50-160-003 Return to p. 12 Item Part no. Description Qty. Item Part no. Description Qty.
PAGE 21
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL ALL-T-(2 or 4)-GPT-PT and ALL-T-(2 or 4)-GPT-L-PT Power Unit Subassembly Exploded View and Bill of Materials 50-160-004 Return to p. 14 Item Part no. Description Qty. Item Part no. Description Qty.
PAGE 22
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL ALL-T-(2 or 4)-GPT-PT-10HP & ALL-T-(2 or 4)-GPT-L-PT-10HP Power Unit Subassembly Exploded View and Bill of Materials 50-160-005 Return to p. 16 Item Part no. Description Qty. Item Part no. 1 99-659-001 Engine, 344cc 1 20 50-623-015 2 50-638-001 Assembly, valve, double 1 21 50-623-016 Description Qty.
PAGE 23
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL Sprocket Drive Subassembly, Right Side Exploded View and Bill of Materials ALL-T-2-GPT-10HP; ALL-T-4-GPT-10HP; ALL-T-2-GPT-L-10HPL & ALL-T-4-GPT-L-10HP (50-542-008 & 50-542-010 on p. 11 or p. 15) Item Part no.
PAGE 24
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL Sprocket Drive Subassembly, Left Side Exploded View and Bill of Materials ALL-T-2-10HP; ALL-T-4-10HP; ALL-T-2-L-10HPL and ALL-T-4-L-10HP (50-542-007 & 50-542-009 on p. 11 or p. 15) Item Part no.
PAGE 25
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL LABELING DIAGRAM: The unit should be labeled as shown in the diagrams. However, label content and location are subject to change so your product might not be labeled exactly as shown. Thoroughly photograph the unit when you first receive it as discussed in the “Written Record” portion of the Inspections and Maintenance section on p. 5. Make sure that your record includes a photograph of each label.
PAGE 26
Table of Contents 8/7/2019 ALL-T-2/4-GPT MANUAL LIMITED WARRANTY Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective, original part covered by the warranty after we receive a proper request from the Warrantee (you) for warranty service. Who may request service? Only a warrantee may request service.