INSTRUCTION MANUAL FOR HAND WINCH LIFT TRUCKS MODELS COVERED: A-Lift-R A-Lift-S A-Lift-CB MODEL NO. ________________________ SERIAL NO. ________________________ VESTIL MANUFACTURING CORP. 2999 NORTH WAYNE STREET, P.O. BOX 507, ANGOLA, IN 46703 TELEPHONE: (260) 665-7586 -OR- TOLL FREE (800) 348-0868 FAX: (260) 665-1339 URL: WWW.VESTILMFG.COM EMAIL: SALES@VESTIL.
Each hand winch lift truck conforms to the generalized specifications disclosed in this manual and fulfills our demanding standards for quality, safety and durability. This manual adopts relevant provisions of ANSI/ITSDF standard B56.10-2006, “Safety Standard for Manually Propelled High Lift Industrial Trucks”. SAFETY PRINCIPLES Vestil Manufacturing Corp. recognizes the critical importance of workplace safety.
TABLE OF CONTENTS Safety Principles Product Introduction Safety Guidelines Assembly and Operation Instructions Maintenance & Inspections 2 4 5 7-11 12 TABLE OF FIGURES FIG. 1A: HP & EHP Telescoping Mast FIG. 1B: Diagram of Assembled A-Lift FIG.
PRODUCT INTRODUCTION Thank you for purchasing a Hand Winch Lift Truck (“winch lift,” “A-Lift,” or simply “lifter”) made by Vestil Manufacturing Corporation (“Vestil”). Our winch lifts are durable, high-quality products that combine safety features and rigorous engineering. Although the winch lift’s operation is relatively intuitive, all personnel must familiarize themselves with the instructions provided in this manual.
SAFETY GUIDELINES Read the entire manual before you use the Winch Lift for the first time and before each subsequent use. Refer to the manual for safe use and maintenance procedures described on p. 7-13. If questions remain after you finish reading the manual, contact Vestil for answers. DO NOT attempt to resolve any problems with the Lift unless you are certain that it will be safe to use afterwards. NEVER modify the product in any way without the express, written approval of Vestil.
FIG. 1B: Diagram of Assembled A-Lift 2 R Models 4 7 1 2 8 5 3 27 S Models 10 26 11 25 13 15 23 14* 16 9 or 23 12 CB Models 20 14 21 22 19 15 28 27 14 18 17 “Standard Units” refers to A-Lift-R, -S, & -CB models; “HP Units” means A-Lift-R-HP, -S-HP, and -CB-HP models; “EHP Units” indicates A-Lift-S-EHP and –CB-EHP models.
Assembly Instructions Vestil ships winch lifts to its customers in a mostly assembled form. The minimal assembly that is required differs by model, so follow the directions that correspond to your lifter. If you purchased an A-Lift-R or A-Lift-S, you will receive 3 pieces: 1). Main Assembly Support leg openings 2). Box 1 contains: standard support legs (2), fork retaining pins (4), winch handle (1). 3). Box 2 contains: forks (2).
Note: It may be necessary to secure the washer against the bolt head with a nut BEFORE you fasten the bolt to the connector. This technique will prevent the bolt from loosening when the handle is rotated counterclockwise to lower the forks. e f Set the handle latch pin (circled) to lock the handle, and then fasten the handle to the handle connector with the bolt and washer that you removed in step (c). Slide the handle onto the handle connector Step 3: Attach the forks to the carriage.
Step 2: Attach the weldment to the main assembly. b. Lock both of the castors a c. Lay the main assembly - winch side up on the ground. d. Align the bolt holes in the weldment with the holes present in the weldment brackets (circled in photos c & d). e. Bolt the weldment to the main assembly, and then secure the bolts with nuts. f. Set the four counterweights on the weldment; then insert the counterweight retaining bolts beginning with the outermost weight. g.
An “Operator” is a person who is trained and authorized to control a manually propelled high lift industrial truck. ONLY persons who have successfully completed the suggested training program outlined in B56.10-2006, at 4.17 on p. 4, and 4.18.1-.4 on p. 4-5 should operate the A-Lift.
Step 4: Move the load to the desired location. After you arrive at the unloading destination: Lock the castors or set the brakes; Unlock the winch handle and turn it clockwise until the load is positioned at a comfortable height; Lock the winch handle; Remove the load. Lower the forks until they are a few inches above the legs. Step 5: Return the lifter to its storage location. Engage the brakes, fold the winch handle, fully lower the forks, and set the handle latch pin to lock the winch handle 1.
Maintenance and Inspections: According to ANSI B56.10-2006only trained, authorized persons should be allowed to perform inspections of and maintenance on the lifter. The end-user is responsible for ensuring that the lifter is properly inspected and maintained. Inspections: DO NOT use the lifter if structural damage exists.
Markings: Only use the A-Lift if ALL labels are readable and undamaged. Contact Vestil for replacement labels. FIG.
