Natural Vent Insert Models: RHE25 RHE32 RHE42 Installation Instructions & Homeowner's Manual WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE,PERSONAL INJURY OR LOSS OF LIFE. FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS: • • • • • Do not try to light any appliance. Do not touch any electric switch Do not use any phone in your building. Immediately call your gas supplier from your neighbours phone.
Vermont Castings, Majestic Products RHE Natural Vent Insert Table of Contents Please read the Installation & Operating Instructions before using this appliance. Thank you and congratulations on your purchase of a Majestic fireplace insert. IMPORTANT - Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the manufacturers' warranty. Installation Instructions General Information .....................
Vermont Castings, Majestic Products RHE Natural Vent Insert Installation Instructions This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSAB149.1 Installation codes for Gas Burning Appliances and Equipment. For U.S.A Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1. FOR SAFE INSTALLATION AND OPERATION OF YOUR MAJESTIC GAS FIREPLACE INSERT PLEASE NOTE THE FOLLOWING: 1.
Vermont Castings, Majestic Products RHE Natural Vent Insert Fireplace Dimensions F B D E A H Maintain 1" (25mm) Clearance to B-Vent C Zero Clearance Kit Minimum Fireplace Insert Opening M P L U Q V T S 1" (25mm) N Air Inlet Channel T - Firebox Width at Insert Depth(s) U - Firebox Depth at Insert Back Height (V) V - Insert Back Height RHE25 T R I M F I R E P L A C E M I N I M U M 4 O P E N I N G A-1 B-1 A-2 B-2 A-3 B-3 A-4 B-4 A-5 B-5 C D E F G H K L M N O P Q R S T U V O K R Q - Fi
Vermont Castings, Majestic Products RHE Natural Vent Insert The use of wallpaper adjacent to this fireplace is not recommended, as the high heat given off by this fireplace may adversely effect the binders in the adhesive used to apply the wallpaper. Mantels When the insert is being installed into a woodburning fireplace the minimum the mantel can be above the fireplace is governed by local building codes applicable to woodburning fireplaces.
Vermont Castings, Majestic Products RHE Natural Vent Insert Zero Clearance Applications An alternate air supply is recommended with this component. For installations other than in existing woodburning fireplaces such as new construction or renovation projects, a Zero Clearance Kit must be used. The kit enables these inserts to be installed in combustible environments. It is recommended that an Air Kit (AKZC) be installed whenever using a Zero Clearance Kit.
Vermont Castings, Majestic Products RHE Natural Vent Insert Installation of Remote Switch for RN/RP Gas Valves 1/2" Gas Supply 1/2" x 3/8" Reducer 3/8" x 3/8" Shut Off Valve 3/8" Union 3/8" Nipple FP1278 Fig. 4 Typical gas supply installation. During any pressure testing of the gas line system, when the test pressures are to exceed 1/2 psi (3.5 kpa) the fireplace and its gas valve must not be connected to that system.
Vermont Castings, Majestic Products RHE Natural Vent Insert TH Venting and Installation TPTH TP Installer must attach red warning plate with screws supplied with the gas fireplace insert to the inside of the firebox of the fireplace into which the gas fireplace insert is installed. WARNING FP1218a Fig. 8b ON/OFF switch wiring. If a remote wall switch is required for this fireplace installation, do not wire wall switch to 120V power supply.
Vermont Castings, Majestic Products RHE Natural Vent Insert 4. Flue damper must be fully blocked in the open position or removed for installation. 5. The chimney must be clean and in good working order and constructed of noncombustible materials. 6. Make sure that all chimney cleanouts fit properly so air cannot leak into the chimney. 7. Glass door, screen kits and log grate may be removed for installation of insert into factory built fireplace. 8.
Vermont Castings, Majestic Products RHE Natural Vent Insert Operation of this fireplace when not connected to a properly installed and maintained venting system or tampering with the vent safety shutoff system can result in carbon monoxide (CO) poisoning and possibly death. Stud Thermal Sensor is attached to burner base Fan Kit Fan is installed at the back of the air intake box Stud Valve 115 Volt, 60 Hz. 56W The fan kit includes the following: fan, temperature sensor, speed control and a 6 ft. cord.
Vermont Castings, Majestic Products RHE Natural Vent Insert Operating Instructions General Glass Information Only ceramic glass approved for use in Majestic fireplaces may be used for replacement on this fireplace. 1. The use of substitute glass will void all product warranties. 2. Care must be taken to avoid breakage of the glass. 3. Under no circumstances should this fireplace be operated without front glass properly installed, or with any cracked or broken glass.
Vermont Castings, Majestic Products RHE Natural Vent Insert Flame Adjustment (RN/RP Models) JR4 JR3 JR2 For fireplaces equipped with HI/LO valve, flame adjustment is accomplished by rotating the HI/LO adjustment knob located near the center of the gas control. (Figs. 20 & 21) Turn counterclockwise to decrease flame height Burner Lava Rock Placement LG279 Turn clockwise to increase flame height KR1 Fig. 20 Flame adjustment knob for Honeywell Valve. Fig. 17 RHE25 log and lava rock placement.
Vermont Castings, Majestic Products RHE Natural Vent Insert First Firing LG282 Fig. 23 Correct burner flame appearance for RHE25 and RHE32 models. Upon completing the gas line connection, a small amount of air will be in the lines. When first lighting unit with pilot light, it will take a few minutes to purge themselves of air. Once the purging is complete, the pilot and burner will light and operate as indicated in the instruction manual.
Vermont Castings, Majestic Products RHE Natural Vent Insert Lighting And Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manually. When lighting the pilot follow these instructions exactly. B. BEFORE LIGHTING smell all around the heater area for gas.
Vermont Castings, Majestic Products RHE Natural Vent Insert Troubleshooting the Gas Control System SIT NOVA 820 Millivolt Valve NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: Before doing any gas control service work, remove glass front. SYMPTOM 1. Spark ignitor will not light 2. Pilot will not stay lit after carefully following lighting instructions. 3. Pilot burning, no gas to main burner 4. Frequent pilot outage problem.
Vermont Castings, Majestic Products RHE Natural Vent Insert Troubleshooting the Gas Control System Eurosit 630 Gas Valve NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position. WARNING: Before doing any gas control service work, remove glass front. Symptom 1. Spark ignitor will not light 2. Pilot will not stay lit after carefully following lighting ment instructions. 3. Pilot burning, no gas to burner, Valve knob "ON". 4.
Vermont Castings, Majestic Products RHE Natural Vent Insert Troubleshooting the Gas Control System Honeywell Millivolt Valve START CHECK Gas Supply On NO Supply Line Hooked Up Shutoff Valve Open YES Pilot Lights With Piezo Ignitor NO YES Pilot Stays Lit NO Lockout Has Engaged. Wait 60 Seconds And Try Again. For Spark At Electrode While Depressing Piezo 1/8" Gap To Pilot Hood Needed. All Wiring Connections Replace Piezo Ignitor For Air In The Lines Thermopile Needs A Minimum 325mv.
Vermont Castings, Majestic Products RHE Natural Vent Insert Maintenance Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual. Always handle the logs with care as they are fragile and may also be hot if the fireplace has been in use.
Vermont Castings, Majestic Products RHE Natural Vent Insert 12 19 5 10 a/b 18 31 30 4a/b 16 11 a/b 14 20 24 a/b 8a/b 27 HI 9 a/b it 32 LO F OF PIL OT 6/7 a/b 28 17 13 18 29 15 35 25 34 3 2 22a/b 36 ON PI L I O T 26 OFF OH L PILOT ADJ 38 40 39a/b 33 41a/b 21 23 a/b 44 42a/b T PILO OFF ¥ D LE REMOTE LOCAL ON ¥ 43 45 1d 1d 1d 1f 1e 1e 1c 1b 1f 1f 1e 1c 1b 1a 1b 1c 1a 1a 0836 Vermont Castings, Majestic Products reserves the right to make changes i
Vermont Castings, Majestic Products RHE Natural Vent Insert RHE25/32/42 Series (continued) Ref. 1. 1a. 1b. 1c. 1d. 1e. 1f. 2. 3. 4a. 4b. 5. 6a. 6b. 7a. 7b. 8a. 8b. 9a. 9b. 10a. 10b. 11a. 11b. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22a. 22b. 23a. 23b. 24a. 24b. 25. 26. 27. 28. 20 Description Log Set Complete Log Ember Front Log Front Left Log Front Right Log Rear Log Top Left Log Top Right Lava Rock (Package) Burner Lava Rock (Package) Burner Complete with tiles Nat. Burner Complete with tiles Prop.
Vermont Castings, Majestic Products RHE Natural Vent Insert RHE25/32/42 Series (continued) Ref. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39a. 39b. 40. 41a. 41b. 42a. 42b. 43. 44. 45.
Vermont Castings, Majestic Products RHE Natural Vent Insert Optional Accessories Ceramic Refractory the Zero Clearance Kit and the requirements of the Air Kit when planning out the installation. Optional for RHE25 and RHE32 Model Description RHE25CR RHE32CR RHE42CR Ceramic Firebox Liner Ceramic Firebox Liner Ceramic Firebox Liner Follow the instructions supplied with the Zero Clearance Kit carefully for proper installation. Remote Controls 1.
Vermont Castings, Majestic Products RHE Natural Vent Insert 5. Remove the two screws that hold the top brass trim. 6. Install the two brackets to the studs in the bottom of the top channel. Use the nuts supplied with top trim channel. A flat louvre kit OR a bay window kit need to be chosen to complete the installation. RHE25SSP & HE25LP Replacement Parts 5 6 4 6 4 3 1 2 Trim Assembly 1. Remove the front glass (see "Glass Frame Removal" section). 2.
Vermont Castings, Majestic Products RHE Natural Vent Insert 2. 3. 4. 5. Install the hanging brackets. (Fig. 34) Install bracket on each side of the cabinet. Fig. 38) Install the ceramic piece inside the bay window. Install the bay window by hanging it onto the lower tabs of the hanging brackets. (Fig. 35) 6. Install top louvre by engaging the oblong holes with the upper tabs of the hanging brackets. (Fig. 36) 7. Install brass trim to the steel frame. (Fig.
Vermont Castings, Majestic Products RHE Natural Vent Insert HE25BTKP Replacement Parts 1 11 HI LO 2 16 KT210a 6 9 Fig. 35 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets. 15 10 7 5 3 4 13 12 8 KT211a Fig. 36 Engage the slots in the upper grille top louvre with the upper tabs of the hanging brackets.
Vermont Castings, Majestic Products RHE Natural Vent Insert A4 Riser Kits For use with RHEDV25 (Refer to Page 34, Figure 55) 1. Install the unit according to Homeowner’s Manual. 2. Install the trim according to Installation Instructions. 3. Remove the two (2) screws at the bottom of the trim. 4. Install the riser at the bottom of the trim. (Fig. 55) 5. Fasten the trim with the same two (2) screws removed in Step 3. 3. Install the trim top deflector and use two (2) screws to fasten it. (Fig. 40 & 41) 4.
Vermont Castings, Majestic Products RHE Natural Vent Insert Trim Top Channel Trim Side Channel Trim Side Channel Screw Trim Framing Inner Sides FP1262 Fig. 42 RHESSD and RHESLD trim assembly. A flat louvre kit OR a bay window kit need to be chosen to complete the installation. Frame Mounting General Information The Decorative Front Frame should be installed last after all other work, such as gas connections, venting, etc.
Vermont Castings, Majestic Products RHE Natural Vent Insert RHESS, RHESL, RHESSD, RHESLD, RHESXL Trim Replacement Parts 5 1 1 4 6 2 6 3 7 8 IMPORTANT: Only trim panel assemblies approved by Vermont Castings, Majestic Products can be used on these products. ALL repair parts will be available from your local dealer. When ordering, always give the following information: Model and serial number, part description with finish and part number.
Vermont Castings, Majestic Products RHE Natural Vent Insert RHEBXL B2 RHEBSL & RHEBXL Trims To install the kit you do not have to remove any piece of brass, just add the external pieces. For use with RHEDV32 Trim Assembly Remove the frame trim from the unit if it is already installed. RHEBSL 1. Install trim channels (left and right sides). Use two (2) screws to assemble each piece. 2. Slide on the trim top channel and fasten it from the back side. 3. Install the trim top deflector.
Vermont Castings, Majestic Products RHE Natural Vent Insert B3 RHEFA and RHEFP Trims For use with RHEDV32 Trim Assembly 1. Remove the front glass (Refer to "Glass Frame Removal" section). 2. Install support window trim channel, top and bottom brass trim by using the shortest black screw. (Fig. 45 & 46) 3. Install bottom decorative plate by simply sliding it under the unit floor. No fastening is required for this installation. (Fig. 47) Be sure to remove protective cover. 4.
Vermont Castings, Majestic Products RHE Natural Vent Insert B4 HEBTKP, HESBTKP, HECBTK, HECBTKMB & HEBTA Trims For use with RHEDV32 HECBTK HECBKMB HESBTKP HEBTKP Cast bay window and grilles in classic black trim kit Cast bay window and grilles in midnight black porcelain enamel trim kit Steel bay window with polished brass and cast grilles in classic black trim kit Steel bay window and bay louvres with polished brass trim kit Install the bay window after all other installation work has been completed, th
Vermont Castings, Majestic Products RHE Natural Vent Insert On units fitted with a Honeywell brand control valve the location of the control knobs and the ignitor button may vary slightly from those shown in Figure 51. The Honeywell extension pieces are visually different in design and are not interchangeable with the RN/RP knobs shown in Figure 51. 2. Install the hanging brackets. (Fig. 52) 3. Install bracket on each side of the cabinet. (Fig. 56) 4. Install the two ceramic pieces inside the bay window.
Vermont Castings, Majestic Products RHE Natural Vent Insert HECBTK, HECBTKMB, HESBTKP, HEBTKP, HEBTA Trim Parts Replacement 1 3 14 3 13 6 9 7 10 2 8 4 6 5 7 11 5 20 16 12 15 18 HI LO 19 0801 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. IMPORTANT: Only Trim Panel Assemblies Approved by Vermont Castings, Majestic Products Can Be Used on These Products.
Vermont Castings, Majestic Products RHE Natural Vent Insert Riser Trim Dimensions B5 Cast Trim Options Length A Cast Surround and Flat Face HECBL HECBLUE HECCG HECGR CSSP Cast Surround Black Cast Surround Blue Cast Surround Charcoal Grey Cast Surround Green Polished Brass Small Trim for Cast Surround Polished Brass Large Trim for Cast Surround (to be used with CSSP) CSLP B6 Freestanding Kits Height B Depth C RHER1-Riser 1" 42" (1067mm) 1" (25.6mm) 2.55" (64.8mm) RHER2-Riser 2" 42" (1067mm) 2" (50.
Vermont Castings, Majestic Products RHE Natural Vent Insert 1. Install trim channels (left and right sides) by removing the two (2) screws that hold the side brass trim and put them back to hold both parts. 2. Slide on the trim top channel and fasten it from the back side. 3. Remove the two (2) screws that hold the top brass trim. 4. Install the two (2) brackets to the studs in the bottom of the top channel. Use the nuts supplied with the kit. 5. Reinstall the two (2) screws to hold the top trim channel.
Vermont Castings, Majestic Products RHE Natural Vent Insert C3 RHE42BTKP For use with RHEDV42 RHE42BTKP Bay window with polished brass trim Do not remove existing glass with frame. Bottom Decorative Plate Trim Assembly FP1292 Fig. 61 Slide bottom decorative plate under unit floor.
Vermont Castings, Majestic Products RHE Natural Vent Insert HE42BTKP Trim Replacement Parts 1 12 HI LO 2 Extension Knobs 15 KT204a 14 11 8 10 Fig. 64 Install the knob extensions. (RN/RP models Only) 7 Hanging Bracket 6 3 9 4 13 5 16 KT209a Fig. 65 Hanging bracket alignment. KT210 Fig. 66 Hang the window grille or the steel frame onto the lower tabs of the hanging brackets. KT211a Fig. 67 Engage the slots in the upper grille top louvre with the upper tabs of the hanging brackets.
Vermont Castings, Majestic Products RHE Natural Vent Insert LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.