Free-Standing Direct Vented Fireplaces MODEL D232 Installation Instructions & Homeowner's Manual WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. FOR YOUR SAFETY FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS: DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. * * * * Do not try to light any appliance.
TABLE OF CONTENTS PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation Instructions.................................................................................................. 3 Important Curing/Burn Information ...................................................................
INSTALLATION AND OPERATING INSTRUCTIONS This gas fireplace should be installed by a qualified installer in accordance with local building codes and with current CAN / CGA-B149 (. 1 or .2) Installation codes for Gas Burning Fireplaces and Equipment and CAN/CSA Z 240 .4 Canada. IMPORTANT: PLEASE REVIEW THE FOLLOWING CAREFULLY Remove any plastic from trim parts before turning the fireplace ON. FOR U.S.A Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1.
FIREPLACE DIMENSIONS MODEL D232 A K C DE G I J F H B MODEL D232 A 25" 1/8" 635mm B 24 613mm C 16" 406mm D 20" 508mm E 19" 483mm F 21" 533mm 31 3/4" 806mm H 17 3/4" 451mm I 29 5/8" 752mm J 9" 229mm G 1/2" K 6 165mm L — — M — — N — — -4-
PREPARATION GAS SPECIFICATIONS MODEL FUEL MAX. INPUT GAS CONTROL B.T.U.H The use of wall paper adjacent to this fireplace is not recommended, as the high heat given off by this fireplace may adversely effect the binders in the adhesive used to apply the wallpaper. MIN. INPUT B.T.U.H. D232RN Natural Gas Millivolt Hi/Lo 30,000 21,000 D232RP Propane Gas Millivolt Hi/Lo 30,000 22,500 Before beginning, remove the glass door from the fireplace.
When using copper or flex connector use only approved fittings. Always provide a union when using back iron pipe so that gas line can be easily disconnected for burner or fan servicing. See Fig. 2. See gas specification for pressure details and ratings. INSTALLATION OF REMOTE SWITCH FOR RN/RP GAS VALVE Install on/off switch assembly on either the rear right or left side of the Fireplace. The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi.
GENERAL VENTING INFORMATION Your fireplace is approved to be vented either through the side wall, or vertically through the roof. – Only venting components specifically approved and labelled for this fireplace may be used. – Minimum clearances between vent pipes and combustible materials is one (1") inch (25 mm). – Venting terminals shall not be recessed into a wall or siding. – Horizontal venting must be installed on a level plane without any incline or decline.
;; ;;; ; ;;;; ; ;; ;; ;; ;; Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Recessed Location Outside Corner A= Combustible 6"(152mm) Noncombustible 2"(50mm) A V B= Combustible 6"(152mm) Noncombustible 2"(50mm) V D C C E V B Balcony with perpendicular side wall Balcony with no side wall G V V G= Combustible& Non-Combustible 12"(305mm) C = Maximum depth of 48" (1219mm) for recessed location.
GENERAL INFORMATION ON ASSEMBLING THE VENT PIPES TWIST LOCK PIPES CRIMPED END PIPES When using twist lock pipe it is not necessary to use sealant at the twist lock joints. Before joining elbows and pipes apply a bead of high temperature sealant to crimped end of elbow or pipe. (Fig. 6). The only areas of the venting that need to be sealed with high temperature silicone sealant are the collars on the fireplace and termination, and the sliding joint of any telescopic vent pipes used in the system.
For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18" (45cm). This does not apply if the 45 degree elbows are installed on the vertical part of the vent system. VERTICAL SIDEWALL INSTALLATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
SIDEWALL VENTING GRAPH (Dimensions in Feet) TO USE THE VENT GRAPH For FSDV42 30 29 28 27 26 25 24 RFSDV42 ONLY 23 22 EXAMPLE B: 21 If the vertical dimension from the floor of the fireplace is 7 feet (214cm), the horizontal run to the face of the outer wall must not exceed 8-1/2 feet (259cm).
STEP 3 VENT PIPE ASSEMBLY Place fireplace into position. (Fig. 17). Measure the vertical length (X) required from the base of the flue collars to the centre of the wall opening. STEP 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. Fig. 13 or 15. (For combustible walls first frame in opening. Fig. 14).
STEP 5 STEP 7 ;; ; ;; ; ;; ;; ;; Apply high temperature sealant to 4" and 7" collars or the termination one inch away from crimped end. Guide the vent terminations 4" and 7" collars into their respective vent pipes. Double check that the vent pipes overlap the collars by 2". Secure the termination to the wall with screws provided and caulk around the wall plate to weatherproof. Measure the horizontal length requirement including a 2" overlap , i.e.
Ensure sidewall venting clearances are observed. DO NOT BACK FILL AROUND SNORKEL. SOIL SHOULD NOT BE LESS THAN 4" BELOW SNORKEL. If installing a snorkel a minimum 24" vertical rise is necessary. The maximum horizontal run with the 24" vertical pipe is 36" (915mm). This measurement is taken from the collar of the fireplace to the face of the exterior wall. See vent graph for extended horizontal run if the vertical exceeds 24". FOUNDATION RECESS 1. Establish vent hole through the wall (Fig. 13,14 & 15).
VERTICAL THRU THE ROOF APPLICATIONS TO INSTALL VERTICAL VENTING c) A minimum of an 8 ft. vertical rise. d) Two sets of 45 degree elbow offsets within these vertical installations. From 0 to a maximum of 8 ft. of vent pipe can be used between elbows. (Fig. 25) e) 7DVCS must be used to support offsets. (Fig. 26) This application will require that you first determine the roof pitch and use the appropriate starter kit. (See Venting Components List) 1. Locate your fireplace. 2.
CRIMPED ENDS VENTING COMPONENTS Starter Kit -Model 7DVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7DVSKV-A order 1/12 to 6/12 roof pitch for 7DVSKV-B order 7/12 to 12/12 roof pitch for 7DVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation 45º elbow kit 7DVT45 for Vertical Installation Offsets 90º transition elbow kit 7DVRT90 for Vertical Sidewall Applications or thru-the-roof.
TWIST LOCK VENTING COMPONENTS Starter Kit -Model 7TDVSK - Sidewall Venting Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order flat roof Starter Kit - Model 7TDVSKS -Snorkel Kit for Below Grade Installation 45º elbow kit 7TDV45 for Vertical Installation Offsets 90º transition elbow kit 7TDVRT90 for Vertical Sidewall Applications or thru-the-roof.
OPERATING INSTRUCTIONS GENERAL GLASS INFORMATION GLASS REMOVAL D232 1 . Remove frame window brass trim (See Trim Removal section) 2. Remove remaining bottom 3/8" nut at the bottom of the frame window. 3. Remove 3/8" nut from each side of the frame window (Fig. 32). 4. Remove frame window by pulling it forward and up. Only glass approved for use in with this product may be used for replacement. 1. The use of substitute glass will void all product warranties. 2.
GLASS CLEANING It will be necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non-ammonia household cleaner and warm water (we recommend gas fireplace glass cleaner).
FLAME ADJUSTMENT (RN/RP MODELS) MAINTENANCE For units equipped with Hi/Lo valves, flame adjustment is accomplished by rotating the Hi/Lo adjustment knob located near the centre of the gas control. (Fig. 38 & 39) 1. It is important to keep the burner and the burner compartment clean. This must be done periodically, at least once per season. (See Cleaning Procedure). 2. Clean the brass trim using a soft clean cloth, slightly dampened with lemon oil and buff with a soft clean cloth.
LIGHTING AND OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This fireplace has a pilot which must be lit manually. When lighting the pilot follow these instructions exactly. BEFORE LIGHTING smell all around the fireplace area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. B.
TROUBLE SHOOTING THE GAS CONTROL SYSTEM HONEYWELL MILLIVOLT VALVE START CHECK • GAS SUPPLY ON • SUPPLY LINE HOOKED UP • SHUTOFF VALVE OPEN NO • LOCKOUT HAS ENGAGED. WAIT 60 SECONDS AND TRY AGAIN. • FOR SPARK AT ELECTRODE WHILE DEPRESSING PIEZO — 1/8" GAP TO PILOT HOOD NEEDED. • ALL WIRING CONNECTIONS • REPLACE PIEZO IGNITOR YES PILOT LIGHTS WITH PIEZO IGNITOR NO YES PILOT STAYS LIT NO • FOR AIR IN THE LINES • THERMOPILE NEEDS A MINIMUM 325mV. ADJUST PILOT FLAME HEIGHT. • ALL WIRING CONNECTIONS.
TROUBLE SHOOTING THE GAS CONTROL SYSTEM SIT NOVA 820 MILLIVOLT VALVE Note: Before trouble shooting the gas control system, be sure external gas shut off is in the "On" position. WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT. SYMPTOM 1. Spark ignitor will not light. 2. Pilot will not stay lit after carefully following lighting instructions. 3. Pilot burning, no gas to burner. 4. Frequent pilot outage problem. POSSIBLE CAUSES CORRECTIVE ACTION A.
REPLACEMENT PARTS LIST DESCRIPTION 1. 1a. 1b. 1c. 1d. 1e. 1f. 2. 3a. 3b. 4. 5a. 5b. 6a. 6b. 7a. 7b. 8a. 8b. 9a. 9b. 10a. 10b. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21a. 21b. 22. 23 24a. 24b. 25a. 25b. 26. 27. 28. 29. 30. 31. 32. 33. 36a. 36b. 37. 39. 41. 42. 43. 44. 45. 46. D232 Log Set Complete Log Ember Front Log Front Left Log Front Right Log Rear Log Top Left Log Top Right Burner Lava Rock (Package) Burner with Tiles Nat. Burner with Tiles Prop. Ceramic Tile (Single) Orifice Front Nat.
FREESTANDING REPLACEMENT PARTS 9 a/b 4 41 43 42 3a/b 43 43 10 44 11 26 18 17 15 33 32 31 39 33 29 36 a/b 30 13 19 21a,b 7 a/b it OT OF F HI 39 LO 28 22 47 PIL 37 23 5/6 a,b 25a,b 10a/b 12 8 a/b O H PILOT ADJ ON I L PI LO T OFF 40 16 39 2 24a,b 46 20 27 45 41 13 42 #1 - COMPLETE LOG SET 43 1d 1f 1e 1c 1b 1a D232 - 25 - 17
OPTIONS FAN KIT - FK24 Stud It will be easier to install the fan before connecting the gas line to the fireplace. Thermal sensor location 1. Open front access door panel by pulling forward on brass lip. 2. Install the fan through the opening at the back of the pedestal, with the outlet pointed up and the fan mounting bracket facing the back of the fireplace (Fig. 44). . The fan mounts over two studs which hold the fan just below the firebox floor. Hold the fan in place with the two nuts provided. 3.
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LIMITED WARRANTY & EXTENDED LIFE TIME PROTECTION For Gas Appliance Products* BASIC WARRANTY: The CFM Majestic, Inc.™ (hereinafter referred to collectively as the "Company") warrants that your new Vermont Castings Gas Appliance is free from manufacturing and material defects for a period of one year from date of installation, subject to the following conditions and limitations. EXTENDED LIFE TIME WARRANTY: The heat exchanger, combustion chamber and ceramic burner parts of every *CFM Majestic, Inc.
