INSTALLER/CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier. Decorative Gas Appliance Models: NV360 NV580 WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance.
Vermont Castings Majestic Products NV360/580 Series Table of Contents Thank you and Congratulations on your purchase of a Vermont Castings, Majestic Products fireplace. PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THE APPLIANCE IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation & Operating Instructions ...................................
Vermont Castings Majestic Products NV360/580 Series Installation & Operating Instructions This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA-B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply with the current CAN/CSA Z 240.4 code. For U.S.A installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1.
Vermont Castings Majestic Products NV360/580 Series Fireplace Dimensions Rough Opening Depth W J R I U H K K Recessed CL Nailing Flange T - Rough Opening Width X W Rough Opening Height V G F Outside Air S B C D L P E M O Electrical Access Gas Line Access N A G Q 3565a Fig. 1 Fireplace specifications and framing dimensions. Ref.
Vermont Castings Majestic Products NV360/580 Series Clearance to Combustibles Appliances Top .......................................... 0” (0mm) Bottom ..................................... 0” (0mm) Side ......................................... 0” (0mm) Back ......................................... 0” (0mm) Perpendicular Sidewall ............ 0” (0mm) Top of unit to ceiling ................ 36” (914mm) Front of unit to combustibles ... 36” (914mm) Venting B-Vent ......................................
Vermont Castings Majestic Products NV360/580 Series Framing and Finishing Gas Inlet & Manifold Pressures Check fireplace to make sure it is levelled and properly positioned. 1. Choose the unit location. 2. Nailing flanges are supplied with the fireplace (found on the fireplace hearth). To level the box and secure it firmly in place, remove the nailing flanges from the hearth and install at the sides of the fireplace as shown in Figure 3. 3.
Vermont Castings Majestic Products NV360/580 Series Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1” (25mm). Never apply soap and water solution with a spray bottle. Do not use an open flame for leak testing. The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. Isolate or disconnect this or any other gas appliance control from the gas line when pressure testing.
Vermont Castings Majestic Products NV360/580 Series Install the Venting System, Flashing and Termination INSIDE ELECTRICAL BOX FRONT NOTE: The NV360 uses a 6” B-vent system. The NV580 uses an 8” B-vent system (refer to Accessories, Page 25, for adapter). OF UN IT Refer to venting installation instructions provided by the B-vent manufacturer. OUTSIDE Refer to Page 4, Figure 1 to locate chimney centerline dimension from a combustible back wall.
Vermont Castings Majestic Products NV360/580 Series Venting Runs Horizontal Run (in feet) 1 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 2 3 4 5 6 7 8 9 10 11 12 Vertical Run (in feet) A B = Acceptable venting configuration = Unacceptable venting configuration A: Vertical installations up to 40 feet (12m) in height. Up to an 8 ft. horizontal vent run can be installed within the vent system using a maximum of two (2) 90-degree elbows or four (4) 45-degree elbows.
Vermont Castings Majestic Products NV360/580 Series Operating Instructions Glass Information Glass Frame Only glass approved for use in Majestic Fireplaces products may be used for replacement. Fireplace Front • The use of any non-approved replacement glass will void all product warranties. Clamps • Care must be taken to avoid breakage of the glass. • Under no circumstances should this appliance be operated without the front glass or with broken glass.
Vermont Castings Majestic Products NV360/580 Series 4. Place front left log on top of burner, left side. Align log's bottom holes with left bracket log locator studs. 5. Place front right log on top of burner, right side. Align log's bottom holes with right bracket log locator studs. 7. Place top cross logs onto locator notches. Ensure logs are secure. (Fig. 11 or 12) Top logs must be placed properly onto notches.
Vermont Castings Majestic Products NV360/580 Series Flame Characteristics Test Chimney Draw It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to the illustrations below (Figs. 15, 16, 17). If any of the flames appear abnormal call a service person. A "Chimney Draw" test must be made before the installation is complete. 1. Close all doors and windows in the home and start exhaust fans in the kitchen and bathroom. 2.
Vermont Castings Majestic Products NV360/580 Series Lighting And Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manually. When lighting the pilot follow these instructions exactly. B. BEFORE LIGHTING smell all around the heater area for gas.
Vermont Castings Majestic Products NV360/580 Series Vent Safety Switch Electrical Connection This fireplace incorporates the use of a Vent Safety Shut-off Switch. The sensor and wiring are factory installed and should not be removed or altered during installation. The sensor is wired in series between the wall mounted “ON/OFF” switch and the Electronic Ignition Module (Fig. 19) or the thermopile and the gas valve (Fig.
Vermont Castings Majestic Products NV360/580 Series Troubleshooting Honeywell VS8421 Remove glass door before service work CHECK Gas Supply On NO ▼ START • Supply Line Hooked Up • Shut off Valve Open YES • Lockout Has Engaged. Wait 60 Seconds And Try Again. ▼ NO ▼ Pilot Lights With Piezo Ignitor • For Spark At Electrode While • • YES • For Air In The Lines • Thermopile Needs A Min. NO ▼ ▼ Pilot Stays Lit • • • • YES 325mv. Adjust Pilot Flame Height.
Vermont Castings Majestic Products NV360/580 Series Troubleshooting the Gas Control System SIT NOVA 820 MILLIVOLT VALVE Note: Before trouble shooting the gas control system, be sure external gas shut off is in the “ON” position. WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT. SYMPTOM 1. Spark ignitor will not light 2. Pilot will not stay lit after carefully following lighting instructions. POSSIBLE CAUSES A. Defective or misaligned electrode at pilot. Using a match, light pilot.
Vermont Castings Majestic Products NV360/580 Series Fuel conversion must be completed by qualified personnel Fuel Conversion Procedure Honeywell Valve Only This conversion is for the NV360/580 equipped with a Honeywell valve only. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OFF. Turn OFF any electricity that may be going to the appliance. CAUTION: Logs may be HOT! Allow to cool before proceeding. 1. Open bottom grille to gain access to valve. Remove glass door.
Vermont Castings Majestic Products NV360/580 Series 13. 14. 15. 16. Remove pilot hood by lifting up. (Fig. 26) Remove pilot orifice with allen wrench. (Fig. 27) Install LP pilot orifice. Re-install pilot hood and be sure to align with index tab. Installation is complete. Pilot Hood Pilot Bracket CO105a Replacement of Ceramic Hearth Panels 1. Turn unit OFF. NOTE: Be sure unit is cool. 2. Remove glass. 3. Remove logs. Remove old hearth panels and discard. 4.
Vermont Castings Majestic Products NV360/580 Series Maintenance Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual. Always handle the logs with care as they are fragile and may also be hot if the fireplace has been in use.
Vermont Castings Majestic Products NV360/580 Series 1c 1c 1b 1a 5a,b 2 6 4 1a 1g 1b 14 3 15 1d 1d 7 1e DV580 DV360 1e 1f 11 19 13 16 8a 21a-d 9 8b 10a 12 10b 17 22 20 33 27 35 36a 36b O H 26 25 I L 32 34a/b ON PIL O T OFF 40 29 TPTH 28 TP TH PILOT ADJ 41 37 31 42 18 23 a/b 38 47 24 a/b 39 3565 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time,
Vermont Castings Majestic Products NV360/580 Series NV360/580 (continued) Ref. 6. 7. 8a. 8b. 9. 10a. 10b. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21a. 21b. 21c. 21d. 22. 23a. 23b. 24a. 24b. 25a. 25b. 26. 27. 28. 29. 31. 32. 33. 34a. 34b. 35. 36a. 36b. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47.
Vermont Castings Majestic Products NV360/580 Series Optional Accessories Available Fan Kits FK12 Fan Assembly 1. Open lower louvre. 2. Install FK12 fan in back of unit between hearth supports. (Fig. 29) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the supply lead into a conveniently located wall socket or by using a hard-wired EB1 connector box. 5. Be sure fan motor does not touch nearby metal. Side View Cold Air Box Front of Unit Method A Route the 6’ (1.
Vermont Castings Majestic Products NV360/580 Series Remote Controls Optional remote control units are available to control different functions of the appliance. Model Function/s Controlled MRC1 “ON/OFF” MRC2 “ON/OFF” and Temperature MRC3 “ON/OFF” and Temperature control with a digital and a programmable 24 hour clock IMT Wall mounted thermostat control Rear Ceramic Panel Back of Firebox Burner Rear Log Support Ceramic Refractory Lining H102 1. Remove glass and logs. Fig.
Vermont Castings Majestic Products NV360/580 Series LIMITED LIFETIME WARRANTY PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
