Instruction manual

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Instruction manual for Hendor pumps & lters

1. Introduction

2. Safety precautions

3. Receipt

4. Installation / Operation and maintenance

4.1 Vertical pumps

4.2 Horizontal pumps

4.3 Filter chambers

5. Trouble shooting

6. EC declaration

7. Exploded view and Parts list

1. Introduction

Thank you for choosing a Hendor product. Before starting to use this product Hendor strongly recommends to read this owner’s manual

thoroughly and to follow instructions as closely as possible. In this way your product will function properly for years to come. This owner’s

manual contains all obligatory safety precautions. The manual should be put at disposal of the end-user of this product and should be

present at site in order to allow operator and maintenance crew to use it.

2. Safety precautions

The presented symbols are safety alert symbols. Be alert to potential personal injury in case symbols on the product or in this manual

are shown.

This label warns for risk of electrical shock when failing to observe.

DANGER

This label warns about hazards that can cause personal injury, death or major property damage if ignored.

Keep in mind that the product can contain chemical liquids.

WARNING

Carefully read and follow all safety instructions in the manual and on the pump.

Keep safety labels in good condition. Replace missing or damaged safety labels.

Summary of content (20 pages)

PAGE 1
Instruction manual for Hendor pumps & filters 1. 2. 3. 4. Introduction Safety precautions Receipt Installation / Operation and maintenance 4.1 Vertical pumps 4.2 Horizontal pumps 4.3 Filter chambers 5. Trouble shooting 6. EC declaration 7. Exploded view and Parts list 1. Introduction Thank you for choosing a Hendor product. Before starting to use this product Hendor strongly recommends to read this owner’s manual thoroughly and to follow instructions as closely as possible.
PAGE 2
.1 Installation Pumps and filters should be connected in the prescribed way. The user always has to consider personal safety and health for himself as well as his direct vicinity. 3-phase I W2 U2 U1 L1 2.2 V1 L2 V2 W1 L3 single phase r W2 U1 L1 U2 V1 L2 V2 W1 N L L3 Electrical 1. Only qualified electricians are allowed to connect pumps according to local regulations of the power supplier. 2.
PAGE 3
4.1 Vertical pumps 4.1.1 Installation minimum bottom distance vertical pumps 120 100 D200 80 Distance in mm Take notice of enough bottom clearance at the suction side of vertical pumps. See recommendations for bottom clearance. Hendor vertical pumps are designed for in-tank installation. Out-of-tank models are optional and require special installation instructions. D170 60 D110 / D120 40 D90 20 0 0 15000 Immersion length (mm) 2 min.
PAGE 4
Electric Motor All motors are fitted with standard ball bearings. - by removing rear-end and front-end cover, bearings are accessible. - rear bearing can be taken off by standard puller. - front bearing is only accessible after taking out spring ring and removing front shield. front bearing of vertical pump motors can only be taken off by applying special Hendor bearing puller. Replacing worn or damaged parts Dismounting and refitting should be carried out very carefully.
PAGE 5
4.2 Horizontal Pumps 4.2.1 Installation Horizontal magnetic drive & seal pumps are very sensitive to suction conditions. Many pump problems are caused by poor suction conditions. The bigger the pump and the higher the temperature, the more important the general hydraulic guidelines should be applied. Always try to respect the basic rules for liquid velocity v (m/s).
PAGE 6
4.2.3 Dismantling and reassembly 4.2.3.1 ! Magnetic drive pumps General precautions prior to dismantling - always drain liquid from pump. - disconnect all necessary electric cables or use switch on pump. - disconnect suction and discharge piping (watch spilling liquid). - do work on a clean bench. When ordering Hendor parts always quote Pump Type and Serial Number. Dismantling - remove bolts from pump casing. - take out impeller and impeller shell; mind strong magnetic force.
PAGE 7
Assembly - put back cover including static seal ring in place against steel bracket; mind upright position of supply channel for seal. place flat rubber gasket in position. put a spacer (thickness 2 mm) between back cover and steel bracket (adjusting pre-load on seal). put impeller back into position; mind correct position of all rotating parts. push impeller firmly as far as possible; hold that position and secure front hex. screw in coupling. remove spacer from back cover.
PAGE 8
4.3 Filter chambers 4.3.1 Installation Following rules should be respected when installing filter chambers: Bottom of filter chamber (by preference) is placed at the same height as bath level; this will ensure an easy medium change and prevents unwanted emptying of tank. 1. Maximum pressure should not exceed indication on dial of manometer. 2. Maximum allowable pressure at temperature range is indicated on top of filter chamber. 3.
PAGE 9
5.
PAGE 10
6. EC-Declaration of conformity Manufacturer: Address: Hendor Pompen BV P.O.
PAGE 11
Series D90 - PP/PVDF 218 Series D110 - PP 218 211 211 224 209 option 206 704 703 201 202 204 207 211 212 213 218 224 703 704 201 207 207 Volute Volute cover Impeller Shaft protection pipe Electric motor O-ring Suction extension pipe Motor drip cover Splash guard Connection Connection 216 201 208 204 204 201 202 203 204 206 207 208 209 211 213 216 218 Volute Volute cover Strainer Impeller Discharge pipe Shaft protection pipe Discharge elbow Mounting plate Electric motor Suction extension pi
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Series D160 - SS316 Series D170 - PP/PVDF 218 218 211 216 211 216 209 201 215 204 209 222 223 204 205 212 201 219 206 201 204 205 209 211 212 215 216 218 219 222 223 Volute Impeller Impeller screw Mounting plate Electric motor O-ring Bracket Fastener kit Motor drip cover Fixation set V-ring Bearing 201 202 203 204 206 209 211 212 213 216 218 220 221 Volute Volute cover Strainer Impeller Discharge pipe Mounting plate Electric motor O-ring Suction extension pipe Fastener kit Motor drip cover Unio
PAGE 13
Series M10 - M11 - M15 - PP/PVDF F on PVD ly 111 115 117 703 113 out 114 105 104 106 101 703in C 100 B 100 A 101 104 105 106 111 113 114 115 117 119 175 703 100 119 100A Pump without motor 100B Wet end 100C Impeller complete Volute Impeller O-ring Shaft Electric motor O-ring (PVDF only) Impeller housing Bracket Drive magnet Fastener kit O-ring kit (all O-rings) Connection Series MX40 - MX60 - MX90 - MX120 - PP/PVDF MX120 only 707out 111 707in 115 117 114 105 108 703out 104
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Series M110 - M150 - M220 - M300 - M400 - PP/PVDF W 3-4k Only 111 xcl. WE 1.
PAGE 15
11/12-K-PP F-11/12A-K-PP 329 329 321 321 320 320 403 403 403 403 401 401 401 401 402 402 401 302 361 310 339 703in 301 314 702 701 703out 401 302 301 302 310 314 320 321 329 339 361 375 401 402 403 701 702 703 Mounting plate Filter housing O-ring Fastener kit Gasket Cover Air release valve O-ring Seal plug O-ring kit (all O-rings) Support rod Extension bushing Knob support rod Connection Connection Connection 302 305 310 314 320 321 329 329 310 339 305 314 701 702 704 339 375
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F-31/32A-K/P-PP 350 328 335 327 326 325 329 334 321 320 319 317 304 403 411 403 410 302 409 400 303 408 701 702 401 401 405 402 407 406 301 405 404 404 401 703in 703out 403 301 302 303 304 317 319 320 321 325 326 327 328 329 334 335 350 375 400 401 402 403 404 405 406 407 408 409 410 411 701 702 703 Mounting plate Filter housing Bottom ring Top ring Rod Star knob Gasket Cover Gauge housing Membrane Cover gauge housing Pressure gauge Air release valve O-ring O-ring Assembly pr
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F-71/72A-K/P-PP 350 328 335 327 326 325 329 334 301 Mounting plate 302 Filter housing 303 Bottom ring 304 Top ring 317 Rod 319 Star knob 320 Gasket 321 Cover 325 Gauge housing 326 Membrane 327 Cover gauge housing 328 Pressure gauge 329 Air release valve 334 O-ring 335 O-ring 350 Assembly pressure gauge 375 O-ring kit (all O-rings) 400 Filter element 401 Support rod 402 Extension bushing 403 Knob support rod 404 O-ring 405 Baseplate disc/cartridge 406A O-ring 406B O-ring 407 Base disc holder 408 Rod dis
PAGE 18
F-71/72A-B-PP 350 328 327 326 325 334 335 329 321 320 319 304 317 302 414 413 303 702 701 301 302 303 304 317 319 320 321 325 326 327 328 329 334 335 350 375 404 412 413 414 701 702 703 Mounting plate Filter housing Bottom ring Top ring Rod Star knob Gasket Cover Gauge housing Membrane Cover gauge housing Pressure gauge Air release valve O-ring O-ring Assembly pressure gauge O-ring kit (all O-rings) O-ring Inner cylinder Basket Sealing Connection Connection Connection 301 412 703out 703in
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F-151/152A-K/P-PP 350 328 335 327 326 325 329 334 301 Mounting plate 302 Filter housing 303 Bottom ring 304 Top ring 317 Rod 319 Star knob 320 Gasket 321 Cover 325 Gauge housing 326 Membrane 327 Cover gauge housing 328 Pressure gauge 329 Air release valve 334 O-ring 335 O-ring 350 Assembly pressure gauge 375 O-ring kit (all O-rings) 400 Filter element 401 Support rod 402 Extension bushing 403 Knob support rod 404 O-ring 405 Baseplate disc/cartridge 406A O-ring 406B O-ring 407 Base disc holder 408 Rod d
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350 328 327 326 325 334 F-362A-K/P-PP 335 329 302 303 304 306 317 319 320 321 322 323 324 325 326 327 328 329 331 334 335 350 375 400 401 402 403 404 405 409 410 415 416 600 701 702 703 322 323 321 320 319 331 317 304 403 410 400 302 409 303 415 2 401 416 702 402 401 405 404 306 600 405 404 701 703 350 324 328 327 326 325 334 362A-K/P-S-PP 335 329 322 323 321 320 319 331 317 304 410 302 403 400 340 409 303 415 2 702 401 416 402 701 405 404 306 703 401 405 404 60