SINAMICS S150 Converter Cabinet Units 75 kW to 1200 kW Operating Instructions · 10/2008 SINAMICS s
Preface SINAMICS SINAMICS S150 Drive converter cabinet units Safety information 1 Device overview 2 Mechanical installation 3 Electrical installation 4 Commissioning 5 Operation 6 Setpoint channel and closedloop control 7 Output terminals 8 Functions, monitoring, and protective functions 9 Operating Instructions Diagnosis / faults and alarms 10 Maintenance and servicing 11 Technical specifications 12 Appendix Control version V2.
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Preface User documentation WARNING Before installing and commissioning the converter, make sure that you read all the safety notes and warnings carefully, including the warning labels on the equipment itself. The warning labels must always be legible. Missing or damaged labels must be replaced. Structure of this documentation The customer documentation comprises general and individual documentation.
Preface The individual documentation describes precisely one customized cabinet unit and contains the following: ● Dimension drawing The dimension drawing documents the dimensions of the ordered cabinet unit. ● Layout diagram The layout diagram shows the components installed in the ordered cabinet unit. ● Circuit diagram The circuit diagram shows the electrical components installed in the ordered cabinet unit, their interconnections and the customer interfaces.
Table of contents Preface ...................................................................................................................................................... 5 1 2 3 4 Safety information.................................................................................................................................... 15 1.1 Warnings ......................................................................................................................................15 1.
Table of contents 4.8 4.8.1 Signal connections ...................................................................................................................... 62 Customer terminal block (-A60) .................................................................................................. 62 4.9 4.9.1 4.9.2 4.9.3 4.9.4 4.9.5 4.9.6 4.9.7 4.9.8 4.9.9 4.9.10 4.9.11 4.9.11.1 4.9.12 4.9.13 4.9.14 4.9.15 4.9.16 4.9.17 4.9.17.1 4.9.17.2 4.9.17.3 4.9.18 4.9.18.1 4.9.18.2 4.9.18.3 4.9.19 4.9.19.1 4.9.19.
Table of contents 6 5.5 5.5.1 5.5.2 First commissioning with the AOP30 .........................................................................................165 First commissioning ...................................................................................................................165 Basic commissioning .................................................................................................................167 5.6 Status after commissioning.....................................
Table of contents 7 8 9 10 6.7.7.6 6.7.7.7 6.7.7.8 6.7.8 6.7.9 6.7.10 AOP setpoint ............................................................................................................................. 238 Timeout monitoring ................................................................................................................... 239 Operator input inhibit / parameterization inhibit ........................................................................ 239 Faults and alarms..........
Table of contents 9.2.3 9.2.4 Variable power factor (reactive power compensation) ..............................................................307 Settings for the infeed (Active Infeed) under difficult line conditions .........................................308 9.3 9.3.1 9.3.1.1 9.3.1.2 9.3.2 9.3.3 9.3.4 9.3.5 9.3.6 9.3.6.1 9.3.6.2 9.3.6.3 9.3.7 9.3.7.1 9.3.7.2 9.3.7.3 9.3.7.4 9.3.8 9.3.9 9.3.9.1 9.3.9.2 9.3.10 9.3.11 9.3.12 9.3.13 9.3.14 Drive functions ..............................................
Table of contents 9.5 9.5.1 9.5.2 9.5.3 9.5.4 9.5.5 10 11 12 Monitoring and protective functions .......................................................................................... 405 Protecting power components................................................................................................... 405 Thermal monitoring and overload responses............................................................................ 406 Blocking protection............................................
Table of contents 12 A 11.6 Messages after replacing DRIVE-CLiQ components.................................................................478 11.7 Upgrading the cabinet unit firmware ..........................................................................................479 11.8 Loading the new operator panel firmware from the PC. ............................................................480 Technical specifications...............................................................................
Table of contents 14 Drive converter cabinet units Operating Instructions, 10/2008, A5E00288214A
Safety information 1.1 1 Warnings WARNING Hazardous voltages are present when electrical equipment is in operation. Severe personal injury or substantial material damage may result if these warnings are not observed. Only qualified personnel are permitted to work on or around the equipment. This personnel must be thoroughly familiar with all warning and maintenance procedures described in these operating instructions.
Safety information 1.2 Safety and operating instructions 1.2 Safety and operating instructions DANGER This equipment is used in industrial high-voltage installations. During operation, this equipment contains rotating and live, bare parts. For this reason, they could cause severe injury or significant material damage if the required covers are removed, if they are used or operated incorrectly, or have not been properly maintained.
Safety information 1.3 Components that can be destroyed by electrostatic discharge (ESD) 1.3 Components that can be destroyed by electrostatic discharge (ESD) CAUTION The board contains components that can be destroyed by electrostatic discharge. These components can be easily destroyed if not handled properly. If you do have to use electronic boards, however, please observe the following: • You should only touch electronic boards if absolutely necessary.
Safety information 1.3 Components that can be destroyed by electrostatic discharge (ESD) Residual risks of power drive systems When carrying out a risk assessment of the machine/plant in accordance with the EU Machinery Directive, the machine manufacturer/plant operator must consider the following residual risks associated with the control and drive components of a power drive system (PDS). 1.
Safety information 1.3 Components that can be destroyed by electrostatic discharge (ESD) WARNING Electromagnetic fields "electro smog" Electromagnetic fields are generated by the operation of electrical power engineering installations such as transformers, converters or motors. Electromagnetic fields can interfere with electronic devices, which could cause them to malfunction. For example, the operation of heart pacemakers can be impaired, potentially leading to damage to a person's health or even death.
Safety information 1.
Device overview 2.1 2 Chapter content This chapter provides information on the following: ● Introduction to the cabinet units ● The main components and features of the cabinet unit ● The cabinet unit wiring ● Explanation of the type plate 2.2 Applications, features, and design 2.2.
Device overview 2.2 Applications, features, and design 2.2.
Device overview 2.2 Applications, features, and design Service Our worldwide sales and service network offers our customers consulting services tailored to their needs, provides support with planning and design, and offers a range of training courses. For detailed contact information and the current link to our Internet pages, refer to chapter "Diagnosis / faults and alarms", section "Service and Support".
Device overview 2.3 Structure 2.3 Structure The SINAMICS S150 drive converter cabinet units are characterized by their compact, modular, and service-friendly design. Line and motor-side components as well as additional monitoring devices can be installed in the converter cabinet units. A wide range of electrical and mechanical components enable the drive system to be optimized in line with prevailing requirements.
Device overview 2.3 Structure /LQH &RQQHFWLRQ 0RGXOH $ $FWLYH ,QWHUIDFH 0RGXOH $ $FWLYH /LQH 0RGXOH * 0RWRU 0RGXOH 7 &8 &RQWURO 8QLW $ /LQH FLUFXLW EUHDNHU ZLWK IXVHV 4 &XVWRPHU WHUPLQDO EORFN $ 0RWRU FRQQHFWLRQ ; 3RZHU VXSSO\ ; Figure 2-2 Example of a cabinet unit (e.g.
Device overview 2.4 Wiring principle 2.
Device overview 2.5 Type plate 2.
Device overview 2.
Device overview 2.5 Type plate Explanation of the option short codes Table 2- 3 Explanation of the option short codes Input options L00 Line filter for use in the first environment to EN 61800-3, category C2 (TN/TT systems) L26 Main circuit breaker incl. fuses for output currents < 800 A Output options L08 Motor reactor L10 dv/dt filter plus Voltage Peak Limiter L15 Sine-wave filter (only for 380 V – 480 V 3 AC, max.
Device overview 2.
Mechanical installation 3.
Mechanical installation 3.2 Transportation and storage 3.2 Transportation and storage Transportation WARNING The following must be taken into account when the devices are transported: • The devices are heavy. Their center of gravity is displaced and they can be top heavy. • Suitable hoisting gear operated by trained personnel is essential due to the weight of the devices. • The devices must only be transported in the upright position indicated.
Mechanical installation 3.2 Transportation and storage Note Notes regarding damage in transit • Carry out a thorough visual inspection of the device before accepting the delivery from the shipping company. • Check that you have received all the items specified on the delivery note. • Notify the shipping company immediately of any missing components or damage. • If you identify any hidden defects or damage, contact the shipping company immediately and ask them to examine the device.
Mechanical installation 3.3 Installation 3.3 Installation WARNING To ensure that the devices operate safely and reliably, they must be properly installed and commissioned by qualified personnel, taking into account the warnings provided in these operating instructions. In particular, the general and national installation and safety guidelines for high-voltage installations (e.g.
Mechanical installation 3.3 Installation 3.3.1 Mechanical installation: checklist Use the following checklist to guide you through the mechanical installation procedure for the cabinet unit. Read the safety information at the start of these Operating Instructions before you start working on the device. Note Check the boxes accordingly in the right-hand column if the activity applies to the cabinet unit in your scope of supply.
Mechanical installation 3.3 Installation 3.3.2 Preparation On-site requirements The cabinet units are designed for installation in closed, electrical operating areas in compliance with EN 61800-5-1. A closed electrical operating area is a room or area containing electrical equipment which can be accessed by trained personnel only. Access is controlled by a door or other form of barricade which can be opened only by means of a key or other tool.
Mechanical installation 3.3 Installation Required tools To install the connections, you will require: ● Spanner or socket spanner (w/f 10) ● Spanner or socket spanner (w/f 13) ● Spanner or socket spanner (w/f 16/17) ● Spanner or socket spanner (w/f 18/19) ● Hexagon-socket spanner (size 8) ● Torque wrench up to 50 Nm ● Screwdriver, size 2 ● Screwdriver Torx T20 ● Screwdriver Torx T30 3.3.
Mechanical installation 3.3 Installation 3.3.4 Fitting additional canopies (option M21) or hoods (option M23, M43, M54) To increase the degree of protection of the cabinets from IP20 (standard) to IP21, IP23, IP43, or IP54, additional canopies or hoods are supplied. These must be fitted once the cabinets have been installed. Description The degree of protection can be increased to IP21 by fitting an additional canopy.
Mechanical installation 3.3 Installation Attaching a canopy to increase the degree of protection to IP21 (option M21) 1. Remove the crane transport assembly (if fitted). 2. Attach the spacers to the roof of the cabinet at the positions specified. You may have to remove the protective grille. 3. Fit the canopy to the spacers. NOTICE In order to prevent water dripping into the spaces between the cabinet units connected in series, there are "drain channels" on the sides of the canopies.
Mechanical installation 3.3 Installation Fitting a hood to increase the degree of protection to IP23/IP43/IP54 (option M23/M43/M54) 1. Remove the crane transport assembly (if fitted). 2. Make sure that a perforated top cover is not fitted on the top of the cabinet (depending on production requirements, this can be fitted at a later stage). 3. Options M43 and M54 only: Use the sealing tape provided to attach the contact surfaces of the hood to the top of the cabinet. 4.
Mechanical installation 3.3 Installation 3.3.5 Line connection from above (option M13), motor connection from above (option M78) Description With options M13 and M78, the cabinet unit is equipped with an additional hood. The connection straps for the power cables, the clamping bar for mechanically securing the cables, an EMC shield bus, and a PE busbar are located within the hood. The hood adds an extra 405 mm to the cabinet height.
Mechanical installation 3.
Electrical installation 4.
Electrical installation 4.2 Checklist for electrical installation 4.2 Checklist for electrical installation Use the following checklist to guide you through the electrical installation procedure for the cabinet unit. Read the safety information at the start of these Operating Instructions before you start working on the device. Note Check the boxes accordingly in the right-hand column if the activity applies to the cabinet unit in your scope of supply.
Electrical installation 4.2 Checklist for electrical installation Item Activity Fulfilled/Complete 8 The type plate can be used to ascertain the date of manufacture. If the period from the date of manufacture to initial commissioning or the cabinet unit downtime is less than two years, the DC link capacitors do not have to be re-formed.
Electrical installation 4.2 Checklist for electrical installation Item Activity Fulfilled/Complete Signal connections 16 Cabinet unit operation by higher-level controller / control room. The control cables must be connected in accordance with the interface assignment and the shield applied. Taking into account electrical interference and the distance from power cables, the digital and analog signals must be routed with separate cables.
Electrical installation 4.
Electrical installation 4.
Electrical installation 4.3 Important safety precautions 4.3 Important safety precautions WARNING The cabinet units are operated with high voltages. All connection procedures must be carried out when the cabinet is de-energized. All work on the device must be carried out by trained personnel only. Non-observance of these warning notices can result in death, severe personal injury or substantial property damage.
Electrical installation 4.4 Introduction to EMC 4.4 Introduction to EMC What is meant by EMC? Electromagnetic compatibility (EMC) describes the capability of an electrical device to function satisfactorily in an electromagnetic environment without itself causing interference unacceptable for other devices in the environment.
Electrical installation 4.4 Introduction to EMC & )LUVW HQYLURQPHQW & & 6HFRQG HQYLURQPHQW & Figure 4-2 Definition of categories C1 to C4 Table 4- 1 Definition of the first and second environments Definition of the first and second environments First environment Residential buildings or locations at which the drive system is connected to a public low-voltage supply network without a transformer.
Electrical installation 4.5 EMC-compliant design 4.5 EMC-compliant design The following section provides some basic information and guidelines that will help you comply with the EMC and CE guidelines. cabinet assembly ● Connect painted or anodized metal components using toothed self-locking screws or remove the insulating layer. ● Use unpainted, de-oiled mounting plates. ● Establish a central connection between ground and the protective conductor system (ground).
Electrical installation 4.5 EMC-compliant design ● If it is impossible to avoid crossing cables, conductors or cables that carry signals of different classes must cross at right angles, especially if they carry sensitive signals that are subject to interference.
Electrical installation 4.6 Power connections Protective ground conductors ● According to EN 61800-5-1, Section. 6.3.6.7, the minimum cross-section of the protective ground conductor must conform to the local safety regulations for protective ground conductors for equipment with a high leakage current. 4.
Electrical installation 4.6 Power connections Note The PROTOFLEX-EMV-3 PLUS shielded cable recommended by Siemens is the protective conductor and comprises three symmetrically-arranged protective conductors. The individual protective conductors must each be provided with cable eyes and be connected to ground. The cable also has a concentric flexible braided copper shield.
Electrical installation 4.6 Power connections Direction of motor rotation With induction machines with a clockwise phase sequence (looking at the drive shaft), the motor must be connected to the cabinet unit as follows.
Electrical installation 4.6 Power connections 4.6.3 Adjusting the fan voltage (-G1 -T10, -T1 -T10) The power supply for the device fans (230 V 1 AC) in the Active Line Module (-G1 -T10) and in the Motor Module (-T1 -T10) is generated from the main supply system by means of transformers. The locations of the transformers are indicated in the layout diagrams supplied. The transformers are fitted with primary taps so that they can be fine-tuned to the rated supply voltage.
Electrical installation 4.6 Power connections NOTICE If the terminals are not reconnected to the actual line voltage: • The required cooling capacity cannot be provided because the fan rotates too slowly. • The fan fuses may blow due to an overcurrent. Note The order numbers for fan fuses that have blown can be found in the spare parts list.
Electrical installation 4.6 Power connections 4.6.4 Adjusting the internal power supply (-A1-T10) A transformer is installed in the Line Connection Module (-A1-T10) to produce the internal 230 V AC supply voltage for the cabinet unit. The location of the transformer is indicated in the layout diagrams supplied. When delivered, the taps are always set to the highest level. The line-side terminals of the transformer may need to be reconnected to the existing line voltage.
Electrical installation 4.6 Power connections 4.6.5 Removing the connection bracket for the interference-suppression capacitor with operation from an ungrounded supply If the cabinet unit is operated from an ungrounded supply/IT system, the connection bracket for the interference-suppression capacitor of the active interface modules (-A2) must be removed.
Electrical installation 4.7 External supply of the auxiliary supply from a secure line 4.7 External supply of the auxiliary supply from a secure line Description An external auxiliary supply is always recommended if communication and closed-loop control are to be independent of the supply system. An external auxiliary supply is particularly recommended for low-power lines susceptible to short-time voltage dips or power failures.
Electrical installation 4.8 Signal connections 4.8 Signal connections 4.8.1 Customer terminal block (-A60) Note The factory setting and description of the customer terminal blocks can be found in the circuit diagrams. The location of the customer terminal block in the cabinet unit is indicated in the layout diagram. Shield connection The shield connection of shielded control cables on the customer terminal block –A60 is established in the immediate vicinity of the terminal block.
Electrical installation 4.
Electrical installation 4.
Electrical installation 4.8 Signal connections Note The digital inputs (terminals -X520 and -X530) in the example are powered by the internal 24 V supply of the customer terminal block (terminal -X540). The two groups of digital inputs (optocoupler inputs) have a common reference potential for each group (ground reference M1 or M2). To close the circuit when the internal 24 V supply is used, the ground references M1 / M2 must be connected to internal ground (M).
Electrical installation 4.8 Signal connections X530: 4 digital inputs Table 4- 9 Terminal block X530 Technical specifications Terminal Designation 1) 1 DI 4 2 DI 5 3 DI 6 4 DI 7 5 M2 Ground reference 6 M Electronics ground 1) Voltage: - 3 V to 30 V Typical current consumption: 10 mA at 24 V Reference potential is always terminal M2 Level: - high level: 15 V to 30 V - low level: -3 V to 5 V DI: digital input; M2: ground reference; M: Electronics ground Max. connectable cross-section: 1.
Electrical installation 4.8 Signal connections S5: Selector for voltage/current AI0, AI1 Table 4- 11 Selector for voltage/current S5 Switch Function S5.0 Selector voltage (V) / current (I) Al0 S5.1 Selector voltage (V) / current (I) Al1 Note When delivered, both switches are set to current measurement (switch set to "I"). X522: 2 analog outputs, temperature sensor connection Table 4- 12 Terminal block X522 Terminal Designation 1) 1 AO 0V+ Technical specifications -10 V - +10 V (max.
Electrical installation 4.8 Signal connections X540: Joint auxiliary voltage for the digital inputs Table 4- 13 Terminal block X540 Terminal Designation Technical specifications 8 P24 24 V DC 7 P24 6 P24 Max. total load current of +24 V auxiliary voltage of terminal blocks X540 and X541 combined: 150 mA 5 P24 4 P24 3 P24 2 P24 1 P24 continued short-circuit proof Max. connectable cross-section: 1.5 mm² Note This voltage supply is only for powering the digital inputs.
Electrical installation 4.8 Signal connections CAUTION Due to the limitation of the aggregate of the output currents an over-current can cause a short circuit on an output terminal or even intrusion of the signal of a different terminal. X542: 2 relay outputs (two-way contact) Table 4- 15 Terminal block X542 Terminal Technical specifications Designation 1) 1 DO 0.NC Contact type: Changeover contact max. load current: 8 A 2 DO 0.COM Max. switching voltage: 250 V AC, 30 V DC 3 DO 0.NO 4 DO 1.
Electrical installation 4.9 Other connections 4.
Electrical installation 4.
Electrical installation 4.9 Other connections 4.9.2 Sine-wave filter (option L15) Description The sine-wave filter limits the voltage gradient and the capacitive charge/discharge currents which usually occur with inverter operation. It also prevents additional noise caused by the pulse frequency. The service life of the motor is as long as that attained with direct mains operation.
Electrical installation 4.9 Other connections Commissioning When commissioning using the STARTER or AOP30, the sine-wave filter must be activated by means of appropriate selection screenforms or dialog boxes (p0230 = 3), see section "Commissioning". The following parameters are changed automatically during commissioning.
Electrical installation 4.9 Other connections 4.9.3 Connection for external auxiliary equipment (Option L19) Description This option includes an outgoing circuit fused at max. 10 A for external auxiliary equipment (e.g. separately-driven fan for motor). The voltage is tapped at the converter input upstream of the main contactor/circuit-breaker and, therefore, has the same level as the supply voltage. The outgoing circuit can be switched within the converter or externally.
Electrical installation 4.9 Other connections Circuit proposal for controlling the auxiliary contactor from within the converter The following circuit, for example, can be used if the auxiliary contactor is to be controlled from within the converter. The “Operation” message is then no longer available for other purposes. $ ; 1 / ; 70 $ $ ; .
Electrical installation 4.9 Other connections Connection Table 4- 20 Terminal block X50 – checkback contact "main/circuit breaker closed" Terminal Designation 1) Technical specifications 1 NO Max. load current: 10 A 2 NC Max. switching voltage: 250 V AC 3 COM Max. switching capacity: 250 VA Required minimum load: ≥ 1mA 1) NO: normally-open contact, NC: normally-closed contact, COM: mid-position contact Max.
Electrical installation 4.9 Other connections 4.9.5 EMERGENCY OFF pushbutton installed in the cabinet door (option L45) Description The EMERGENCY OFF pushbutton with protective collar is integrated in the door of the cabinet unit. The contacts of the pushbutton are connected to terminal block –X120. In conjunction with options L57, L59, and L60, EMERGENCY OFF of category 0 and EMERGENCY STOP of category 1 can be activated.
Electrical installation 4.9 Other connections 4.9.6 Cabinet illumination with service socket (option L50) Description A universal lamp with an integrated service socket is installed in each cabinet panel. The power supply for the cabinet illumination and socket must be provided externally and fused at max. 10 A. The cabinet illumination is switched on manually via a slide switch or automatically by means of an integrated motion detector (factory setting). The mode is selected via the switch on the light.
Electrical installation 4.9 Other connections 4.9.8 EMERGENCY OFF category 0; 230 V AC or 24 V DC (option L57) Description EMERGENCY OFF category 0 for uncontrolled stop to EN 60204-1. This function involves disconnecting the cabinet unit from the supply via the line contactor bypassing the electronics by means of a safety combination to EN 60204-1. The motor then coasts to a stop. To prevent the main contactor from switching under load, an OFF2 is triggered simultaneously.
Electrical installation 4.9 Other connections Reconnection to the 24 V DC Button Circuit When using the 24 V DC button circuit, you must remove the following jumpers at terminal block X120: ● 4-5, 9-10, and 11-14 You must also insert the following jumpers at terminal block X120: ● 4-11, 5-10, and 9-14 Diagnostics Messages output during operation and in the event of faults (meaning of LEDs on -K120) are described in the "Additional Operating Instructions" of the Operating Instructions.
Electrical installation 4.9 Other connections 4.9.9 EMERGENCY STOP category 1; 230 V AC (option L59) Description EMERGENCY STOP category 1 for controlled stop to EN 60204-1. This function stops the drive by means of a quick stop along a deceleration ramp that must be parameterized. The cabinet unit is then disconnected from the power supply via the line contactor, which bypasses the electronics by means of a safety combination (to EN 60204-1).
Electrical installation 4.9 Other connections 4.9.10 EMERGENCY STOP category 1; 24 V DC (option L60) Description EMERGENCY STOP category 1 for controlled stop to EN 60204-1. This function stops the drive by means of a quick stop along a deceleration ramp that must be parameterized. The cabinet unit is then disconnected from the power supply via the line contactor, which bypasses the electronics by means of a safety combination to EN 60204-1.
Electrical installation 4.9 Other connections 4.9.11 25 kW braking unit (option L61/L64); 50 kW braking unit (option L62/L65) Description Under normal circumstances, the braking energy is supplied back to the line. If a controlled stop is also required in the event of a power failure, however, additional braking units can be provided. The braking units comprise a chopper power unit and a load resistor, which must be attached externally.
Electrical installation 4.
Electrical installation 4.9 Other connections Connecting the braking resistor WARNING The cables must only be connected to terminal block -X5 when the cabinet unit is switched off and the DC link capacitors are discharged. CAUTION The braking resistor cables must be laid in such a way that they are short-circuit and ground-fault proof. The length of the connecting cables between the cabinet unit and external braking resistor must not exceed 100 m.
Electrical installation 4.9 Other connections Commissioning When commissioning via STARTER, parameters are assigned to "external fault 3" and acknowledged automatically when option L61, L62, L64, or L65 is selected. When commissioning via AOP30, the parameter entries required have to be set subsequently. ([SHUW DFFHVV OHYHO Set the "Expert" access level on the operator panel - - Set "Expert" and confirm.
Electrical installation 4.
Electrical installation 4.9 Other connections Table 4- 32 Response thresholds of the braking units Rated voltage Response threshold Switch position 380 V - 480 V 673 V 1 774 V 2 841 V 1 967 V 2 Remark 774 V is the default factory setting. With supply voltages of between 380 V and 400 V, the response threshold can be set to 673 V to reduce the voltage stress on the motor and converter. This does, however, reduce the possible braking power with the square of the voltage (677/774)² = 0.75.
Electrical installation 4.9 Other connections 4.9.12 Thermistor motor protection unit (option L83/L84) Description This option includes the thermistor motor protection unit (with PTB approval) for PTC thermistor sensors (PTC resistor type A) for warning and shutdown. The power supply for the thermistor motor protection unit is provided inside the converter where the evaluation is also performed. Option L83 triggers the "external alarm 1" (A7850) if a fault occurs.
Electrical installation 4.9 Other connections The PT100 evaluation unit can monitor up to six sensors. The sensors can be connected in a two or three-wire system. With the two-wire system, inputs Tx1 and Tx3 must be assigned. With the three-wire system, input Tx2 must also be connected (x = 1, 2, ...6). The limit values can be freely programmed for each channel. Shielded signal cables are recommended. If this is not possible, however, the sensor cables should at least be twisted in pairs.
Electrical installation 4.9 Other connections 4.9.14 Insulation monitor (option L87) Description In non-grounded systems (IT systems), the insulation monitor checks the entire electricallyconnected circuit for insulation faults. The insulation resistance as well as all the insulation faults from the mains supply to the motor in the cabinet are detected. Two response values (between 1 kΩ and 10 MΩ) can be set. If a response value in undershot, an alarm is output to the terminal.
Electrical installation 4.
Electrical installation 4.9 Other connections Diagnostics Messages output during operation and in the event of faults (meaning of LEDs on -B101) are described in the "Additional Operating Instructions" of the Operating Instructions. 4.9.15 Communication Board Ethernet CBE20 (option G33) Description Interface module CBE20 is used for communication via PROFINET.
Electrical installation 4.9 Other connections MAC address The MAC address of the Ethernet interfaces is indicated on the upper side of the CBE20. The plate is no longer visible after installation. Note Please note the MAC address prior to installing the module so that it is available to you for the subsequent commissioning.
Electrical installation 4.9 Other connections 5HOHDVH DQG UHPRYH WKH SURWHFWLYH FRYHU ,QWURGXFH DQG IL[ WKH 2SWLRQ %RDUG Figure 4-14 4.9.16 7RU[ 7 )L[LQJ VFUHZV 0 1P Mounting the CBE20 CBC10 CAN Communication Board (option G20) Description Figure 4-15 CAN CBC10 Communication Board The CBC10 CANopen communication board (CAN Communication Board) is used to connect drives in the SINAMICS drive system to higher-level automation systems with a CAN bus.
Electrical installation 4.9 Other connections CAUTION The Option Board should only be inserted and removed when the Control Unit and Option Board are disconnected from the power supply. The CBC10 must only be operated by qualified personnel. The ESD notices must be observed. Note Detailed and comprehensive instructions and information for the CBC10 Communication Board can be found in the accompanying Operating Instructions.
Electrical installation 4.
Electrical installation 4.9 Other connections 4.9.17 SMC10 Sensor Module Cabinet-Mounted (option K46) 4.9.17.1 Description The SMC10 Sensor Module is used for determining the actual motor speed and the rotor position angle. The signals received from the resolver are converted here and made available to the closed-loop controller via the DRIVE-CLiQ interface for evaluation purposes.
Electrical installation 4.9 Other connections 4.9.17.
Electrical installation 4.9 Other connections 4.9.17.
Electrical installation 4.9 Other connections Parameter settings Table 4- 42 Parameter settings for 8-pole resolver on SMC10 Parameter Name Value p0400[0] Enc type selection Resolver 4 speed (1004) p0404[0] Encoder configuration effective 800010(hex) p0404[0].0 Linear encoder No p0404[0].1 Absolute encoders No p0404[0].2 Multiturn encoder No p0404[0].3 Track A/B square-wave No p0404[0].4 Track A/B sinusoidal Yes p0404[0].5 Track C/D No p0404[0].6 Hall sensor No p0404[0].
Electrical installation 4.9 Other connections 4.9.18 SMC20 Sensor Module Cabinet-Mounted (option K48) 4.9.18.1 Description Description The SMC20 Sensor Module is used for determining the actual motor speed and the path length. The signals emitted by the rotary pulse encoder are converted here and made available to the closed-loop controller via the DRIVE-CLiQ interface for evaluation purposes.
Electrical installation 4.9 Other connections 4.9.18.
Electrical installation 4.9 Other connections 4.9.18.
Electrical installation 4.9 Other connections Parameter settings Table 4- 44 Parameter settings for incremental encoder sin/cos on SMC20 Parameter Name Value p0400[0] Enc type selection 2048, 1 Vpp, A/B R (2002) p0404[0] Encoder configuration effective 101010(hex) p0404[0].0 Linear encoder No p0404[0].1 Absolute value encoder No p0404[0].2 Multiturn encoder No p0404[0].3 Track A/B square-wave No p0404[0].4 Track A/B sinusoidal Yes p0404[0].5 Track C/D No p0404[0].
Electrical installation 4.9 Other connections 4.9.19 SMC30 Sensor Module Cabinet-Mounted (option K50) 4.9.19.1 Description The SMC30 Sensor Module is used for determining the actual motor speed. The signals emitted by the rotary pulse encoder are converted here and made available to the closedloop controller via the DRIVE-CLiQ interface for evaluation purposes.
Electrical installation 4.9 Other connections Table 4- 47 Specification of measuring systems that can be connected Min. Max.
Electrical installation 4.
Electrical installation 4.9 Other connections For encoders with a 5 V supply at X521/X531, the cable length is dependent on the encoder current (this applies cable cross-sections of 0.
Electrical installation 4.
Electrical installation 4.9 Other connections 4.9.19.
Electrical installation 4.9 Other connections X521 / X531: Encoder connection 2 for HTL/TTL/SSI encoder with open-circuit monitoring Table 4- 49 Encoder connection X521 Terminal Signal name Technical specifications 1 A Incremental signal A 2 A* Inverted incremental signal A 3 B Incremental signal B 4 B* Inverted incremental signal B 5 R Reference signal R 6 R* Inverted reference signal R 7 CTRL Control signal 8 M Ground via inductivity Max. connectable cross-section: 1.
Electrical installation 4.9 Other connections 4.9.19.3 Connection examples Connection example 1: HTL encoder, bipolar, without zero marker -> p0405 = 9 (hex) ; . . . .
Electrical installation 4.9 Other connections 4.9.20 Voltage Sensing Module for determining the actual motor speed and the phase angle (option K51) Voltage recording module VSM10 is used to operate a permanent-field synchronous machine without encoder with the requirement for switching to a machine which is already running (capture function). The terminals on the Voltage Sensing Module (-B51) are pre-assigned in the factory and must not be changed by the customer.
Electrical installation 4.9 Other connections 4.9.22 Terminal module for activation of "Safe Torque Off" and "Safe STOP 1" (option K82) Description Option K82 (terminal module for activating "Safe Torque Off" and "Safe Stop 1") is used for isolated activation via a variable control-voltage range of the safety functions already present in the standard version, which can also be used without option K82.
Electrical installation 4.9 Other connections 4.9.23 NAMUR terminal block (option B00) Description The terminal block is designed in accordance with the requirements and guidelines defined by the standards association for measurement and control systems in the chemical industry (NAMUR – recommendation NE37), that is, certain device functions are assigned to fixed terminals.
Electrical installation 4.
Electrical installation 4.9 Other connections Adapting the analog inputs and outputs If the setting ranges of the analog inputs and outputs are to be changed, the associated interface converters (-T411 / -T412 / -T413) must be set. The corresponding interface converter must be removed for this purpose and the rotary switch on the side ("S1") turned to the corresponding position.
5 Commissioning 5.
Commissioning 5.1 Chapter content Important information prior to commissioning The cabinet unit offers a varying number of internal signal interconnections depending on the delivery condition and the options installed. For the converter control to be able to process the signals correctly, several software settings must be made. During initial power-up of the CU320 Control Unit and during first commissioning, parameter macros are executed and the necessary settings made.
Commissioning 5.2 STARTER commissioning tool 5.2 STARTER commissioning tool Description You can use the STARTER commissioning tool to configure and commission SINAMICS drives and drive systems. The drive can be configured using the STARTER drive configuration wizard. Note This chapter shows you how to carry out commissioning using STARTER. STARTER features a comprehensive online help function, which provides detailed explanations of all the processes and available system settings.
Commissioning 5.2 STARTER commissioning tool 5.2.1 Installing STARTER STARTER is installed using the "setup" file on the CD supplied. When you double-click the "Setup" file, the installation Wizard guides you through the process of installing STARTER. 5.2.2 The STARTER user interface STARTER features four operating areas: Figure 5-1 Operating area STARTER operating areas Explanation 1: Toolbars In this area, you can access frequently used functions via the icons.
Commissioning 5.3 Procedure for commissioning via STARTER 5.3 Procedure for commissioning via STARTER Basic procedure using STARTER STARTER uses a sequence of dialog screens for entering the required drive unit data. NOTICE These dialog screens contain default settings, which you may have to change according to your application and configuration.
Commissioning 5.3 Procedure for commissioning via STARTER Accessing the STARTER project wizard Figure 5-2 Main screen of the STARTER parameterization and commissioning tool ⇒ Close the "STARTER Getting Started Drive Commissioning" screen by choosing HTML Help > Close. Note When you deactivate the Display wizard during start checkbox, the project wizard is no longer displayed the next time you start STARTER. You can call up the project wizard by choosing Project > New with Wizard.
Commissioning 5.3 Procedure for commissioning via STARTER The STARTER project wizard Figure 5-3 STARTER project wizard ⇒ Click Arrange drive units offline... in the STARTER project wizard.
Commissioning 5.3 Procedure for commissioning via STARTER ⇒ Enter a project name and, if necessary, the author, memory location and a comment. ⇒ Click Continue > to set up the PG/PC interface. Figure 5-5 Set up interface ⇒ Click Change and test... and set up the interface in accordance with your device configuration. The Properties..., Copy... and Select... pushbuttons are now active.
Commissioning 5.3 Procedure for commissioning via STARTER Figure 5-6 Setting the interface Note To parameterize the interface, you must install the appropriate interface card (e.g.
Commissioning 5.3 Procedure for commissioning via STARTER Figure 5-7 Setting the interface - properties NOTICE You must activate PG/PC is the only master on bus if no other master (PC, S7, etc.) is available on the bus. Note Projects can be created and PROFIBUS addresses for the drive objects assigned even if a PROFIBUS interface has not been installed on the PC. To prevent bus addresses from being assigned more than once, only the bus addresses available in the project are proposed.
Commissioning 5.3 Procedure for commissioning via STARTER Figure 5-8 Setting the interface ⇒ Click Continue > to set up a drive unit in the project wizard.
Commissioning 5.3 Procedure for commissioning via STARTER ⇒ Choose the following data from the list fields: Device: Sinamics Type: S150 Version: 2.6x Bus address: the corresponding bus address for the cabinet unit. The entry in field Name: field is user defined. ⇒ Click Insert The selected drive unit is displayed in a preview window in the project wizard. Figure 5-10 Inserting the drive unit ⇒ Click Continue > A project summary is displayed.
Commissioning 5.3 Procedure for commissioning via STARTER Figure 5-11 Summary ⇒ Click Complete to finish creating a new drive unit project.
Commissioning 5.3 Procedure for commissioning via STARTER 5.3.2 Configuring the drive unit In the project navigator, open the component that contains your drive unit. Figure 5-12 Project navigator – Configure drive unit ⇒ In the project navigator, click the plus sign next to the drive unit that you want to configure. The plus sign becomes a minus sign and the drive unit configuration options are displayed as a tree below the drive unit. ⇒ Double-click Configure the drive unit.
Commissioning 5.3 Procedure for commissioning via STARTER Configuring the drive unit Figure 5-13 Configuring the drive unit ⇒ Under Connection voltage, choose the correct voltage. Under Cooling type: choose the correct cooling type for your drive unit. Note In this step, you make a preliminary selection of the cabinet units. You do not define the line voltage yet. ⇒ A list is now displayed under Drive unit selection:. Choose the corresponding drive unit according to type (order no.) (see type plate).
Commissioning 5.3 Procedure for commissioning via STARTER Choosing the options Figure 5-14 Choosing the options ⇒ From the combination box Options selection: select the options belonging to your drive unit by clicking on the corresponding check box (see type plate). CAUTION If a sine-wave filter (option L15) is connected, it must be activated when the options are selected to prevent the filter from being destroyed.
Commissioning 5.3 Procedure for commissioning via STARTER Note Check your options carefully against the options specified on the type plate. Since the wizard establishes internal interconnections on the basis of the options selected, you cannot change the selected options by clicking < Back . If you make an incorrect entry, delete the entire drive unit from the project navigator and create a new one.
Commissioning 5.3 Procedure for commissioning via STARTER Configure the infeed Figure 5-15 Configure the infeed ⇒ Choose whether the line and DC link identification function is to be activated during initial start-up. (Recommendation: "Activate identification" = "Yes") ⇒ Specify the Device connection voltage.
Commissioning 5.
Commissioning 5.3 Procedure for commissioning via STARTER ● Control method: choose one of the following open-loop/closed-loop control types: – Torque control (without encoder) – Torque control (with encoder) – Speed control (without encoder) – Speed control (with encoder) – I/f control with fixed current – V/f control for drive requiring a precise frequency (e.g.
Commissioning 5.3 Procedure for commissioning via STARTER Configuring the drive unit properties Figure 5-17 Configuring the drive unit properties ⇒ Under Standard:, choose the appropriate standard for your motor, whereby the following is defined: ● IEC motor (50 Hz, SI unit): Line frequency 50 Hz, motor data in kW ● NEMA motor (60 Hz, US unit): Line frequency 60 Hz, motor data in hp ⇒ Under Connection voltage: the DC link voltage of the cabinet unit is specified (this should not be changed).
Commissioning 5.3 Procedure for commissioning via STARTER Configuring the motor – Selecting the motor type Figure 5-18 Configuring the motor – Selecting the motor type ⇒ In the Name field, enter a name of your choice for the motor. ⇒ From the selection box next to Motor type: select the appropriate motor for your application ⇒ In the Parallel connection motor field, enter the number of motors connected in parallel, if necessary. Motors connected in parallel must be of the same type and size.
Commissioning 5.3 Procedure for commissioning via STARTER Note The steps described below also apply to commissioning an induction motor. When commissioning a permanent-field synchronous motor, there are a few special conditions which are detailed in a separate chapter (see "Closed-loop control").
Commissioning 5.3 Procedure for commissioning via STARTER Configuring the motor – Entering motor data Figure 5-19 Configuring the motor – Entering motor data ⇒ Enter the motor data (see motor type plate). ⇒ If necessary, check Do you want to enter the optional data? ⇒ If necessary, activate Do you want to enter the equivalent circuit diagram data? Note Click Template to open another selection screenform where you can choose the motor used in your application from a long list of standard motor types.
Commissioning 5.3 Procedure for commissioning via STARTER NOTICE You should only check the "Do you want to enter equivalent circuit diagram data?" box if the data sheet with equivalent circuit diagram data is available. If any data is missing, an error message will be output when the system attempts to load the drive project to the target system.
Commissioning 5.3 Procedure for commissioning via STARTER Configuring the motor – Entering optional data Figure 5-20 Entering optional motor data ⇒ If necessary, enter the optional motor data.
Commissioning 5.
Commissioning 5.3 Procedure for commissioning via STARTER Calculating the motor/controller data Figure 5-22 Calculating the motor/controller data ⇒ In Calculation of the motor/controller data , select the appropriate default settings for your device configuration. Note If the equivalent circuit diagram data was entered manually (see "Entering the equivalent circuit diagram data"), the motor/controller data should be calculated without calculating the equivalent circuit diagram data.
Commissioning 5.3 Procedure for commissioning via STARTER Configuring the motor holding brake Figure 5-23 Configuring the motor holding brake ⇒ Under Holding brake configuration: choose the appropriate settings for your device configuration.
Commissioning 5.3 Procedure for commissioning via STARTER Entering the encoder data (option K46 / K48 / K50) Note If you have specified option K46, K48, or K50 (SMC10, SMC20, or SMC30 Sensor Module), the following screen is displayed in which you can enter the encoder data.
Commissioning 5.
Commissioning 5.3 Procedure for commissioning via STARTER Figure 5-26 Entering the encoder data (option K50) ⇒ In the Encoder name: field, enter a name of your choice. ⇒ Click the Select standard encoder from list radio button and select one of the available encoders. ● Standard encoders with code numbers 1xxx are provided for selection when encoder module SMC10 is fitted (option K46). ● Standard encoders with code numbers 2xxx are provided for selection when encoder module SMC20 is fitted (option K48).
Commissioning 5.3 Procedure for commissioning via STARTER ⇒ To enter special encoder configurations, click the Enter data radio button and then the Encoder data button. The following screen (in this case an example for the HTL encoder) is displayed in which you can enter the required data. Figure 5-27 Entering encoder data – user-defined encoder data – example: HTL encoder ⇒ Enter the required encoder data. ⇒ Click OK.
Commissioning 5.
Commissioning 5.3 Procedure for commissioning via STARTER ⇒ Under Command sources:, choose and Setpoint sources: choose the appropriate settings for your device configuration. The following command and setpoint source options are available: Command sources: PROFIdrive TM31 terminals NAMUR PROFIdrive NAMUR Setpoint sources: PROFIdrive TM31 terminals Motorized potentiometer Fixed setpoint Note With SINAMICS S150, only CDS0 is normally used as a default setting for the command and setpoint sources.
Commissioning 5.
Commissioning 5.3 Procedure for commissioning via STARTER ⇒ Select the required data: ● Technological application: – "Standard drive (VECTOR) (0)"(default setting) Edge modulation is not enabled. The dynamic voltage reserve is increased (10 V), which reduces the maximum output voltage. – "Pumps and fans (1)" Edge modulation is enabled. The dynamic voltage reserve is reduced (2 V), which increases the maximum output voltage.
Commissioning 5.
Commissioning 5.3 Procedure for commissioning via STARTER ⇒ Under PROFIBUS process data exchange (drive): select the PROFIBUS message frame type.
Commissioning 5.3 Procedure for commissioning via STARTER Entering important parameters Figure 5-31 Important parameters ⇒ Enter the required parameter values. Note STARTER provides tool tips if you position your cursor on the required field without clicking in the field.
Commissioning 5.3 Procedure for commissioning via STARTER Summary of the drive unit data Figure 5-32 Summary of the drive unit data ⇒ You can use the Copy to clipboard function to copy the summary of the drive unit data displayed on the screen to a word processing program for further use. ⇒ Click Finish. ⇒ Save your project to the hard disk by choosing Project > Save.
Commissioning 5.3 Procedure for commissioning via STARTER 5.3.3 Starting the drive project You have created a project and saved it to your hard disk. You now have to transfer your project configuration data to the drive unit.
Commissioning 5.3 Procedure for commissioning via STARTER Results of the previous steps ● You have created a drive unit project offline using STARTER. ● You have saved the project data to the hard disk on your PC. ● You have transferred the project data to the drive unit. ● You have saved the project data to the CompactFlash card so that it is protected in the event of a power failure. Note The STARTER commissioning tool supports complex drive system operations.
Commissioning 5.3 Procedure for commissioning via STARTER Figure 5-33 Setting the interface 3. On CU320, set bus address "3" on the Profibus address switch.
Commissioning 5.3 Procedure for commissioning via STARTER 4. When creating the drive unit, also set bus address "3". Figure 5-34 Setting the bus address Note The bus addresses on CU320 and on the PC must not be set the same. 5. The connecting cable from CU320 to AOP30 must be disconnected on CU320. A null modem cable must be used here to connect the PC (COM interface) and CU320. This interface must not be switched.
Commissioning 5.4 The AOP30 operator panel 5.4 The AOP30 operator panel Description An operator panel is located in the cabinet door of the cabinet unit for operating, monitoring, and commissioning tasks.
Commissioning 5.5 First commissioning with the AOP30 5.5 First commissioning with the AOP30 5.5.1 First commissioning Start screen When the system is switched on for the first time, the Control Unit (CU320) is initialized automatically. The following screen is displayed: Figure 5-36 Initial screen When the system boots up, the parameter descriptions are loaded into the operating field from the CompactFlash card.
Commissioning 5.5 First commissioning with the AOP30 Once the system has successfully ramped up, the drive has to be commissioned when the system is switched on for the first time after it has been delivered. The converter can then be switched on. When the system is then ramped up again, it can be operated immediately. Navigation within the interactive screens Within an interactive screen, the selection boxes can usually be selected using the and/or keys.
Commissioning 5.5 First commissioning with the AOP30 5.5.2 Basic commissioning Entering the motor data During initial commissioning, you have to enter motor data using the operator panel. Use the data shown on the motor type plate. Figure 5-38 Table 5- 1 Example of a motor type plate Motor data System of units for line frequency and entering motor data Parameter no.
Commissioning 5.5 First commissioning with the AOP30 First commissioning: infeed Table 5- 2 Entering the infeed data ^ $B,1)` )LUVW ,%1 IHHG LQ 9HII S 6XSSO\ YROWDJH S 5DWHG OLQH IUHTXHQF\ S ,1) ,GHQWBW\SH 5HV ,' 5HJ$ S F21 2)) ^ ` +HOS ) ) ) /LQH GDWD LGHQW ,I QHFHVVDU\ VWDUW ZLWK /2&$/ DQG 21 NH\ 168 +] &KDQJH ) Enter the line infeed voltage in V and the line frequency in Hz.
Commissioning 5.5 First commissioning with the AOP30 Basic commissioning: Selecting the motor type and entering the motor data You can select the motor standard and type in the dialog screen. ^ 9(&725` PRWRU VWDQGDUG PRWRU W\SH &RQWLQ S 0RWRU 6WDQGDUG ,(& 1(0$ ,(&> +] N:@ S P0RWRU W\SH VHOHFWLRQ $V\QFBPRWRU &RQWLQ +HOS ) ) ) 2.
Commissioning 5.5 First commissioning with the AOP30 Basic commissioning: Entering the encoder data (if available) ^ 9(&725` (QFRGHU FRPPLVVLRQLQJ %DFN H S H(QFRGHU W\SH VHOHFWLRQ S H(QFBFRQILJ HIIHFWLYH 1R HQFRGHU + S H5HFWDQJXODU VLJQDO HQFRGHU $ % )+ +HOS ) ) ) ) When the SMC10/SMC20/SMC30 is connected for encoder evaluation (with options K46, K48, and K50), it is recognized by the AOP30 and a screen is displayed in which you can enter the encoder data.
Commissioning 5.
Commissioning 5.5 First commissioning with the AOP30 Note If the connected encoder does not match any of the encoders predefined in p0400, follow the simple procedure below for entering the encoder data: • Via p0400, select an encoder type whose data is similar to that of the connected encoder. • Select "User-defined" (p0400 = 9999). Previously set values are stored here. • Adjust the bit fields of p0404, p0405, and p0408 to the data for the connected encoder.
Commissioning 5.5 First commissioning with the AOP30 Basic commissioning: Entering the basic parameters ^ 9(&725` %DVLF FRPPLVVLRQLQJ %DFN &RQWLQ S 'UY ILOWHU W\SH 1R ILOWHU S F0DFUR %, 7HUPLQDOV70 S F0DFUR &, QBVHW 7HUPLQDOV70 +HOS ) ) ) 2. ) ) ^ 9(&725` %DVLF FRPPLVVLRQLQJ G ^ ` > @ S F0DLQ VHWSRLQW S G0LQLPXP VSHHG USP S G0D[LPXP VSHHG USP S G+/* 5DPS XS WLPH +HOS ) ) ) V 2.
Commissioning 5.5 First commissioning with the AOP30 NOTICE A filter at the motor end must be entered in p0230 (option L08 – motor reactor: p0230 = 1, option L10 – dV/dt filter with Voltage Peak Limiter: p0230 = 2, option L15 – sine-wave filter: p0230 = 3). Motor control will not otherwise function properly. When p0230 = 4 "Sine-wave filter, third-party", a separate sine-wave filter can be entered. An input screen then appears in which the specific filter can be entered.
Commissioning 5.5 First commissioning with the AOP30 Note When motor identification is complete, press the OFF key to cancel the power-on inhibit. DANGER When the rotating measurement is selected, the drive triggers movements in the motor that can reach the maximum motor speed. The emergency STOP functions must be fully operational during commissioning. To protect the machines and personnel, the relevant safety regulations must be observed.
Commissioning 5.6 Status after commissioning 5.6 Status after commissioning LOCAL mode (control via operator panel) ● You switch to LOCAL mode by pressing the "LOCAL/REMOTE" key. ● Control (ON/OFF) is carried out via the "ON" and "OFF" keys. ● You specify the setpoint using the "increase" and "decrease" keys or by entering the appropriate numbers using the numeric keypad. Analog outputs ● The actual speed (r0063) is output as a current output in the range 0 to 20 mA at analog output 0 (X522:2 and 3).
Commissioning 5.7 Commissioning an encoder with gear factor 5.7 Commissioning an encoder with gear factor Description When encoders are commissioned (p0010 = 4), a gearbox must be parameterized by means of parameters p0432 (counter), p0433 (denominator), and p0410 (sign). To ensure that the commutation position can be accurately determined from the encoder angle, the following applies: ● For resolvers: ] S B 0RWRU ุ ,QWHJHU ] S B 5HVROYHU Q , zp = no.
Commissioning 5.8 Parameter reset to factory settings 5.8 Parameter reset to factory settings The factory settings represent the defined original status of the device on delivery. Resetting the parameters to the factory settings means that all the parameter settings made since the system was delivered are reset. Resetting Parameters via AOP30 Table 5- 5 Procedure for resetting parameters to the factory settings with AOP30 $GYDQFHG DFFHVV OHYHO 6HOHFW SDUDPHWHU UHVHW 3UHVV 2.
Commissioning 5.8 Parameter reset to factory settings Parameter reset via STARTER With STARTER, the parameters are reset in online mode. The required steps are described below: Step Selection in toolbar Choose Project > Connect to target system Click the drive unit whose parameters you want to reset to the factory settings and click Restore factory settings icon in the toolbar. To confirm, click OK.
Commissioning 5.
6 Operation 6.
Operation 6.2 General information about command and setpoint sources 6.2 General information about command and setpoint sources Description Four default settings are available for selecting the command sources and four for selecting the setpoint sources for the SINAMICS S150 cabinet unit. The choice "no selection" is also available; if selected, no default settings are applied for the command and setpoint sources.
Operation 6.3 Basic information about the drive system 6.3 Basic information about the drive system 6.3.1 Parameters Overview The drive is adapted to the relevant drive task by means of parameters. Each parameter is identified by a unique parameter number and by specific attributes (e.g. read, write, BICO attribute, group attribute, and so on).
Operation 6.3 Basic information about the drive system Parameter categories The parameters for the individual drive objects (see "Drive objects") are categorized according to data sets as follows (see "Operation/data sets"): ● Data-set-independent parameters These parameters exist only once per drive object. ● Data-set-dependent parameters These parameters can exist several times for each drive object and can be addressed via the parameter index for reading and writing.
Operation 6.3 Basic information about the drive system 6.3.2 Drive objects A drive object is a self-contained software function with its own parameters and, if necessary, its own faults and alarms. Drive objects can be provided as standard (e.g. I/O evaluation), or you can add single (e.g. option board) or multiple objects (e.g. drive control).
Operation 6.3 Basic information about the drive system Properties of a drive object ● Separate parameter space ● Separate window in STARTER ● Separate fault/alarm system (for CU, VECTOR, A_INF) ● Separate PROFIdrive telegram for process data (for CU, VECTOR, A_INF) Configuring drive objects When you commission the system for the first time using the STARTER tool, you will use configuration parameters to set up the software-based "drive objects" which are processed on the Control Unit.
Operation 6.3 Basic information about the drive system 6.3.3 Data sets Description For many applications, it is beneficial if more than one parameter can be changed simultaneously by means of one external signal during operation/when the system is ready for operation. This can be carried out using indexed parameters, whereby the parameters are grouped together in a data set according to their functionality and indexed.
Operation 6.3 Basic information about the drive system Table 6- 1 Command data set: selection and display CDS Select bit 1 p0811 Select bit 0 p0810 selected (r0836) active (r0050) 0 0 0 0 0 1 0 1 1 1 2 1 0 2 2 3 1 1 3 3 Display If a command data set, which does not exist, is selected, the current data set remains active.
Operation 6.3 Basic information about the drive system Binector inputs p0820 to p0824 are used to select a drive data set. They represent the number of the drive data set (0 to 31) in binary format (where p0824 is the most significant bit).
Operation 6.3 Basic information about the drive system MDS: Motor data set A motor data set contains various adjustable parameters describing the connected motor for the purpose of configuring the drive. It also contains certain display parameters with calculated data. ● Adjustable parameters, e.g.: – Motor component number (p0131) – Motor type selection (p0300) – Rated motor data (p0304 ff) – ... ● Display parameters, e.g.: – Calculated rated data (p0330 ff) – ...
Operation 6.3 Basic information about the drive system Copying the command data set (CDS) Set parameter p0809 as follows: 1. p0809[0] = number of the command data set to be copied (source) 2. p0809[1] = number of the command data to which the data is to be copied (target) 3. p0809[2] = 1 Start copying. Copying is finished when p0809[2] = 0. Copying the drive data set (DDS) Set parameter p0819 as follows: 1. p0819[0] = Number of the drive data set to be copied (source) 2.
Operation 6.3 Basic information about the drive system Parameter 6.3.4 • p0120 Power Module data sets (PDS) number • p0130 Motor data sets (MDS) number • p0139[0...2] Copy motor data set (MDS) • p0140 Encoder data sets (EDS) number • p0170 Command data set (CDS) number • p0180 Drive data set (DDS) number • p0186 Assigned motor data set (MDS) • p0187[0...n] Encoder 1 encoder data set number • p0188[0...n] Encoder 2 encoder data set number • p0189[0...
Operation 6.3 Basic information about the drive system Binectors, BI: binector input, BO: Binector output A binector is a digital (binary) signal without a unit which can assume the value 0 or 1. Binectors are subdivided into binector inputs (signal sink) and binector outputs (signal source). Table 6- 3 Binectors Abbreviation and symbol Name Binector input Binector Input Description Can be interconnected to a binector output as source.
Operation 6.3 Basic information about the drive system %2 %LQHFWRU RXWSXW &2 &RQQHFWRU RXWSXW 6LJQDO VRXUFH %2 U &2 ZLWKRXW LQGH[ U &2 ZLWK LQGH[ ,QGH[ > @ U > @ U > @ U > @ U Figure 6-5 %, %LQHFWRU LQSXW &, &RQQHFWRU LQSXW 6LJQDO VLQN %, S[[[[ \ &, S[[[[ \ &, S[[[[ \ > @ Interconnecting signals using BICO technology Note A connector input (CI) cannot be interconnected with any connector output (CO, signal source).
Operation 6.3 Basic information about the drive system Internal encoding of the binector/connector output parameters The internal codes are needed, for example, to write BICO input parameters via PROFIdrive.
Operation 6.
Operation 6.4 Command sources 6.4 Command sources 6.4.
Operation 6.
Operation 6.4 Command sources 6.4.
Operation 6.
Operation 6.4 Command sources 6.4.3 "NAMUR" default setting Prerequisites The NAMUR terminal block (option B00) is installed in the cabinet unit.
Operation 6.
Operation 6.4 Command sources 6.4.4 "PROFIdrive NAMUR" default setting Prerequisites The NAMUR terminal block (option B00) is installed in the cabinet unit.
Operation 6.
Operation 6.5 Setpoint sources 6.5 Setpoint sources 6.5.1 Analog inputs Description The customer terminal block TM31 features two analog inputs for specifying setpoints for current or voltage signals. In the factory setting, analog input 0 (terminal X521:1/2) is used as a current input in the range 0 to 20 mA.
Operation 6.5 Setpoint sources • p4058 Analog inputs, characteristic value y1 • p4059 Analog inputs, characteristic value x2 • p4060 Analog inputs, characteristic value y2 • p4063 Analog inputs offset Note In the factory setting and after basic commissioning, an input current of 20 mA is equal to the main setpoint 100% reference speed (p2000), which has been set to the maximum speed (p1082).
Operation 6.5 Setpoint sources 6.5.2 Motorized potentiometer Description The digital motorized potentiometer enables you to set speeds remotely using switching signals (+/- keys). It is activated via terminals or PROFIBUS. As long as a logical 1 is present at signal input "MOP raise" (setpoint higher), the internal numerator integrates the setpoint. You can set the integration time (time taken for the setpoint to increase) using parameter p1047.
Operation 6.
Operation 6.5 Setpoint sources 6.5.3 Fixed speed setpoints Description A total of 15 variable fixed speed setpoints are available. The default setting specified for the setpoint sources during commissioning via STARTER or the operating panel makes 3 fixed speed setpoints available. They can be selected via terminals or PROFIBUS.
Operation 6.6 PROFIBUS Note Other fixed speed setpoints are available using p1004 to p1015. They can be selected using p1020 to p1023. 6.6 PROFIBUS 6.6.1 PROFIBUS connection PROFIBUS Connection Position, Address Switch, and Diagnostic LED The PROFIBUS connection, address switch, and diagnostics LED are located on the Control Unit CU320.
Operation 6.6 PROFIBUS PROFIBUS link The PROFIBUS link is connected by means of a 9-pin SUB D socket (X126). The connections are electrically isolated.
Operation 6.
Operation 6.
Operation 6.6 PROFIBUS 6.6.2 Control via PROFIBUS More information on PROFIBUS programming For more information about the PROFIBUS programming, refer to the section "PROFIBUS DP/PROFINET IO communication" in the documentation "SINAMICS S120 Function Manual". "DP1 (PROFIBUS)" diagnostics LED The PROFIBUS diagnostics LED is located on the front of the Control Unit CU320. Its statuses are described in the following table.
Operation 6.6 PROFIBUS Setting the PROFIBUS ID number The PROFIBUS Ident Number (PNO-ID) can be set using p2042. SINAMICS can be operated on PROFIBUS with various identities. This allows a PROFIBUS GSD that is independent of the device to be used (e.g. PROFIdrive VIK-NAMUR with Ident Number 3AA0 hex). ● 0: SINAMICS S/G ● 1: VIK-NAMUR New settings do not become active until after POWER ON, reset, or download. Note The advantages of Totally Integrated Automation (TIA) can only be utilized when selecting "0".
Operation 6.6 PROFIBUS 6.6.4 Telegrams and process data General information Selecting a telegram via CU parameter p0922 determines which process data is transferred between the master and slave. From the perspective of the slave (SINAMICS), the received process data comprises the receive words and the process data to be sent the send words.
Operation 6.6 PROFIBUS Depending on the setting in p0922, the interface mode of the control and status word is automatically set: ● p0922 = 1, 352, 999: STW 1/ZSW 1: Interface Mode SINAMICS / MICROMASTER, p2038 = 0 ● p0922 = 20: STW 1/ZSW 1: Interface Mode PROFIdrive VIK-NAMUR, p2038 = 2 b. Manufacturer-specific telegrams The manufacturer-specific telegrams are structured in accordance with internal company specifications.
Operation 6.6 PROFIBUS Note If p0922 = 999, a telegram can be selected in p2079. A telegram interconnection is automatically made and blocked. However, the telegram can also be extended. This is an easy method of creating extended telegram interconnections on the basis of existing telegrams. 6.6.5 Structure of the telegrams Table 6- 10 Structure of the telegrams Telegr.
Operation 6.6 PROFIBUS 6.6.5.
Operation 6.6 PROFIBUS 6.6.5.
Operation 6.6 PROFIBUS 6.6.6 Creating an S150 in SIMATIC Manager Once you have called up the hardware manager, you have to choose the Profibus line to which the S150 is to be connected. In the catalog, double-click the S150 below the "Profibus-DP/Sinamics" folder. A window is displayed in which you can set the S150 bus address. It must be the same as the address on the converter (switch on CU320 or p0918). To confirm your entries, choose OK.
Operation 6.6 PROFIBUS configuration, use p0009 = 0. Subsequent activities for interconnecting the process data in the converter are carried out in accordance with the setting for CU parameter p0922 or on the basis of function diagrams FD2410 to FD2483. Using the STARTER Stand ALONE commissioning tool Once you have worked through the steps with the device Wizard in STARTER, you have to set parameter p0009 in the Control Unit expert list to 1 (device configuration).
Operation 6.7 Control via the operator panel 6.7 Control via the operator panel 6.7.1 Operator panel (AOP30) overview and menu structure Description The operator panel can be used for the following activities: ● Parameterization (commissioning) ● Monitoring status variables ● Controlling the drive ● Diagnosing faults and alarms All the functions can be accessed via a menu.
Operation 6.
Operation 6.7 Control via the operator panel 6.7.2 Menu: Operation screen Description The operation screen displays the most important status variables for the drive unit: In its as-delivered condition, it displays the operating status of the drive, the direction of rotation, the time, as well as four drive variables (parameters) numerically and two in the form of a bar display for continuous monitoring. You can call up the operation screen in one of two ways: 1.
Operation 6.7 Control via the operator panel The following DOs are available in the SINAMICS S150: • CU: General parameters for the Control Unit (CU320) • A_INF Regulated infeed • VECTOR: Drive control • TM31: Terminal Module TM31 Parameters with identical functions may exist with the same parameter number in more than one DO (e.g. p0002).
Operation 6.7 Control via the operator panel 'DWD EORFN VHOHFWLRQ 7\SH 0D[ 'ULYH $23 &RPPDQG '% F 'ULYH '% G 0RWRU '% P +HOS %DFN 2. ) ) ) ) ) Figure 6-28 Data set selection Explanation of the operator control dialog ● "Max" shows the maximum number of data sets parameterized (and thereby available for selection) in the drive. ● "Drive" indicates which data set is currently active in the drive.
Operation 6.7 Control via the operator panel 6.7.4 Menu: Fault/alarm memory When you select the menu, a screen appears containing an overview of faults and alarms that are present. For each drive object, the system indicates whether any faults or alarms are present. ("Fault" or "Alarm" appears next to the relevant drive object). In the graphic below, you can see that at least one active fault/alarm is present for the "VECTOR" drive object. No faults/alarms are indicated for the other drive objects.
Operation 6.7 Control via the operator panel 6.7.5 Menu: Commissioning / service 6.7.5.1 Drive commissioning This option enables you to re-commission the drive from the main menu. Basic Commissioning Only the basic commissioning parameters are queried and stored permanently. Complete commissioning Complete commissioning with motor and encoder data entry is carried out. Following this, key motor parameters are recalculated from the motor data.
Operation 6.7 Control via the operator panel Defining the operation screen In this menu, you can switch between five operation screens. You can set the parameters that are to be displayed.
Operation 6.7 Control via the operator panel Vector object Table 6- 13 List of signals for the operation screen - vector object Signal Parameters Short name Unit Scaling (100 %=...) See table below r1114 NSETP 1/min p2000 Factory setting (entry no.
Operation 6.
Operation 6.7 Control via the operator panel TM31 object Table 6- 17 List of signals for the operation screen – TM31 object Signal Parameter Short name Unit Scaling (100 % = ...
Operation 6.7 Control via the operator panel Resetting AOP settings When you choose this menu option, the AOP factory settings for the following are restored: ● Language ● Display (brightness, contrast) ● Operation screen ● Control settings NOTICE When you reset parameters, all settings that are different to the factory settings are reset immediately. This may cause the cabinet unit to switch to a different, unwanted operational status.
Operation 6.7 Control via the operator panel Keyboard test In this screen, you can check that the keys are functioning properly. Keys that you press are represented on a symbolic keyboard on the display. You can press the keys in any order you wish. You cannot exit the screen (F4 – "back") until you have pressed each key at least once. Note You can also exit the key test screen by pressing any key and keeping it pressed. LED test In this screen, you can check that the 4 LEDs are functioning properly. 6.
Operation 6.7 Control via the operator panel 6.7.7.1 LOCAL/REMOTE key Activate LOCAL mode: Press the LOCAL key. LOCAL mode: LED lights up REMOTE mode: LED does not light up: the ON, OFF, JOG, direction reversal, faster, and slower keys are not active.
Operation 6.7 Control via the operator panel 6.7.7.3 Switching between clockwise and counter-clockwise rotation Settings: Menu – Commissioning / Service – AOP Settings – Control Settings Switching between CCW/CW (factory setting: no) ● Yes: Switching between CW/CCW rotation by means of the CW/CCW key possible in LOCAL mode ● No: The CW/CCW key has no effect in LOCAL mode For safety reasons, the CW/CCW key is disabled in the factory setting (pumps and fans must normally only be operated in one direction).
Operation 6.7 Control via the operator panel 6.7.7.6 AOP setpoint Settings: MENU – Commissioning/Service – AOP Settings – Control Settings Save AOP setpoint (factory setting: no) ● Yes: In LOCAL mode, the last setpoint (once you have released the INCREASE or DECREASE key or confirmed a numeric entry) is saved. The next time you switch the system on in LOCAL mode, the saved value is selected. This is also the case if you switched to REMOTE in the meantime or the power supply was switched off.
Operation 6.7 Control via the operator panel Settings: MENU – Commissioning/Service – AOP Settings – Control Settings Acknowledge error from the AOP (factory setting: yes) ● Yes: Errors can be acknowledged via the AOP. ● No: Errors cannot be acknowledged via the AOP. 6.7.7.7 Timeout monitoring In "LOCAL" mode or if "OFF in REMOTE" is active, the drive is shut down after 1 s if the data cable between the AOP and drive is disconnected. 6.7.7.
Operation 6.7 Control via the operator panel Operator input inhibit (factory setting: not active) ● Active: The parameters can still be viewed, but a parameter value cannot be saved (message: "Note: operator input inhibit active"). The OFF key (red) is enabled. The LOCAL, REMOTE, ON (green), JOG, CW/CCW, INCREASE, and DECREASE keys are disabled. Parameterization inhibit (factory setting: not active) ● Active: Parameters cannot be changed unless a password is entered.
Operation 6.7 Control via the operator panel 6.7.8 Faults and alarms Indicating faults and alarms If a fault occurs, the drive displays the fault and/or alarm on the operator panel. Faults are indicated by the red "FAULT" LED and a fault screen is automatically displayed. You can use the F1 Help function to call up information about the cause of the fault and how to remedy it. You can use F5 Ack. to acknowledge a stored fault. Alarms are indicated by means of the yellow "ALARM" LED.
Operation 6.7 Control via the operator panel ^ 9(&725` )DXOWV ) ([WHUQDO IDXOW ) ([WHUQDO IDXOW )DXOW YDOXH [ KH[ &DXVH 7KH %,&2 VLJQDO IRU H[WHUQDO IDXOW KDV EHHQ WULJJHUHG 5HPHG\ +HOS %DFN $FN %DFN ) ) ) ) ) ) ) ) Figure 6-32 ) ) Fault screen You can use F5 Ack. to acknowledge a stored fault.
Operation 6.7 Control via the operator panel 6.7.10 Parameterization errors If a fault occurs when reading or writing parameters, a popup window containing the cause of the problem is displayed. The system displays: Parameter write error (d)pxxxx.yy:0xnn and a plain-text explanation of the type of parameterization error.
Operation 6.8 PROFINET IO 6.8 PROFINET IO 6.8.1 Activating online operation: STARTER via PROFINET IO Description The following options are available for online operation via PROFINET IO: ● Online operation via IP Prerequisites ● STARTER with version ≥ 4.1.1 ● Firmware version ≥ 2.5.
Operation 6.8 PROFINET IO Set the IP address in Windows XP On the desktop, right-click on "Network environment" -> Properties -> double-click on Network card and choose -> Properties -> Internet Protocol (TCP/IP) -> Properties -> Enter the freely-assignable addresses.
Operation 6.8 PROFINET IO Settings in STARTER The following settings are required in STARTER for communication via PROFINET: ● Extras -> Set PG/PC interface Figure 6-36 Set the PG/PC interface Assignment of the IP address and the name for the PROFINET interface of the drive unit Use the STARTER to assign an IP address and a name to the PROFINET interface (e.g. CBE20). Requirement: ● Connect the direct Ethernet cable from the PG/PC to the PROFINET interface of the CU320 Control Unit.
Operation 6.8 PROFINET IO Figure 6-37 STARTER -> Accessible nodes The selected node is edited by selecting the field for the node with the right mouse button and selecting the option "Edit Ethernet node...".
Operation 6.8 PROFINET IO In the following interactive screen enter a freely selectable device name and the IP address and subnet mask. The subnet screens must match before STARTER can be run. Figure 6-39 STARTER - Edit Ethernet nodes After selecting the "Assign name" button, the following confirmation will appear if the assignment was successful.
Operation 6.8 PROFINET IO Figure 6-41 STARTER - Successful assignment of the IP configuration After closing the "Edit Ethernet node" interactive screen the successful "christening" of the node is displayed in the node overview after updating (F5). Figure 6-42 STARTER - Accessible nodes update completed Note The IP address and device name for the Control Unit are stored on the CompactFlash Card (non-volatile).
Operation 6.8 PROFINET IO 6.8.2 General information about PROFINET IO 6.8.2.1 General information about PROFINET IO for SINAMICS General information PROFINET IO is an open Industrial Ethernet standard for a wide range of production and process automation applications. PROFINET IO is based on Industrial Ethernet and observes TCP/IP and IT standards.
Operation 6.8 PROFINET IO 6.8.2.2 Real-time (RT) and isochronous real-time (IRT) communication Real-time communication If supervisors are involved in communication, this can result in excessively long runtimes for the production automation system. When communicating time-critical IO user data, PROFINET therefore uses its own real time channel, rather than TCP/IP. Definition: Real Time (RT) and determinism Real time means that a system processes external events over a defined period.
Operation 6.8 PROFINET IO 6.8.2.3 Addresses Definition: MAC address Each PROFINET device is assigned a worldwide unique device identifier in the factory. This 6-byte long device identifier is the MAC address. The MAC address is divided up as follows: ● 3 bytes manufacturer's ID and ● 3 bytes device identifier (consecutive number). The MAC address is usually indicated on the front of the device. e.g.
Operation 6.8 PROFINET IO NOTICE The device name must be saved in a non-volatile fashion either using the Primary Setup Tool (PST) or using HW Config from STEP 7. Replacing Control Unit CU320 (IO device) If the IP address and device name are stored in a non-volatile memory, this data is also forwarded with the memory card (CF card) of the Control Unit.
Operation 6.8 PROFINET IO 6.8.2.4 Data transmission Features The Communication Board CBE20 supports: ● IRT – isochronous real-time Ethernet ● RT – real-time Ethernet ● Standard Ethernet services (TCP/IP, LLDP, UDP and DCP) PROFIdrive telegram for cyclic data transmission and non-cyclic services Telegrams to send and receive process data are available for each drive object of a drive unit with cyclic process data exchange.
Operation 6.9 Engineering Software Drive Control Chart (DCC) 6.9 Engineering Software Drive Control Chart (DCC) Graphical configuring and expansion of the device functionality by means of freely available closedloop control, arithmetic, and logic function blocks Drive Control Chart (DCC) expands the facility for the simplest possible configuring of technological functions both for the SIMOTION motion control system as well as for the SINAMICS drive system.
Operation 6.
7 Setpoint channel and closed-loop control 7.1 Chapter content This chapter provides information on the setpoint channel and closed-loop control functions.
Setpoint channel and closed-loop control 7.2 Setpoint channel Function diagrams To supplement these operating instructions, the documentation folder contains simplified function diagrams describing the operating principle. The diagrams are arranged in accordance with the chapters in the operating instructions. The page numbers (7xx) describe the functionality in the following chapter. At certain points in this chapter, reference is made to function diagrams with a 4-digit number.
Setpoint channel and closed-loop control 7.2 Setpoint channel 7.2.2 Direction of rotation changeover Description Due to the direction reversal in the setpoint channel the drive can be operated in both directions with the same setpoint polarity. Use the p1110 or p1111 parameter to block negative or positive direction of rotation.
Setpoint channel and closed-loop control 7.2 Setpoint channel 7.2.3 Skip speeds and minimum speeds Description Variable-speed drives can generate critical whirling speeds within the control range of the entire drive train. This prevents steady-state operation in their proximity; in other words, although the drive can pass through this range, it must not remain within it because resonant oscillations may be excited. The skip frequency bands allow this range to be blocked for steady-state operation.
Setpoint channel and closed-loop control 7.2 Setpoint channel Parameter 7.2.
Setpoint channel and closed-loop control 7.2 Setpoint channel Function diagram FP 3050 Skip frequency bands and speed limiting • p1082 Maximum speed • p1083 CO: Speed limit in positive direction of rotation • r1084 CO: Speed limit positive effective • p1085 CI: Speed limit in positive direction of rotation • p1086 CO: Speed limit in negative direction of rotation • r1087 CO: Speed limit negative effective • p1088 CI: Speed limit in negative direction of rotation Parameter 7.2.
Setpoint channel and closed-loop control 7.
Setpoint channel and closed-loop control 7.3 V/f control 7.3 V/f control Description The simplest solution for a control procedure is the V/f characteristic, whereby the stator voltage for the induction motor or synchronous motor is controlled proportionately to the stator frequency.
Setpoint channel and closed-loop control 7.3 V/f control Table 7- 1 Parameter value 0 p1300 V/f characteristics Meaning Linear characteristic Application / property Standard with variable voltage boost V Vn S 0 1 Linear characteristic with flux current control (FCC) Characteristic that compensates for voltage losses in the stator resistance for static / dynamic loads (flux current control FCC).
Setpoint channel and closed-loop control 7.3 V/f control Parameter value 6 Meaning Application / property Precise frequency Characteristic (see parameter value 1) that takes into account the technological drives with flux particularity of an application (e.g. textile applications): current control (FCC) • Whereby current limitation (Imax controller) only affects the output voltage and not the output frequency.
Setpoint channel and closed-loop control 7.3 V/f control 7.3.1 Voltage boost Description With low output frequencies, the V/f characteristics yield only a small output voltage. With low frequencies, too, the ohmic resistance of the stator windings has an effect and can no longer be ignored vis-à-vis the machine reactance. With low frequencies, therefore, the magnetic flux is no longer proportional to the magnetization current or the V/f ratio.
Setpoint channel and closed-loop control 7.3 V/f control Permanent voltage boost (p1310) The voltage boost is active across the entire frequency range up to the rated frequency fn, whereby the value decreases continuously at higher frequencies.
Setpoint channel and closed-loop control 7.3 V/f control Voltage boost during acceleration (p1311) Voltage boost is only active during acceleration or braking. Voltage boost is only active if the "Ramp-up active" signal (r1199.0 = 1) or "Ramp-down active" (r1199.1 = 1) is pending.
Setpoint channel and closed-loop control 7.3 V/f control 7.3.2 Slip compensation Description The slip compensation means that the speed of induction motors is essentially kept constant independent of the load. 0 0 0 ෙ I I Figure 7-8 I Slip compensation Function diagram FP 6310 Resonance damping and slip compensation • p1335 Slip compensation Parameters p1335 = 0.0 %: slip compensation is deactivated. p1335 = 100.0 %: slip is fully compensated.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.1 Vector control without encoder Description For sensorless vector control only (SLVC: Sensorless Vector Control), the position of the flux and actual speed must be determined via the electric motor model. The model is buffered by the incoming currents and voltages. At low frequencies (approx. 0 Hz), the model cannot determine the speed.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Vector control without a speed sensor has the following characteristics at low frequencies: ● Closed-loop operation up to approx. 1 Hz output frequency ● Starting in closed-loop operation (directly after the drive has been energized) (induction motors only) Note In this case, the speed setpoint upstream of the ramp-function generator must be greater than the changeover speed in p1755.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder This function is activated automatically if quick commissioning is exited with p3900 > 0, or if automatic calculation is called (p0340 = 1, 3, 5 or p0578 = 1).
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.2 Vector control with encoder Description Benefits of vector control with an encoder: ● The speed can be controlled right down to 0 Hz (standstill) ● Stable control response throughout the entire speed range ● Allows a defined and/or variable torque for speeds below approx.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.3 Speed controller Description Both closed-loop control techniques with and without encoder (SLVC, VC) have the same speed controller structure that contains the following components as kernel: ● PI controller ● Speed controller pre-control ● Droop Function The torque setpoint is generated from the total of the output variables and reduced to the permissible magnitude by means of torque setpoint limitation.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder If vibrations occur with these settings, the speed controller gain (Kp) will need to be reduced manually. Actual-speed-value smoothing can also be increased (standard procedure for gearless or high-frequency torsion vibrations) and the controller calculation performed again because this value is also used to calculate Kp and Tn.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder • p1960 7.4.3.1 Speed controller optimization selection Examples of speed controller settings Examples of speed controller settings for vector control with encoders A number of examples of speed controller settings with vector control without encoders (p1300 = 20) are provided below. These should not be considered to be generally valid and must be checked in terms of the control response required.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Examples of speed controller settings for vector control with encoders A number of examples of speed controller settings with vector control with encoders (p1300 = 21) are provided below. These should not be considered to be generally valid and must be checked in terms of the control response required.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 'URRS LQMHFWLRQ p1400.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Note The ramp-up and ramp-down times (p1120; p1121) of the ramp-function generator in the setpoint channel should be set accordingly so that the motor speed can track the setpoint during acceleration and braking. This will optimize the function of speed controller precontrol. Acceleration pre-control using a connector input (p1495) is activated by the parameter settings p1400.2 = 1 and p1400.3 = 0.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.3.3 Reference model Description The reference model becomes operative when p1400.3 = 1 and p1400.2 = 0. The reference model is used to emulate the speed control loop with a P speed controller. The loop emulation can be set in p1433 to p1435. It becomes effective if p1437 is connected to the output of the model r1436.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.3.4 Speed controller adaptation Description Two adaptation methods are available, namely free Kp_n adaptation and speed-dependent Kp_n/Tn_n adaptation. Free Kp_n adaptation is also active in "operation without encoder" mode and is used in "operation with encoder" mode as an additional factor for speed-dependent Kp_n adaptation.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Kp_n Tn_ n 3URSRUWLRQDO JDLQ ,QWHJUDO WLPH p1463 x p1462 p1460 Kp_ n ZLWK DGDSWDWLRQ p1461 x p1460 1 p1462 Tn_ n ZLWKRXW DGDSWDWLRQ 3 2 n 0 p1464 p 1465 1 &RQVWDQW ORZHU VSHHG UDQJH (n < p1464) 2 $GDSWDWLRQ UDQJH (p1464 < n < p1465) 3 &RQVWDQW XSSHU VSHHG UDQJH (n > p1465) Figure 7-14 Example of speed-dependent adaptation Function diagram FP 6050 Kp_n-/Tn_n adaptation • p1400.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.3.5 Droop Function Description Droop (enabled via p1492) ensures that the speed setpoint is reduced proportionally as the load torque increases. The droop function has a torque limiting effect on a drive that is mechanically coupled to a different speed (e.g. guide roller on a goods train).
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Function diagram FP 6030 Speed setpoint, droop • r0079 Total speed setpoint • r1482 Speed controller I torque output • p1488 Droop input source • p1489 Droop feedback scaling • r1490 Droop feedback speed reduction • p1492 Droop feedback enable • r1508 Torque setpoint before supplementary torque Parameter 7.4.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Kp 6SHHG VHWSRLQW - Tn 3, 6SHHG FRQWUROOHU Ti r 1547[0] r 1538 r0079 r 1547[1] r 1539 7RUTXH VHWSRLQW 0 1 $FWXDO VSHHG YDOXH 0BVHWS p1503[ C] (0) S 0BFWU ≥1 p1501 0BFWU DFWLYH [ FP2520.7] r1406.12 0BFWU DFWLYH r1407.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder ● OFF2 – Immediate pulse suppression, the drive coasts to standstill. – The motor brake (if parameterized) is closed immediately. – Switching on inhibited is activated. ● OFF3 – Switch to speed-controlled operation – n_set = 0 is input immediately to brake the drive along the OFF3 deceleration ramp (p1135). – When standstill is detected, the motor brake (if parameterized) is closed.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder 7.4.5 Torque limiting Description r1526 p1520 p1521 0 OLPLWV r1527 0LQ r1538 r1407.8 p0640 , OLPLWV r1407.9 0D[ p1530 p1531 r1539 3 OLPLWV Figure 7-17 Torque limiting The value specifies the maximum permissible torque whereby different limits can be parameterized for motor and regenerative mode.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder These cyclical values therefore limit the torque setpoint at the speed controller output/torque input or indicate the instantaneous max. possible torque. If the torque setpoint is limited, then this is displayed using parameter p1407. • r1407.8 Upper torque limit active • r1407.9 Lower torque limit active FP 6060 Torque setpoint Function diagram 7.4.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Supplementary conditions ● Maximum speed or maximum torque depend on the converter output voltage available and the back EMF of the motor (calculation specifications: EMF must not exceed Urated, converter).
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Motor data for permanent-magnet synchronous motors Table 7- 2 Motor data type plate Parameter p0304 Description Rated motor voltage Comments If this value is not known, the value "0" can also be entered. Entering the correct value, however, means that the stator leakage inductance (p0356, p0357) can be calculated more accurately.
Setpoint channel and closed-loop control 7.4 Vector speed/torque control with/without encoder Short-circuit protection For short circuits that can occur in the drive converter or in the motor cable, the rotating machine would supply the short-circuit until it comes to a standstill. An output contactor can be used for protection. This should be located as close as possible to the motor. This is particularly necessary if the motor can still be driven by the load when a fault develops.
Setpoint channel and closed-loop control 7.
8 Output terminals 8.1 Chapter content This chapter provides information on: ● Analog outputs ● Digital outputs 6 7 5 6HWSRLQW FKDQQHO &ORVHG ORRS FRQWURO M ~ &DELQHW RSHUDWRU SDQHO 352),%86 8 ,QSXW WHUPLQDOV $ 70 2XWSXW WHUPLQDOV -A60 1DPXU WHUPLQDOV ; 10 )DXOWV DODUPV 'LDJQRVLV 9 0RQLWRULQJ IXQFWLRQV )XQFWLRQV 3URWHFWLYH IXQFWLRQV Function diagrams To supplement this operating manual, the documentation folder contains simplified function diagrams describing the operating principle.
Output terminals 8.2 Analog outputs 8.2 Analog outputs Description The Customer Terminal Block features two analog outputs for outputting setpoints via current or voltage signals.
Output terminals 8.2 Analog outputs 8.2.1 Lists of signals for the analog outputs Signals for the analog outputs: vector object Table 8- 1 List of signals for the analog outputs - vector object Signal Parameter Unit Scaling (100 %=...
Output terminals 8.2 Analog outputs Signals for the analog outputs: object A_INF Table 8- 3 List of signals for the analog outputs - object A_INF Signal Parameter Unit Scaling (100 %=...
Output terminals 8.2 Analog outputs Example: changing analog output 0 from current to voltage output –10 V ... +10 V Voltage output present at terminal 1, ground is at terminal 2 Set analog output type 0 to -10 ... +10 V. Example: changing analog output 0 from current to voltage output –10 V ... +10 V and setting the characteristic Voltage output present at terminal 1, ground is at terminal 2 Set TM31.AO_type [analog output 0] to -10 V ... +10 V. Set TM31.AO_char. x1 to 0.00 %. Set TM31.AO_char. y1 to 0.
Output terminals 8.3 Digital outputs 8.3 Digital outputs Description Four bi-directional digital outputs (terminal X541) and two relay outputs (terminal X542) are available. These outputs are, for the most part, freely parameterizable.
Output terminals 8.3 Digital outputs Selection of possible connections for the digital outputs Table 8- 6 Selection of possible connections for the digital outputs Signal Bit in status word 1 Parameter 1 = Ready to start 0 r0889.0 1 = Ready to operate (DC link loaded, pulses blocked) 1 r0889.1 1 = Operation enabled (drive follows n_set) 2 r0889.2 1 = Fault present 3 r2139.3 0 = Coast to stop active (OFF2) 4 r0889.4 0 = Fast stop active (OFF3) 5 r0889.5 1 = Power-on disable 6 r0889.
Output terminals 8.
9 Functions, monitoring, and protective functions 9.
Functions, monitoring, and protective functions 9.1 Chapter content Function diagrams To supplement these operating instructions, the documentation folder contains simplified function diagrams describing the operating principle. The diagrams are arranged in accordance with the chapters in the operating instructions. The page numbers (9xx) describe the functionality in the following chapter. At certain points in this chapter, reference is made to function diagrams with a 4-digit number.
Functions, monitoring, and protective functions 9.2 Active Infeed functions 9.2 Active Infeed functions 9.2.1 Line and DC link identification Description Automatic parameter identification is used to determine all the line and DC link parameters, thereby enabling the controller setting for the Line Module to be optimized. Note If the line environment or DC link components are changed, automatic identification should be repeated with p3410 = 4 (e.g.
Functions, monitoring, and protective functions 9.2 Active Infeed functions 9.2.2 Harmonics controller Description Harmonics in the supply voltage cause harmonics in the line currents. Current harmonics can be reduced by activating the harmonics controller.
Functions, monitoring, and protective functions 9.2 Active Infeed functions 9.2.3 Variable power factor (reactive power compensation) Description Changing the reactive current allows the power factor of the cabinet unit to be set as capacitive or inductive. The reactive current can be changed by specifying a parameterizable supplementary setpoint for the reactive current by means of higher-level cos control.
Functions, monitoring, and protective functions 9.2 Active Infeed functions 9.2.4 Settings for the infeed (Active Infeed) under difficult line conditions Description The following setting examples are taken from commissioning procedures and are not generally valid! The required control characteristics must be checked again after the settings have been made.
Functions, monitoring, and protective functions 9.2 Active Infeed functions Example 2: Faults during operation when loading the infeed, operating on a "normal" supply. Power failure (F6200, A6205), DC link overvoltage (F30002) Following procedure: 1. Exclude other sources of fault: e.g. actual power failure, wiring fault, correct supply data setting (p0210, p0211) 2. If 1. is not successful, then in addition (for FW ≤ 2.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3 Drive functions 9.3.1 Motor identification and automatic speed controller optimization Description Two motor identification options, which are based on each other, are available: ● Standstill measurement with p1910 (motor identification) ● Rotating measurement with p1960 (speed controller optimization) These can be selected more easily via p1900. p1900 = 2 selects the standstill measurement (motor not rotating).
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.1.
Functions, monitoring, and protective functions 9.3 Drive functions If an output filter (see p0230) or series inductance (p0353) is used, its data must also be entered before the standstill measurement is carried out. The inductance value is then subtracted from the total measured value of the leakage. With sine-wave filters, only the stator resistance, valve threshold voltage, and valve interlocking time are measured.
Functions, monitoring, and protective functions 9.3 Drive functions Carrying out motor identification ● Enter p1910 > 0. Alarm A07991 is displayed. ● Identification starts when the motor is switched on. ● p1910 resets itself to "0" (successful identification) or fault F07990 is output. ● r0047 displays the current status of the measurement. Note To set the new controller setting permanently, the data must be saved with p0977 or p0971 on the non-volatile CompactFlash card.
Functions, monitoring, and protective functions 9.3 Drive functions also be checked to ensure that it is stable across the entire range. The dynamic response might need to be reduced or Kp/Tn adaptation for the speed controller parameterized accordingly. When commissioning induction machines, you are advised to proceed as follows: ● Before connecting the load, a complete "rotating measurement" (without encoder: p1960 = 1; with encoder: p1960 = 2) should be carried out.
Functions, monitoring, and protective functions 9.3 Drive functions DANGER During speed controller optimization, the drive triggers movements in the motor that can reach the maximum motor speed. The EMERGENCY OFF functions must be fully operational during commissioning. To protect machines and personnel, the relevant safety regulations must be observed.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.3 Fast magnetization for induction motors Description Fast magnetization for induction motors is used to reduce delay time during magnetization. Features ● Rapid flux build-up by impressing a field-producing current at the current limit, which considerably reduces the magnetization time. ● If the "Flying restart" function is activated, the excitation build-up time set in p0346 is still used. Commissioning Parameter setting p1401.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.4 Vdc control Description The "Vdc control" function can be activated using the appropriate measures if an overvoltage or undervoltage is present in the DC link. ● Overvoltage in the DC link (not relevant to S150). ● Undervoltage in the DC link – Typical cause: Failure of the supply voltage or infeed for the DC link.
Functions, monitoring, and protective functions 9.3 Drive functions Description of Vdc_min control (kinetic buffering) 3RZHU IDLOXUH 9GF 3RZHU UHVWRUDWLRQ U U ! ZLWKRXW 9BGF PLQ FRQWURO IDXOW ) 9 W 9GF FRQWUROOHU DFWLYH W QVHWS ! USP W ,TVHWS 3RZHU IDLOXUH WLPH PRWLYH UHJHQHUDWLYH Figure 9-4 W Switching Vdc_min control on/off (kinetic buffering) Note Kinetic buffering must only be activated in conjunction with an external power supply.
Functions, monitoring, and protective functions 9.3 Drive functions ● V/f control The Vdc_min controller acts on the speed setpoint channel. When Vdc_min control is active, the drive setpoint speed is reduced so that the drive becomes regenerative. ● Speed control The Vdc_min controller acts on the speed controller output and affects the torquegenerating current setpoint. When Vdc_min control is active, the torque-generating current setpoint is reduced so that the drive becomes regenerative.
Functions, monitoring, and protective functions 9.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.5 Automatic restart function Description The automatic restart function automatically restarts the cabinet unit after an undervoltage or a power failure. The alarms present are acknowledged and the drive is restarted automatically. The drive can be restarted using: ● The standard procedure starting from standstill, or ● The flying restart function.
Functions, monitoring, and protective functions 9.3 Drive functions Automatic restart mode Table 9- 2 Automatic restart mode p1210 Mode Meaning 0 Disables automatic restart Automatic restart inactive 1 Acknowledges all faults without restarting If p1210 = 1, pending faults will be acknowledged automatically once their cause has been rectified. If further faults occur after faults have been acknowledged, these will also be acknowledged automatically.
Functions, monitoring, and protective functions 9.3 Drive functions If additional faults occur between successful acknowledgement and the end of the startup attempt, then the startup counter, when it is acknowledged, is also decremented. Monitoring time power restoration (p1213) The monitoring time starts when the faults are detected. If the automatic acknowledgements are not successful, the monitoring time will continue.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.6 Flying restart Description The "Flying restart" function (enabled via p1200) allows the converter to switch to a motor that is still rotating. Switching on the converter without the flying restart function would not allow any flux to build up in the motor while it is rotating. Since the motor cannot generate any torque without flux, this can cause it to switch off due to overcurrent (F07801).
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.6.1 Flying restart without encoder Description Depending on parameter p1200, the flying restart function is started with the maximum search speed nsearch,max once the de-excitation time (p0347) has elapsed (see diagram "Flying restart"). nSearch,max = 1.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.6.2 Flying restart with encoder Description The flying restart function behaves differently with V/f control and vector control: ● V/f characteristic (p1300 < 20): Flying restart without encoder (see "Flying restart without encoder") ● Vector control with encoder: Since the speed is known from the start, the motor can be magnetized immediately at the appropriate frequency. The duration of magnetization is specified in p0346.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.7 Motor changeover/selection 9.3.7.1 Description The motor data set changeover is, for example, used for: ● Changing over between different motors ● Motor data adaptation Note To switch to a rotating motor, the "flying restart" function must be activated. 9.3.7.2 Example of changing over between two motors Prerequisites ● The drive has been commissioned for the first time.
Functions, monitoring, and protective functions 9.3 Drive functions Table 9- 3 Settings for motor changeover (example) Parameters Settings Remark p0130 2 Configure 2 MDS p0180 2 Configure 2 DDS p0186[0..1] 0, 1 The MDS are assigned to the DDS. p0820 Digital input, DDS selection p0821 to p0824 0 The digital input to change over the motor is selected via the DDS. Binary coding is used (p0820 = bit 0 etc.). p0826[0..1] 1, 2 Different numbers mean different thermal models. p0827[0..
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.7.4 9.3.8 Parameters • r0051 Drive data set DDS effective • p0130 Motor data sets (MDS) number • p0180 Drive data set (DDS) number • p0186 Motor data sets (MDS) number • p0819[0...
Functions, monitoring, and protective functions 9.3 Drive functions Commissioning Speeds for making measurements as a function of the maximum speed p1082 are preassigned in p382x when commissioning the drive system for the first time. These can be appropriately changed corresponding to the actual requirements. The automatic friction characteristic plot can be activated using p3845. The characteristic is then plotted the next time that it is enabled.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.9 Increasing the output frequency In applications that require higher output frequencies, the pulse frequency of the converter may have to be increased. It may also be necessary to change the pulse frequency to prevent resonance from occurring. Since increasing the pulse frequency also increases the switching losses, a derating factor for the output current must be taken into account when the drive is configured.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.9.1 Increasing the pulse frequency Description The pulse frequency can be increased in a virtually continuously variable manner to between the value preassigned in the factory and the maximum pulse frequency which can be set. Procedure 1. Parameter p0009 on the Control Unit must be set to 3 "Basic drive configuration". 2. Parameter p0112 "Sampling times default setting p0115" of the DO VECTOR must be set to 0 "Expert". 3.
Functions, monitoring, and protective functions 9.3 Drive functions Maximum output frequencies achieved by increasing the pulse frequency By multiplying the basis pulse frequency (with integers), the following output frequencies can be achieved (taking into account the derating factors): Table 9- 5 1) 9.3.9.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.10 Runtime (operating hours counter) Total system runtime The entire system runtime is displayed in r2114 (Control Unit); it is made up of r2114[0] (milliseconds) and r2114[1] (days). Index 0 indicates the system runtime in milliseconds; after reaching 86.400.000 ms (24 hours), the value is reset. Index 1 indicates the system runtime in days. The value is saved when the system is switched off.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.11 Simulation operation Description The simulation function is predominantly used to simulate the drive without a motor being connected and without a DC link voltage. In this case, it should be noted that the simulation mode can only be activated under an actual DC link voltage of 40 V. If the voltage lies above this threshold, the simulation mode is reset, and a fault message F07826 is issued.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.12 Direction reversal Description The direction of rotation of the motor can be reversed using direction reversal via p1821 without having to change the motor rotating field by interchanging two phases on the motor and inverting the encoder signals using p0410. Reversal via p1821 can be detected from the motor direction of rotation.
Functions, monitoring, and protective functions 9.3 Drive functions 9.3.13 Unit changeover Description Parameters and process variables for input and output can be switched to a suitable units system (SI units, US units or referenced variables (%)) with the help of the unit changeover function. The following constraints apply to the unit changeover: ● Unit changeover is only possible for the "VECTOR" and "A_INF" drive object.
Functions, monitoring, and protective functions 9.3 Drive functions Unit groups Each parameter that can be switched is assigned to a unit group which can be switched within certain limits depending on the group. This assignment and the units groups for each parameter appear in the parameter list in the SINAMICS List Manual. The unit groups can be individually switched using 4 parameters (p0100, p0349, p0505 and p0595). Parameter 9.3.
Functions, monitoring, and protective functions 9.3 Drive functions Characteristics: ● The reaction to overload depends on the setting of parameter p0290: – p0290 = 0: Reduce output current or output frequency – p0290 = 1: No reduction, shutdown when overload threshold is reached – p0290 = 2: Reduce the output current or output and pulse frequency (not using I²t).
Functions, monitoring, and protective functions 9.3 Drive functions Parameter • r0036 Power unit overload I2t • r0037 CO: Power unit temperatures • p0115 Sampling times for internal control loops • p0230 Drive filter type, motor side • p0290 Power unit overload response • p1082 Maximum speed • r2135.13 Fault thermal overload power unit • r2135.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4 Extended functions 9.4.1 Technology controller Description The "technology controller" function module allows simple control functions to be implemented, e.g.
Functions, monitoring, and protective functions 9.4 Extended functions If a PID controller has to be used for control reasons, the D component is switched to the setpoint/actual value difference (p2263 = 1) unlike in the factory setting. This is always necessary when the D component is to be effective, even if the reference variable changes. The D component can only be activated when p2274 > 0. Note With the entry "0" sec.
Functions, monitoring, and protective functions 9.4 Extended functions 6HQVRU ; Figure 9-7 DFW Level control: Application 7HFBFWU .
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.2 Bypass function The bypass function uses digital converter outputs to activate two contactors and uses digital inputs to evaluate the contactor’s feedback (e.g. via TM31). This circuit allows the motor to be operated using the converter or directly on the supply line. The contactors are activated by the converter. The feedback signals for the contactor positions have to be returned to the converter.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.2.1 Bypass with synchronizer with degree of overlapping (p1260 = 1) Description When “Bypass with synchronizer with degree of overlapping (p1260 = 1)” is activated, the synchronized motor is transferred to the supply and retrieved again. During the changeover, both contactors K1 and K2 are closed at the same time for a period (phase lock synchronization).
Functions, monitoring, and protective functions 9.4 Extended functions Table 9- 6 Parameter settings for bypass function with synchronizer with degree of overlapping Parameter Description p1266 = Control signal setting when p1267.0 = 1 p1267.0 = 1 p1267.1 = 0 Bypass function is initiated by the control signal p1269[0] = Signal source for contactor K1 feedback p1269[1] = Signal source for contactor K2 feedback p3800 = 1 The internal voltages are used for synchronization. p3802 = r1261.
Functions, monitoring, and protective functions 9.4 Extended functions ● After contactor K2 has fed back the "closed" state (r1269[1] = 1), contactor K1 is opened and the converter inhibits the pulses. The converter is in "Ready for operation and bypass" state. ● If the On command is cancelled in this phase, the converter will change to "Ready to start and bypass" status. If the appropriate contactors are being used, the converter will be isolated from the line supply and the DC link discharged.
Functions, monitoring, and protective functions 9.4 Extended functions /LQH &RQYHUWHU ZLWK 9ROWDJH 6HQVLQJ 0RGXOH 960 3URWHFWLRQ GHYLFH K1 K2 ,QWHUORFN WR SUHYHQW VLPXOWDQHRXV FORVLQJ M ~ Figure 9-11 Example circuit for bypass with synchronizer without degree of overlapping Activation The bypass with synchronizer without degree of overlapping (p1260 = 2) function can only be activated using a control signal. It cannot be activated using a speed threshold or a fault.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.2.3 Bypass without synchronizer (p1260 = 3) Description When the motor is transferred to the supply, contactor K1 is opened (following converter’s pulse inhibit). The system then waits for the motor excitation time to elapse after which contactor K2 is closed and the motor is run directly on the supply.
Functions, monitoring, and protective functions 9.4 Extended functions Activation The bypass with synchronizer (p1260 = 3) can be triggered by the following signals (p1267): ● Bypass by means of control signal (p1267.0 = 1): The bypass can be activated by means of a digital signal (p1266) (e.g. from a higher-level automation system). If the digital signal is canceled, a changeover to converter operations is triggered once the debypass delay time (p1263) has expired. ● Bypass at speed threshold (p1267.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.2.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.3 Extended braking control Description The "extended braking control" function module allows complex braking control for motor holding brakes and operational brakes. The brake is controlled as follows (the sequence reflects the priority): ● Via parameter p1215 ● Via binector parameters p1219[0..
Functions, monitoring, and protective functions 9.4 Extended functions Example 2: Emergency brake If emergency braking is required, electrical and mechanical braking is to take place simultaneously. This can be achieved if OFF3 is used as a tripping signal for emergency braking: p1219[0] = r0898.2 (OFF3 to "apply brake immediately"). To prevent the converter working in opposition to the brake, the OFF3 ramp (p1135) should be set to 0 seconds.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.4 Extended monitoring functions Description The "extended monitoring functions" function module enables additional monitoring functions: ● Speed setpoint monitoring: |n_setp| ≤ p2161 ● Speed setpoint monitoring: n_set > 0 ● Load monitoring Description of load monitoring This function monitors power transmission between the motor and the working machine.
Functions, monitoring, and protective functions 9.4 Extended functions Commissioning The "extended monitoring functions" function module can be activated by running the commissioning wizard. Parameter r0108.17 indicates whether it has been activated.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.5.1 Actual position value preparation Description Position actual value conditioning prepares the actual position value in a neutral length unit LU. For this purpose, the function block uses the Gn_XIST1, Gn_XIST2, Gn_STW and Gn_ZSW encoder interfaces available in the encoder evaluation/motor controller. These simply provide the position data in encoder bars and fine resolution (increments).
Functions, monitoring, and protective functions 9.4 Extended functions $FWXDO SRVLWLRQ YDOXH VBDFW LU + DFWBYDOBFRQG DFW + + + p2512 VBDFW VHW VHW YDO (0) 0 1 p2515 (0) 0 DFWBYDOBFRQG FRUU p2514 p2513 (0) Figure 9-16 VBDFW VHW DFW 3RVLWLRQ RIIVHW p2516 (0) (0) Position actual value conditioning An offset can be undertaken using connector input p2513 (actual position value conditioning offset) and a positive edge at the binector input p2512 (activate offset).
Functions, monitoring, and protective functions 9.4 Extended functions The absolute encoder adjustment is initiated via p2507[0...3].2, and its successful completion is reported via p2507[0...3].3. The signal source "Reference point coordinate for the position controller" p2598[0] is interconnected with p2599 during basic positioning. The other signal sources are not interconnected in the standard configuration.
Functions, monitoring, and protective functions 9.4 Extended functions Example: Absolute encoder can count 8 encoder revolutions (p0421 = 8) Note Load gear problems and solutions, see example in "Position tracking/Measuring gear".
Functions, monitoring, and protective functions 9.4 Extended functions Configuration of the load gear (p2720). The following points can be set by configuring this parameter: ● p2720.0: Activation of position tracking ● p2720.1: Setting the axis type (linear axis or rotary axis) Here, a rotary axis refers to a modulo axis (modulo offset can be activated through higher-level control or EPOS).
Functions, monitoring, and protective functions 9.4 Extended functions Tolerance window (p2722) After switching on, the difference between the stored position and the actual position is ascertained and, depending on the result, the following is triggered: ● Difference within the tolerance window -> the position is reproduced based on the current actual encoder value. ● Difference outside the tolerance window -> an appropriate message (F07449) is output.
Functions, monitoring, and protective functions 9.4 Extended functions Restrictions ● If an encoder data set is used as encoder 1 in several drive data sets with different gears, it is not possible to activate position tracking there. If an attempt is nevertheless made to activate position tracking, fault F07555 (drive encoder: configuration position tracking) is issued with fault value 03 hex. Generally, it is checked whether the load gear is identical in all DDS in which this encoder data set is used.
Functions, monitoring, and protective functions 9.4 Extended functions Table 9- 9 DDS changeover with load gear position tracking DDS p0186 p0187 p0188 p0189 Encoder (MDS) (encoder_1) (encoder_2) (encoder_3) for position control p2502 Mechan.
Functions, monitoring, and protective functions 9.4 Extended functions Function diagram FP 4010 Position actual value conditioning FP 4704 Position and temperature sensing, encoders 1...3 FP 4710 Speed act. value and pole pos. sens., motor enc.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.5.2 Closed-loop position controller Description The position controller is a PI controller. The P gain can be adapted using the product of connector input p2537 (position controller adaptation) and parameter p2538 (Kp). Using connector input p2541 (limit), the speed setpoint of the position controller can be limited without pre-control. This connector input is pre-connected with connector output p2540.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.5.3 Monitoring functions Description The position controller monitors the standstill, positioning and following error. V 6WDQGVWLOO ZLQGRZ 6HWSRLQW $FWXDO YDOXH 3RVLWLRQ UHDFKHG p2542 Δs 6WDQG Figure 9-18 r 2684.
Functions, monitoring, and protective functions 9.4 Extended functions Following error monitoring VBGHOWDBPRQ WRO 3RVLWLRQ VHWSRLQW GRZQVWUHDP RI SUH FRQWURO EDODQFLQJ ILOWHU p2534 ≥ 100 [%] 0... 2147483647 [LU] p2546 (1000) )ROORZLQJ HUURU DFW 3RVLWLRQ VHWSRLQW XSVWUHDP RI SUH FRQWURO EDODQFLQJ ILOWHU 37 PRGHO )ROORZLQJ HUURU ZLWKLQ WROHUDQFH r2563 1 1 + 0 1 - F07452 p2532 )ROORZLQJ HUURU WRR KLJK VBDFW Figure 9-19 r2684.
Functions, monitoring, and protective functions 9.4 Extended functions Parameters 9.4.5.
Functions, monitoring, and protective functions 9.4 Extended functions corresponding input p2508 (activate reference mark searches) or p2509 (activate measurement probe evaluation) is reset (0 signal). If the function (reference mark search or measuring probe evaluation) has still not been completed and the corresponding input p2508 or p2509 is reset, then the function is interrupted via the encoder control word and status bit r2526.1 (reference function active) is reset via the encoder status word.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.6 Basic positioner Description The "basic positioner" function module (EPOS) is used for the absolute/relative positioning of rotary axes (modulo) with motor encoders (indirect measuring system) or machine encoders (direct measuring system). User-friendly configuration, commissioning, and diagnostic functions are also available in STARTER for the basic positioner functionality (graphic navigation).
Functions, monitoring, and protective functions 9.4 Extended functions ● Homing or adjustment – Setting reference point (with stationary axis) – Homing (separate mode including reversing cam functionality, automatic reversal of direction, homing to "cams and encoder zero mark" or only "encoder zero mark" or "external zero mark (BERO)") – Flying referencing (superimposed homing possible during "normal" traversing with the aid of the measurement probe evaluation (normally evaluation of a BERO, for example).
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.6.1 Mechanical system Description %DFNODVK S Figure 9-21 Backlash compensation When mechanical force is transferred between a machine part and its drive, generally backlash occurs. If the mechanical system was to be adjusted/designed so that there was absolutely no play, this would result in high wear. Thus, backlash (play) can occur between the machine component and the encoder.
Functions, monitoring, and protective functions 9.4 Extended functions Modulo offset 0RGXOR UDQJH 1 p2576 (360000) 'HDFWLYDWHG 0 0RGXOR FRUUHFWLRQ DFWLYDWLRQ 3RVLWLRQ VHWSRLQW r2665 p2577 (0) Figure 9-22 Modulo offset A modulo axis has an unrestricted travel range. The range of values for the position repeats following a particular parameterizable value (the modulo range and/or axis cycle), e.g. following one revolution: 360° -> 0°.
Functions, monitoring, and protective functions 9.4 Extended functions Parameter 9.4.6.2 • p2576 EPOS modulo offset modulo range • p2577 BI: EPOS modulo offset activation • p2583 EPOS backlash compensation • r2684 CO/BO: EPOS status word 2 • r2685 CO: EPOS offset value Limitations Description The velocity, acceleration and delay can be restricted and the software limit switches and stop cams set.
Functions, monitoring, and protective functions 9.4 Extended functions Maximum acceleration/delay Parameters p2572 (maximum acceleration) and p2573 (maximum delay) define the maximum acceleration and maximum delay. The unit in both cases is 1000 LU/s².
Functions, monitoring, and protective functions 9.4 Extended functions Stop output cams A traversing range can be restricted firstly by software using software limit switches and secondly the traversing range can be limited by hardware. The function of the stop cams (hardware limit switches) is used for this purpose. The function of the stop cams is activated by the 1 signal on the binector input p2568 (activation of stop cams).
Functions, monitoring, and protective functions 9.4 Extended functions $FFHOHUDWLRQ 9HORFLW\ 9HORFLW\ P V $FFHOHUDWLRQ P Vt 7LPH Figure 9-24 Jerk limitation activated The maximum inclination (rk) can be set in parameter p2574 ("Jerk limitation") in the unit LU/s3 for both acceleration and braking. The resolution is 1000 LU/s3. To activate limiting permanently, set parameter p2575 ("Active jerk limitation") to 1.
Functions, monitoring, and protective functions 9.
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.6.3 Referencing Description Once a machine has been switched on, the absolute dimensional reference to the machine’s zero point must be established for positioning purposes. This procedure is referred to as referencing.
Functions, monitoring, and protective functions 9.4 Extended functions For permanent acceptance, the encoder adjustment offset (p2525) should be saved in a non-volatile manner (RAM to ROM). CAUTION During adjustment with the rotary absolute encoder, a range is aligned symmetrically around the zero point with half the encoder range within which the position is restored after switch off/on. If position tracking is deactivated (2720.
Functions, monitoring, and protective functions 9.4 Extended functions at binector input p2597 (referencing type selection). The signal in binector input p2595 (start referencing) must be set during the entire referencing process otherwise the process is aborted. Once started, the status signal r2684.11 (reference point set) is reset. During the entire reference point approach, monitoring of the software limit switches is inactive; only the maximum traversing range is checked.
Functions, monitoring, and protective functions 9.4 Extended functions Note The velocity override is effective during the search for the cam. By changing the encoder data set, status signal r2684.11 (reference point set) is reset. The cam switch must be able to delivery both a rising and a falling edge. During the reference point approach when evaluating the sensor zero mark, the 0/1 edge is evaluated with increasing actual position values and the 1/0 edge with falling actual position values.
Functions, monitoring, and protective functions 9.4 Extended functions Note In this case the direction of approach to the encoder zero mark is the opposite to the axes with reference cams! External zero mark present (p0495 ≠ 0), no reference cam (p2607 = 0): Synchronization to an external zero mark begins as soon as the signal at binector input p2595 (start referencing) is detected.
Functions, monitoring, and protective functions 9.4 Extended functions Flying referencing The "on-the-fly referencing" mode (also known as post-referencing), which is selected using a "1" signal at binector input p2597 (select referencing type), can be used in every mode (jogging, traversing block and direct setpoint input for positioning/setup) and is superimposed on the currently active mode. Flying referencing can be selected both with incremental and absolute measuring systems.
Functions, monitoring, and protective functions 9.4 Extended functions Note Flying referencing is not an active operating mode. It is superimposed by an active operating mode. In contrast to eference point approach, flying referencing can be carried out superimposed by the machine process.
Functions, monitoring, and protective functions 9.4 Extended functions Table 9- 11 DDS switch without load gear position tracking DDS p186 p187 p188 p189 Encoder (MDS) (encoder_1) (encoder_2) (encoder_3) for position control p2502 Load gear Changeover response Mechan.
Functions, monitoring, and protective functions 9.4 Extended functions Function diagram FP 3612 Referencing FP 3614 Flying referencing • p2596 BI: EPOS set reference point • p2597 BI: EPOS referencing type selection • p2598 CI: EPOS reference point coordinates signal source • p2599 CO: EPOS reference point coordinates value • p2600 EPOS reference point approach, reference point offset Parameter 9.4.6.4 Traversing blocks Description Up to 64 different traversing blocks can be saved.
Functions, monitoring, and protective functions 9.4 Extended functions ● Motion parameters – Target position or traversing distance (p2617[0...63]) – Velocity (p2618[0...63]) – Acceleration override (p2619[0...63]) – Deceleration override (p2620[0...63]) ● Task mode (p2623[0...63]) Processing a traversing block can be influenced by means of parameter p2623 (task mode). This is described automatically by programming the traversing blocks in STARTER.
Functions, monitoring, and protective functions 9.4 Extended functions 0100, CONTINUE_EXTERNAL_WAIT: An on-the-fly change can be triggered in the next request during the entire motion phase via the control signal "External block change". If "External block change" is not triggered, the axis remains in the parameterized target position until the signal is issued.
Functions, monitoring, and protective functions 9.4 Extended functions POSITIONING The POSITIONING task initiates motion. The following parameters are evaluated: ● p2616[x]: Traversing block number ● p2617[x]: position ● p2618[x]: Velocity ● p2619[x]: Acceleration override ● p2620[x]: Deceleration override ● p2623[x]: Task mode The task is executed until the target position is reached.
Functions, monitoring, and protective functions 9.4 Extended functions The following parameters are relevant: ● p2616[x]: Traversing block number ● p2618[x]: Velocity ● p2619[x]: Acceleration override ● p2623[x]: Task mode All continuation conditions are possible. JERK Jerk limitation can be activated (command parameter = 1) or deactivated (task parameter = 0) by means of the JERK task. The signal at the binector input p2575 "Active jerk limitation" must be set to zero.
Functions, monitoring, and protective functions 9.4 Extended functions GOTO Using the GOTO task, jumps can be executed within a sequence of traversing tasks. The block number which is to be jumped to must be specified as task parameter. No continuation conditions are permitted. If there is a block with this number, then alarm A07468 (jump destination does not exist in traversing block x) is output and the block is designated as being inconsistent.
Functions, monitoring, and protective functions 9.4 Extended functions Parameter 9.4.6.
Functions, monitoring, and protective functions 9.4 Extended functions Fixed stop reached As soon as the axis comes into contact with the mechanical fixed stop, the closedloop control in the drive raises the torque so that the axis can move on. The torque increases up to the value specified in the task and then remains constant. Depending on the binector input p2637 (fixed stop reached), the "fixed stop reached" status bit r2683.
Functions, monitoring, and protective functions 9.4 Extended functions Fixed stop is not reached If the braking point is reached without the "fixed stop reached" status being acknowledged, then the fault F07485 "Fixed stop is not reached" is output with fault reaction OFF1, the torque limit is cancelled and the drive cancels the traversing block.
Functions, monitoring, and protective functions 9.4 Extended functions Function diagram FP 3616 Traversing blocks mode (r0108.4 = 1) FP 3617 Traversing to fixed stop (r0108.4 = 1) FP 4025 Dynamic following error monitoring, cam controllers (r0108.
Functions, monitoring, and protective functions 9.4 Extended functions In the setting-up mode, using parameters (velocity, acceleration and deceleration) "endless" closed-loop position control behavior can be carried-out. It is possible to make a flying changeover between the two modes. If continuous acceptance (p2649 = 1) is activated, changes to the MDI parameters are accepted immediately.
Functions, monitoring, and protective functions 9.4 Extended functions MDI mode with the use of PROFIdrive telegram 110. If connector input p2654 is preset with a connector input ≠ 0 (e.g. with PROFIdrive telegram 110 with r2059[11]), then it will internally manage the control signals "Positioning type selection", "Positive direction selection" and "Negative direction selection".
Functions, monitoring, and protective functions 9.4 Extended functions 9.4.6.7 Jog Description Parameter p2591 can be used to switch between "Incremental jog" and "Jog velocity". Jog signals p2589 and p2590 are used to specify the travel distances p2587 and/or p2588 and the velocities p2585 and p2586. The travel distances are only effective when the "1" signal is at p2591 (incremental jog). When p2591 = "0", the travel range start or the travel range end is approached at the specified velocity.
Functions, monitoring, and protective functions 9.4 Extended functions Parameters 9.4.6.8 • p2585 EPOS inching 1 setpoint velocity • p2586 EPOS inching 2 setpoint velocity • p2587 EPOS inching 1 travel distance • p2588 EPOS inching 2 travel distance • p2589 BI: EPOS inching 1 signal source • p2590 BI: EPOS inching 2 signal source • p2591 BI: EPOS incremental inching Status signals The status signals relevant to positioning mode are described below. Follow-up mode active (r2683.
Functions, monitoring, and protective functions 9.4 Extended functions Stop cam minus active (r2684.13) Stop cam plus active (r2684.14) These status signals indicate that "Stop cam, minus" (p2569) or "Stop cam. plus" (p2570) has been exceeded or not reached. The signals are reset when the cams are left in the direction other than that in which they were approached. Axis moves forwards (r2683.4) Axis moves backwards (r2683.5) Axis accelerates (r2684.4) Drive decelerates (r2684.
Functions, monitoring, and protective functions 9.4 Extended functions Target position reached (r2684.10) The status signal "target position reached" indicates that the drive has reached its target position at the end of a traversing command. This signal is set as soon as the actual drive position is inside the positioning window p2544. The signal is reset when the positioning window is exited.
Functions, monitoring, and protective functions 9.5 Monitoring and protective functions 9.5 Monitoring and protective functions 9.5.1 Protecting power components Description SINAMICS power units offer comprehensive functions for protecting power components. Table 9- 12 General protection for power units Protection against: Protective measure Overcurrent1) Monitoring with two thresholds: • First threshold exceeded Response A30031, A30032, A30033 Current limiting in phase U has responded.
Functions, monitoring, and protective functions 9.5 Monitoring and protective functions 9.5.2 Thermal monitoring and overload responses Description The priority of thermal monitoring for power components is to identify critical situations. If alarm thresholds are exceeded, the user can set parameterizable response options that enable continued operation (e.g. with reduced power) and prevent immediate shutdown.
Functions, monitoring, and protective functions 9.5 Monitoring and protective functions ● Reducing the output frequency (p0290 = 0, 2) This variant is recommended when you do not need to reduce the pulse frequency or the pulse frequency has already been set to the lowest level. The load should also have a characteristic similar to a fan, that is, a quadratic torque characteristic with falling speed.
Functions, monitoring, and protective functions 9.5 Monitoring and protective functions 9.5.3 Blocking protection Description The error message "Motor blocked" is only triggered if the speed of the drive is below the variable speed threshold set in p2175. With vector control, it must also be ensured that the speed controller is at the limit. With V/f control, the current limit must already have been reached. Once the ON delay (p2177) has elapsed, the message "Motor blocked" and fault F7900 are generated.
Functions, monitoring, and protective functions 9.5 Monitoring and protective functions 9.5.4 Stall protection (only for vector control) Description If, for closed-loop speed control with encoder, the speed threshold set in p1744 for stall detection is exceeded, then r1408.11 (speed adaptation, speed deviation) is set. If the fault threshold value set in p1745 is exceeded when in the low speed range (less than p1755 x p1756), r1408.12 (motor stalled) is set.
Functions, monitoring, and protective functions 9.5 Monitoring and protective functions 9.5.5 Thermal motor protection Description The priority of thermal motor protection is to identify critical situations. If alarm thresholds are exceeded, the user can set parameterizable response options (p0610) that enable continued operation (e.g. with reduced power) and prevent immediate shutdown. The signal characteristic is shown in diagram 902.
Functions, monitoring, and protective functions 9.5 Monitoring and protective functions Temperature measurement via PTC The device is connected to terminal X522:7/8 on the customer terminal block (TM31). The threshold for switching to an alarm or fault is 1650 Ω. If the threshold is exceeded, the system switches internally from an artificially-generated temperature value of -50 °C to +250°C and makes it available for further evaluation.
Functions, monitoring, and protective functions 9.
10 Diagnosis / faults and alarms 10.
Diagnosis / faults and alarms 10.2 Diagnosis 10.2 Diagnosis Description This section describes procedures for identifying the causes of problems and the measures you need to take to rectify them. Note If errors or malfunctions occur in the device, you must carefully check the possible causes and take the necessary steps to rectify them.
Diagnosis / faults and alarms 10.2 Diagnosis LED DP1 (PROFIdrive cyclic transmission) OPT Color State Description --- OFF Cyclic communication is not (yet) running. Note: The PROFIdrive is ready for communication when the Control Unit is ready for operation (see RDY LED). Green Steady light Cyclic communication is running. 0.5 Hz flashing light Cyclic communication is not yet fully underway. Possible causes: - The controller is not transmitting any setpoints.
Diagnosis / faults and alarms 10.2 Diagnosis Control Interface Board – Interface module in the Power Module (-T1) Table 10- 3 Description of the LEDs on the Control Interface Board LED state H200 Description H201 OFF OFF The electronics power supply is missing or lies outside the permissible tolerance range. Green OFF The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.
Diagnosis / faults and alarms 10.2 Diagnosis Control Interface Board – Interface Module in the Power Module (-G1) Table 10- 4 Description of the LEDs on the Control Interface Board LED state H200 Description H201 OFF OFF The electronics power supply is missing or lies outside the permissible tolerance range. Green OFF The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place.
Diagnosis / faults and alarms 10.2 Diagnosis VSM - Interface Module in the Active Interface Module (-A2) Table 10- 5 Description of the LEDs on the Voltage Sensing Module LEDs RDY Color Status Description --- OFF The electronics power supply is missing or lies outside the permissible tolerance range. Green Continuous The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place. Orange Continuous DRIVE-CLiQ communication is being established.
Diagnosis / faults and alarms 10.2 Diagnosis SMC20 – encoder evaluation (-B82) Table 10- 7 Description of the LEDs on the SMC20 LED RDY Color State Description --- OFF The electronics power supply is missing or lies outside the permissible tolerance range. Green Steady light The component is ready for operation and cyclic DRIVE-CLiQ communication is taking place. Orange Steady light DRIVE-CLiQ communication is being established.
Diagnosis / faults and alarms 10.2 Diagnosis CBE20 – Communication Board Ethernet (option G33) Table 10- 9 Description of the LEDs on the CBE20 LED Link port Activity port Fault Sync Color State Description --- OFF The electronics power supply is missing or lies outside the permissible tolerance range. Green Steady light A different device is connected to port x and a physical connection exists. --- OFF The electronics power supply is missing or lies outside the permissible tolerance range.
Diagnosis / faults and alarms 10.2 Diagnosis LED Color State Description Flashing, 2.5 Hz Communication between the Control Unit and the CBE20 is faulty. Possible causes: - The CBE20 was removed following power-up. - The CBE20 is defective. Orange 10.2.2 Flashing, 2.5 Hz Firmware is being downloaded. Diagnostics via parameters All Objects: key diagnostic parameters (details in List Manual) Parameters Name Description r0945 Fault code Displays the fault number.
Diagnosis / faults and alarms 10.2 Diagnosis Parameters Name Description r0722 Status of digital inputs (CU) Displays the status of the digital inputs on the CU. This parameter shows the status of the digital inputs under the influence of simulation mode of the digital inputs. r0747 Status of digital outputs (CU) Display of the CU digital output status. This parameter shows the status of the digital inputs under the influence of simulation mode of the digital inputs.
Diagnosis / faults and alarms 10.2 Diagnosis Vector: key diagnostic parameters (details in List Manual) Parameters Name Description r0002 Operating display The value provides information about the current operating status and the conditions necessary to reach the next status. r0020 Speed setpoint smoothed Displays the actual smoothed speed/velocity setpoint at the input of the speed/velocity controller or V/f characteristic (after the interpolator).
Diagnosis / faults and alarms 10.2 Diagnosis TM31: key diagnostic parameters (details in List Manual) Parameters Name Description r0002 TM31 operating display Operating display for terminal board 31 (TB31). r4021 Digital inputs actual terminal value Displays the actual value at the digital input terminals on the TM31. This parameter shows the actual value, uninfluenced by simulation mode of the digital inputs. r4022 Status of digital inputs Displays the status of the digital inputs on the TM31.
Diagnosis / faults and alarms 10.2 Diagnosis 10.2.3 Indicating and rectifying faults The device features a wide range of functions that protect the drive against damage if a fault occurs (faults and alarms). Indicating faults and alarms If a fault occurs, the drive displays the fault and/or alarm on the AOP30 operator panel. Faults are indicated by the red "FAULT" LED and a fault screen is automatically displayed.
Diagnosis / faults and alarms 10.3 Overview of warnings and faults 10.3 Overview of warnings and faults If a fault occurs, the drive indicates the fault and/or alarm.
Diagnosis / faults and alarms 10.3 Overview of warnings and faults 10.3.2 "External fault 1" Causes Fault code F7860 ("External Fault 1") is triggered by the following optional protection devices in the cabinet unit: ● Thermistor motor protection unit shutdown (option L84) ● PT100 Evaluation Unit (Option L86) Remedy When a fault is indicated, the following procedure is recommended: 1. Identify the cause by examining the specified devices (display or LEDs). 2.
Diagnosis / faults and alarms 10.4 Service and Support 10.4 Service and Support Service and Support helpline If you need help and do not know who to contact, we make sure that you receive all the help you need as quickly as possible. The helpline ensures that a specialist in your area can provide you with professional support. The helpline (in Germany, for example) is available 24 hours a day, 365 days a year. German and English are spoken. Tel.
Diagnosis / faults and alarms 10.4 Service and Support Spare parts and repairs Our global network of regional spare parts warehouses and repair centers enables us to respond quickly and reliably with modern logistics procedures. During the operational phase of your machinery, we provide a comprehensive repairs and spare parts service to ensure maximum operational reliability.
Diagnosis / faults and alarms 10.
Maintenance and servicing 11.1 11 Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the cabinet units. ● Exchanging device components when the unit is serviced ● Forming the DC link capacitors ● Upgrading the cabinet unit firmware ● Loading the new operator panel firmware from the PC.
Maintenance and servicing 11.2 Maintenance 11.2 Maintenance The cabinet unit mainly comprises electronic components. Apart from the fan(s), the unit contains very few components that are subject to wear or require maintenance or servicing. Maintenance aims to preserve the specified condition of the cabinet unit. Dirt and contamination must be removed regularly and parts subject to wear replaced. The following points must generally be observed. 11.2.
Maintenance and servicing 11.3 Maintenance 11.3 Maintenance Servicing involves activities and procedures for maintaining and restoring the specified condition of the device.
Maintenance and servicing 11.3 Maintenance 11.3.1 Installation device Description The installation device is used for installing and removing the power blocks. It is used as an installation aid, which is placed in front of and secured to the module. The telescopic guide support allows the withdrawable device to be adjusted according to the height at which the power blocks are installed.
Maintenance and servicing 11.3 Maintenance 11.3.2 Using crane lifting lugs to transport power blocks Crane lifting lugs The power blocks are fitted with crane lifting lugs for transportation on a lifting harness in the context of replacement. The positions of the crane lifting lugs are illustrated by arrows in the figures below. WARNING A lifting harness with vertical ropes or chains must be used to prevent any risk of damage to the housing.
Maintenance and servicing 11.3 Maintenance Figure 11-3 Crane lifting lugs on HX, JX power block Note On HX and JX power blocks, the front crane lifting lug is located behind the busbar.
Maintenance and servicing 11.4 Replacing components 11.4 Replacing components WARNING The following must be taken into account when the devices are transported: • Some of the devices are heavy or top heavy. • Due to their weight, the devices must be handled with care by trained personnel. • Serious injury or even death and substantial material damage can occur if the devices are not lifted or transported properly. WARNING The devices are operated with high voltages.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1. Unscrew the connection to the line or to the motor (3 screws). 2. Unscrew the connection to the DC link (4 screws). 3. Remove the retaining screws at the top (2 screws). 4. Remove the retaining screws at the bottom (2 screws). 5.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1. Unscrew the connection to the line or to the motor (3 screws). 2. Unscrew the connection to the DC link (4 screws). 3. Remove the retaining screws at the top (2 screws). 4. Remove the retaining screws at the bottom (2 screws). 5.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1. Remove the busbar (6 screws). 2. Unscrew the connection to the DC link (8 nuts). 3. Remove the retaining screw at the top (1 screw). 4. Remove the retaining screws at the bottom (2 screws). 5.
Maintenance and servicing 11.
Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1. Remove the busbars (12 screws). 2. Unscrew the connection to the DC link (8 nuts). 3. Remove the retaining screw at the top (1 screw). 4. Remove the retaining screws at the bottom (2 screws). 5.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access to the power block. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1. Remove the busbar (8 screws). 2. Unscrew the connection to the DC link (8 nuts). 3. Remove the retaining screw at the top (1 screw). 4. Remove the retaining screws at the bottom (2 screws). 5.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1. Remove the CU320 mounts (1 screw and 2 nuts). If necessary, remove the PROFIBUS plug and connection to the operator panel (-X140 on the CU320) and remove the CU320. 2.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1. Remove the CU320 mount (1 nut). If necessary, remove the PROFIBUS plug and connection to the operator panel (-X140 on the CU320) and carefully remove the CU320. 2.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1. Remove the CU320 mount (1 nut). If necessary, remove the PROFIBUS plug and connection to the operator panel (-X140 on the CU320) and carefully remove the CU320. 2.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access. ● Remove the protective cover. Removal steps The removal steps are numbered in accordance with the figure. 1. Remove the CU320 mount (1 nut). If necessary, remove the PROFIBUS plug and connection to the operator panel (-X140 on the CU320) and carefully remove the CU320. 2.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the cabinet unit is available. Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the cabinet unit is available. Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the cabinet unit is available. Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access.
Maintenance and servicing 11.
Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the cabinet unit is available. Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the cabinet unit is available. Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the cabinet unit is available. Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the cabinet unit is available. Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the cabinet unit is available. Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access.
Maintenance and servicing 11.4 Replacing components 11.4.
Maintenance and servicing 11.4 Replacing components Description The average service life of the device fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure that the cabinet unit is available. Preparatory steps ● Disconnect the cabinet unit from the power supply. ● Allow unimpeded access.
Maintenance and servicing 11.4 Replacing components 11.4.18 Replacing the fan fuses (-A2 -F101/F102, -G1 -F10/F11, -T1 -F10/F11) The order numbers for replacement fan fuses can be found in the spare parts list. ) WARNING Make sure that the cause of the fault is found before the fuse is replaced. 11.4.19 Replacing the fuses for the auxiliary power supply (-A1 -F11 / -A1 -F12) The order numbers for replacing auxiliary power supply fuses that have blown can be found in the spare parts list.
Maintenance and servicing 11.4 Replacing components 11.4.21 Replacing the cabinet operator panel 1. Switch the unit into a no-voltage condition. 2. Open the cabinet. 3. Disconnect the power supply and communications line on the operator panel. 4. Release the fastenings on the operator panel. 5. Remove the operator panel. 6. Install the new operator panel. 7. Carry out any other work by reversing the sequence. 11.4.
Maintenance and servicing 11.
Maintenance and servicing 11.5 Forming the DC link capacitors 11.5 Forming the DC link capacitors Description If the device is kept in storage for more than 2 years, the DC link capacitors have to be reformed. If this is not done, the unit could be damaged when it is operated under load. If the cabinet is commissioned within two years of its date of manufacture, the DC link capacitors do not need to be re-formed.
Maintenance and servicing 11.6 Messages after replacing DRIVE-CLiQ components 11.6 Messages after replacing DRIVE-CLiQ components After DRIVE-CLiQ components are replaced (Control Interface Board, TM31, SMCxx) when service is required, generally, after power-up, a message is not output. The reason for this is that an identical component is detected and accepted as spare part when running-up.
Maintenance and servicing 11.7 Upgrading the cabinet unit firmware 11.7 Upgrading the cabinet unit firmware When you upgrade the cabinet unit firmware (by installing a new CompactFlash Card with a new firmware version, for example), you might also have to upgrade the firmware for the DRIVE-CLiQ components in the cabinet unit. If the system detects that the firmware in the DRIVE-CLiQ components needs to be updated, it will trigger this process automatically when the automatic firmware update is performed.
Maintenance and servicing 11.8 Loading the new operator panel firmware from the PC. 11.8 Loading the new operator panel firmware from the PC. Description Firmware might need to be loaded to the AOP if the AOP functionality needs to be upgraded. If, once the drive has powered up, the CompactFlash Card is found to contain a newer version of the firmware, a message will appear on the AOP30 prompting you to load the new firmware. You should click "YES" in response to this prompt.
Technical specifications 12.1 12 Chapter content This chapter provides information on the following: ● General and specific technical specifications for the devices.
Technical specifications 12.2 General technical specifications 12.
Technical specifications 12.2 General technical specifications Mechanical stability Storage Transport During operation Vibrational load 2) - Displacement - Acceleration corresponds to class 1.5 mm at 5 to 9 Hz 5 m/s² at > 9 to 200 Hz 1M2 to EN 60721-3-1 3.1 mm at 5 ... 9 Hz 10 m/s² at > 9 ... 200 Hz 2M2 to EN 60721-3-2 0.075 mm at 10 ... 58 Hz 10 m/s² at >58 ...
Technical specifications 12.2 General technical specifications Voltage derating as a function of the installation altitude In addition to current derating, voltage derating must also be considered at installation altitudes >2000 m above sea level.
Technical specifications 12.2 General technical specifications Current derating as a function of the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical specifications for the cabinet units. Table 12- 6 Derating factor of the output current as a function of the pulse frequency for devices with a rated pulse frequency of 2 kHz Order no. 6SL3710-...
Technical specifications 12.2 General technical specifications For pulse frequencies in the range between the fixed values, the relevant derating factors can be determined by means of linear interpolation. The following formula applies for this: Example: The derating factor is required for when X2 = 2 kHz for 6SL3710-7LE41-0AA0. X0 = 1.25 kHz, Y0 = 100%, X1 = 2.
Technical specifications 12.2 General technical specifications 12.2.2 Overload capability The converter is equipped with an overload reserve to deal with breakaway torques, for example. In drives with overload requirements, the appropriate base load current must, therefore, be used as a basis for the required load. The criterion for overload is that the drive is operated with its base load current before and after the overload occurs on the basis of a duty cycle duration of 300 s.
Technical specifications 12.3 Technical specifications 12.3 Technical specifications Note The current, voltage and output values specified in the following tables are rated values. The cables to the cabinet unit are protected by fuses with gL characteristic.
Technical specifications 12.3 Technical specifications 12.3.1 Cabinet unit version A, 380 V - 480 V 3 AC Table 12- 8 Version A, 380 V – 480 V 3 AC, part 1 Order number 6SL3710 7LE32-1AA0 7LE32-6AA0 7LE33-1AA0 Unit rating - for IL at 50 Hz 400 V 1) - for IH at 50 Hz 400 V 1) - for IL at 60 Hz 460 V 2) - for IH at 60 Hz 460 V 2) kW kW hp hp 110 90 150 150 132 110 200 200 160 132 250 200 Output current - Rated current IN A 3) - Base load current IL 4) - Base load current IH 5) - Max.
Technical specifications 12.3 Technical specifications Order number Recommended protection - Line protection (with option L26) Rated current frame size to DIN 43620-1 - Line and semiconductor protection (without option L26) Rated current Frame size to DIN 43620-1 6SL3710 7LE32-1AA0 7LE32-6AA0 7LE33-1AA0 A 3NA3252 315 2 3NA3254 355 2 3NA3365 500 3 A 3NE1230-2 315 1 3NE1331-2 350 2 3NE1334-2 500 2 1) Rated output of a typical 6-pole standard induction motor based on IL or IH at 400 V 3 AC 50 Hz.
Technical specifications 12.3 Technical specifications Table 12- 9 Version A, 380 V – 480 V 3 AC, part 2 Order number 6SL3710 7LE33-8AA0 7LE35-0AA0 7LE36-1AA0 Unit rating - for IL at 50 Hz 400 V 1) - for IH at 50 Hz 400 V 1) - for IL at 60 Hz 460 V 2) - for IH at 60 Hz 460 V 2) kW kW hp hp 200 160 300 250 250 200 400 350 315 250 500 350 Output current - Rated current IN A 3) - Base load current IL 4) - Base load current IH 5) - Max.
Technical specifications 12.3 Technical specifications Order number Recommended protection - Line protection (with option L26) Rated current frame size to DIN 43620-1 - Line and semiconductor protection (without option L26) Rated current Frame size to DIN 43620-1 6SL3710 7LE33-8AA0 7LE35-0AA0 7LE36-1AA0 A 3NA3365 500 3 3NA3372 630 3 3NA3475 800 4 A 3NE1334-2 500 2 3NE1436-2 630 3 3NE1438-2 800 3 1) Rated output of a typical 6-pole standard induction motor based on IL or IH at 400 V 3 AC 50 Hz.
Technical specifications 12.3 Technical specifications Table 12- 10 Version A, 380 V – 480 V 3 AC, part 3 Order number 6SL3710 7LE37-5AA0 7LE38-4AA0 7LE41-0AA0 Unit rating - for IL at 50 Hz 400 V 1) - for IH at 50 Hz 400 V 1) - for IL at 60 Hz 460 V 2) - for IH at 60 Hz 460 V 2) kW kW hp hp 400 315 600 450 450 400 700 600 560 450 800 700 Output current - Rated current IN A 3) - Base load current IL 4) - Base load current IH 5) - Max.
Technical specifications 12.
Technical specifications 12.3 Technical specifications Table 12- 11 Version A, 380 V – 480 V 3 AC, part 4 Order number 6SL3710 7LE41-2AA0 7LE41-4AA0 Unit rating - for IL at 50 Hz 400 V 1) - for IH at 50 Hz 400 V 1) - for IL at 60 Hz 460 V 2) - for IH at 60 Hz 460 V 2) kW kW hp hp 710 560 1000 900 800 710 1000 1000 Output current - Rated current IN A 3) - Base load current IL 4) - Base load current IH 5) - Max.
Technical specifications 12.3 Technical specifications Order number Recommended protection - Line protection (with option L26) Rated current frame size to DIN 43620-1 - Line and semiconductor protection (without option L26) Rated current Frame size to DIN 43620-1 6SL3710 A A 7LE41-2AA0 7LE41-4AA0 Circuit breaker Circuit breaker Circuit breaker Circuit breaker 1) Rated output of a typical 6-pole standard induction motor based on IL or IH at 400 V 3 AC 50 Hz.
Technical specifications 12.3 Technical specifications 12.3.
Technical specifications 12.
Technical specifications 12.
Technical specifications 12.
Technical specifications 12.
Technical specifications 12.
Technical specifications 12.
Technical specifications 12.
Technical specifications 12.
Technical specifications 12.
Technical specifications 12.3 Technical specifications Table 12- 17 Version A, 500 V – 690 V 3 AC, part 6 Order number 6SL3710 7LG41-3AA0 Unit rating - for IL at 50 Hz 690 V 1) - for IH at 50 Hz 690 V 1) - for IL at 50 Hz 500 V 1) - for IH at 50 Hz 500 V 1) - for IL at 60 Hz 575 V 2) - for IH at 60 Hz 575 V 2) kW kW kW kW hp hp 1200 1000 1250 800 1000 1000 Output current - Rated current IN A 3) - Base load current IL 4) - Base load current IH 5) - Max.
Technical specifications 12.3 Technical specifications Order number Recommended protection - Line protection (with option L26) Rated current frame size to DIN 43620-1 - Line and semiconductor protection (without option L26) Rated current Frame size to DIN 43620-1 6SL3710 A A 7LG41-3AA0 Circuit breaker Circuit breaker 1) Rated output of a typical 6-pole standard induction motor based on IL or IH at 500 V 3 AC 50 Hz or 690 V 3 AC 50 Hz.
A Appendix A.1 List of abbreviations A A... AC AI AO AOP B BI BICO BO C C CAN CB CDS CI COM CU D DC DDS DI DI/DO DO E ESD EMC EN F F ...
Appendix A.1 List of abbreviations I/O IEC IGBT J JOG L L LED M M MDS N NC NEMA NO P p ... PDS PE PROFIBUS PTC R r...
Appendix A.2 Parameter macros A.2 Parameter macros Parameter macro p0015 = S150 cabinet unit This macro is used to make default settings for operating the cabinet unit.
Appendix A.
Appendix A.2 Parameter macros Sink Parameter Source Description DO p4056[0] Type of analog inputs TM31 p4056[1] Type of analog inputs TM31 p4076[0] Type of analog outputs TM31 p4076[1] Type of analog outputs TM31 p4071[0] Signal analog output 0 TM31 p4071[1] Signal analog output 1 p4100 p4102[0] p4102[1] Fault threshold for temperature sensing Parameter 2 Description DO Current 0...20 mA TM31 2 Current 0...20 mA TM31 0 Current 0...20 mA TM31 0 Current 0...
Appendix A.2 Parameter macros Sink Parameter Source Description DO Vector Parameter Description p2116 Ext. alarm_2 1 p0738 DI/DO8 CU 1 +24 V p0748.8 Invert DI/DO8 CU 0 Not inverted p0728.8 Set DI/DO8 input or output CU 1 Output p0739 DI/DO9 CU 1 +24 V p0748.9 Invert DI/DO9 CU 0 Not inverted p0728.9 Set DI/DO9 input or output CU 1 Output p0740 DI/DO10 CU 1 +24 V p0748.10 Invert DI/DO10 CU 0 Not inverted p0728.
Appendix A.2 Parameter macros Parameter macro p0700 = 6: Terminal block TM31 (70006) This macro is used to set customer terminal block TM31 as the command source. Table A- 3 Parameter macro p0700 = 6: Terminal block TM31 Sink Parameter Description Source DO Parameter p0840[0] ON/OFF1 Vector r4022.0 p0844[0] No OFF2_1 Vector 1 p0845[0] No OFF2_2 Vector r0722.3 p0848[0] No OFF3_1 Vector 1 p0849[0] No OFF3_2 Vector r0722.
Appendix A.2 Parameter macros Sink Parameter p0742 Description Source DO Parameter Description DI/DO12 CU 1 +24 V p0748.12 Invert DI/DO12 CU 0 Not inverted p0728.12 Set DI/DO12 input or output CU 1 Output p0743 DI/DO13 CU r0899.6 Switching on inhibited p0748.13 Invert DI/DO13 CU 1 Inverted p0728.13 Set DI/DO13 input or output CU 1 Output p0744 DI/DO14 CU 1 +24 V p0748.14 Invert DI/DO14 CU 0 Not inverted p0728.
Appendix A.2 Parameter macros Parameter macro p0700 = 7: NAMUR (70007) This macro is used to set the NAMUR terminal block as the default command source. Table A- 4 Parameter macro p0700 = 7: NAMUR Sink Parameter Source Description DO Parameter Description DO p0840[0] ON/OFF1 Vector r4022.0 TM31 DI0 TM31 p0844[0] No OFF2_1 Vector r4022.4 TM31 DI4 TM31 p0845[0] No OFF2_2 Vector r0722.3 CU DI3 CU TM31 DI5 TM31 p0848[0] No OFF3_1 Vector r4022.
Appendix A.2 Parameter macros Sink Parameter Source Description DO Parameter Description DO p0748.12 Invert DI/DO12 CU 0 Not inverted p0728.12 Set DI/DO12 input or output CU 1 Output p0743 DI/DO13 CU r0899.6 Switching on inhibited p0748.13 Invert DI/DO13 CU 1 Inverted p0728.13 Set DI/DO13 input or output CU 1 Output p0744 DI/DO14 CU 1 +24 V p0748.14 Invert DI/DO14 CU 0 Not inverted p0728.14 Set DI/DO14 input or output CU 1 Output p0745 DI/DO15 CU r2138.
Appendix A.2 Parameter macros Parameter macro p0700 = 10: PROFIdrive NAMUR (70010) This macro is used to set the PROFIdrive NAMUR interface as the default command source. Table A- 5 Parameter macro p0700 = 10: PROFIdrive NAMUR Sink Parameter Source Description DO Parameter Description DO p0840[0] ON/OFF1 Vector 0 Assignment with p0922 = 20 Vector p0844[0] No OFF2_1 Vector 1 Assignment with p0922 = 20 Vector p0845[0] No OFF2_2 Vector r0722.
Appendix A.2 Parameter macros Sink Parameter Source Description DO Parameter Description p0742 DI/DO12 CU 1 +24 V p0748.12 Invert DI/DO12 CU 0 Not inverted p0728.12 Set DI/DO12 input or output CU 1 Output CU p0743 DI/DO13 CU r0899.6 Switching on inhibited p0748.13 Invert DI/DO13 CU 1 Inverted p0728.13 Set DI/DO13 input or output CU 1 Output p0744 DI/DO14 CU 1 +24 V p0748.14 Invert DI/DO14 CU 0 Not inverted p0728.
Appendix A.2 Parameter macros Parameter macro p1000 = 1: PROFIdrive (100001) This macro is used to set the default setpoint source via PROFIdrive.
Appendix A.2 Parameter macros Parameter macro p1000 = 4: Fixed setpoint (100004) This macro is used to set the fixed setpoint as the setpoint source.
Index 2 230 V AC auxiliary supply, 61 25 kW braking unit (option L61/L64), 83 5 50 kW braking unit (option L62/L65), 83 A A7850 – External alarm 1, 426 Acknowledge error from the AOP, 239 Alarms, 426 Analog inputs, 66, 205 Analog outputs, 67, 296 AOP setpoint, 238 AOP30, 164 Assembly Canopies and hoods, 38 Canopy to increase the degree of protection to IP21, 39 Hood to increase the degree of protection to IP23/IP43/IP54, 40 Line connection from above, 41 Motor connection from above, 41 Automatic restart,
Index C Cabinet anti-condensation heating (option L55), 78 Cabinet illumination with service socket (option L50), 78 Cable lengths, 54 CAN bus, 95 CBC10, 95 CBC10 Communication Board CAN bus, 95 CBE20, 93 CDS (command data set), 187 Copy, 191 Certificate of compliance with order, 15 Certification, 15 Changing the language, 235 Checklist Electrical installation, 44 Mechanical installation, 35 Circuit breaker (option L26), 75 Cleaning, 432 Closed-loop position control, 357 Closed-loop torque control, 286 Com
Index External fault 3, 427 External supply, 61 H Harmonics controller, 306 High overload, 487 F F7860 – External fault 1, 427 F7861 – External fault 2, 427 F7862 – External fault 3, 427 Factory setting, 178 Fan Active Interface Module (frame size FI) replacement, 466 Active Interface Module (frame size GI) replacement, 468 Active Interface Module (frame size HI) replacement, 470 Active Interface Module (frame size JI) replacement, 472 Frame size FX, replace, 456 Frame size GX, replacement, 458 Frame siz
Index Lock AOP local mode, 238 Low overload, 487 M M13, 41 M21, 39 M23, 40 M43, 40 M54, 40 M78, 41 Maintenance, 432, 433 Maintenance and servicing, 431 MDS (motor data set), 190 Copy, 191 Measurement probe evaluation, 370 Mechanical installation Checklist, 35 Menu Setting the date, 233 Menu AOP30 settings, 229 Basic Commissioning, 229 Commissioning / service, 229 Complete commissioning, 229 Control settings, 229 Defining the operation screen, 230 Device commissioning, 229 Display settings, 229 Drive commi
Index Frame size HX, replacement, 442 Frame size JX, replacement, 446 Power connections, 54 Connecting the motor and power cables, 55 Power supply, internal, 59 Preparation Mechanical installation, 36 PROFIBUS, 210 Bus terminating resistor, 211 Connectors, 211 Setting the PROFIBUS Address, 214 PROFIBUS link, 210 PROFINET IO, 250 Addresses, 252 RT and IRT, 251 Protecting power components, 405 Protective functions, 405 PT100 evaluation unit (option L86), 89 Q Quality, 22 R Ramp-function generator, 262 Reac
Index Speed controller, 276 Speed controller adaptation, 283 Speed controller optimization, 313 Speed controller pre-control, 279 Speed limitation, 261 Stall protection, 409 Standstill measurement, 311 STARTER, 121 Commissioning, 123 Connection via serial interface, 161 Creating the project, 123 Installation, 122 Online operation via PROFINET, 244 Starting the drive project, 160 User interface, 122 Storage, 33 Structure, 24 Suppression Speed, 260 Switching between clockwise and counter-clockwise rotation,
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