Full Product Manual

60
MAINTENANCE
Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first.
Item
Maintenance Interval
(whichever comes first)
Remarks
Calendar
Headlam
p
/tail lam
p
Dail
y
Check o
p
eration
;
a
pp
l
y
dielectric
grease if replacing
Brake
p
ad wea
r
Monthl
y
Ins
p
ect
p
eriodicall
y
Battery terminals Monthly Inspect and clean (page 69)
Battery fluid levels Monthly Add as needed (page 69)
Battery terminals Monthly Inspect; torque to specification
Front gear case oil 1 M Perform a break-in oil level check
Main gear case oil (Transaxle) 1 M Perform a break-in oil level check
General lubrication 3 M Lubricate all fittings, pivots, cables, etc.
Steering 6 M Lubricate
Front Suspension 6 M Lubricate
Rear Suspension 6 M Lubricate
Front gear case oil 12 M Perform a break-in oil level check
Main gear case oil (Transaxle) 12 M Perform a break-in oil level check
Wirin
g
12 M Ins
p
ect for wear
,
routin
g,
securit
y;
a
pp
l
y
dielectric
g
rease to connectors
subjected to water, mud, etc.
Front wheel bearings 12 M Inspect; replace as needed
Brake fluid 24 M Change every two years
Toe ad
j
ustment
-
Inspect periodically; adjust when parts
are replaced
Headlight aim - Adjust as needed
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart
beginning on page 63, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Item Lube Method
Brake Fluid DOT 4 Brake Fluid See page 63.
Main Gear case Oil (Transaxle)
SAE80 API GL-4 Hypoid gear oil
See page 61.
Front Gear case Oil SAE80 API GL-5 Hypoid gear oil See page 62.