WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death.
INTRODUCTION Congratulations on your purchase of the HS5D-EV. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable HS5D-EV operation. For questions regarding this HS5D-EV, please call (972) 446-0760.
TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Important manual information…………………………………………………………....5 Vehicle Identification Numbers……………………………………….………………....7 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Safe Riding Gear………………………………………………………………………......8 Safety Labels and Locations ………………………………………………………......9 Seat Belt, tumbling and age Tags ……………………………………………..….....
Cleaning and Storage………………………………………………………………….….…..71 Storing the Vehicle ……………………………………………………………………....…..74 Specifications Table ……………………………. .………………………....
INTRODUCTION IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator ,bystander or a person inspecting or repairing the machine.
INTRODUCTION WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. Your HS5D-EV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers in the spaces provided. Remove the spare key and store it in a safe place.
SAFETY Safe Riding Gear The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury. Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this HSUN vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
SAFETY Safety Labels and Locations Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If any label becomes illegible or comes off, contact your HSUN dealer to purchase a replacement. Replacement safety labels are provided by HSUN at no charge.
SAFETY Safety Labels and Locations Passenger/Tire Pressure Warning WARNING • Passengers can be thrown off. This can cause serious injury or death. • Never carry passengers in cargo box. WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH. • Reduce speed and allow greater distance for braking when carrying cargo. • Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control.
SAFETY Safety Labels and Locations Battery Charging Warning WARNING • Explosive gases are released when batteries are charged. Keep sparks, flames and cigarettes away. Shield eyes when working near batteries. • Do not charge batteries in a non-ventilated enclosed area or near flammable materials. • Do not attempt to charge frozen, leaking, or damaged batteries. • Connect battery charger to properly rated electrical receptacle with GFCI.
SAFETY Battery Caution CAUTION • Do not drive through water above the floor of the vehicle. Battery damage will occur. • Batteries require regular maintenance. • Failure to maintain batteries in accordance with the owners manual can result in battery damage, vehicle malfunction, fire and/or severe injury or death. • Max towing speed 10 MPH (16 km/h) - drivetrain damage will occur if towed faster than 10 MPH (16 km/h). • Set parking brake before leaving vehicle.
（5） （6） （7） (8） 15
SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this entire manual and all labels carefully. Follow the operating procedures described. • Never allow anyone under the age of 16 to operate this vehicle and never allow anyone without a valid driver's license to operate this vehicle.
SAFETY Operator Safety • Always follow proper procedures for climbing hills as described in this manual. See page 50. Check the terrain carefully before attempting to climb a hill. Never climb hills with excessively slippery or loose surfaces. Never go over the top of a hill at high speed. • Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. See page 50. Check the terrain carefully before descending a hill. Never travel downhill at high speed.
SAFETY Operator Safety WARNING Failure to operate the HS5D-EV properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures. Age Restrictions This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid driver’s license.
SAFETY Operator Safety Ventilation When Charging Batteries Failure to provide adequate ventilation while charging batteries can result in an explosion. Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling. • Always ensure a minimum of 5 air changes per hour in the charging area. • Always remove any storage covers from the vehicle and open any cab doors (if equipped) before charging.
SAFETY Operator Safety Operating on Pavement This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops.
SAFETY Operator Safety Improper Hill Climbing Climbing hills improperly can cause loss of control or vehicle rollover. Always follow proper procedures for climbing hills as described in this owner's manual. See page 50. Descending Hills Improperly Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in the owner's manual. See page 50.
SAFETY Operator Safety Unauthorized Use of the Vehicle Leaving the keys in the vehicle can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the key when the vehicle is not in use. Hot Drive Systems The motor and controller are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot drive system components.
FEATURES AND CONTROLS Meter Battery energy meter, indicates the current, remaining energy. ① battery energy indicator Motor temperature meter, indicates the temperature values inside motor. ① motor temperature indicator Current meter, indicates the current values of working motor.
FEATURES AND CONTROLS The speedometer indicates the traveling speed ① Speed Meter The hour meter indicates in five digits the hours the vehicle has been used; the last digit indicates 1/10 of an hour. ① Hour meter Note: this meter also indicates accumulated mileages and electric drive system’s failure codes. See page 32-40.
FEATURES AND CONTROLS INDICATOR ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ 11 Left turn indicator Beam indicator High-speed mode indicator Saving mode indicator Climbing mode indicator Neutral mode indicator safety belt indicator Emergency indicator Mechanical parking lights Position indicator Right turn indicator 27
FEATURES AND CONTROLS Console Parking Release 1. Set the direction switch to the “N” position and To release the parking brake, depress the brake pedal. ① Parking brake. ② Brake pedal. 2. Avoid stopping the vehicle on a slope. If stopping on a slope make sure the vehicle is stationary before exiting. Charge Status Indicator Charger status indicator, please check the charger’s manual inside the vehicle.
FEATURES AND CONTROLS Console Drive Mode Switch CAUTION! Changing the drive mode switch position while driving Maximum Range could result in an automatic increase or decrease in speed without a change to accelerator pedal pressure. High Press the top of the switch to select high mode. Use high mode for most trail-riding conditions. The vehicle will operate at speeds up to 25 MPH (40 km/h). Low Press the bottom of the switch to select low mode.
FEATURES AND CONTROLS Console Direction Selector Switch When the direction selector is in the center position, the vehicle is in gear. The vehicle will not move if the accelerator pedal is depressed. Push the top of the switch to choose forward operation. Push the bottom of the switch to choose reverse operation. If the switch is changed while the accelerator pedal is depressed, the vehicle will not move in the new direction until the pedal is released, then depressed again.
FEATURES AND CONTROLS Headlight Switch Turn on the key switch and toggle the head light switch to the “ON” position. Toggle the head light switch to the “OFF” position to turn off the head light. NOTE： Turning the head light switch to the “ON” position causes the following lamps to light simultaneously. 1. Tail lights (lamps at the rear portions of the vehicle) 2. Lamp built in the coolant temperature gauge 3. Lamp built in the fuel gauge 4. Lamp built in the speedometer 5.
FAULT CODE failure code Message Description 4481 Handbrake Fault 4541 Fan Fault 4542 Low Oil 4543 Hydraulic filter 4544 Pump Current Low 4545 Isolation Fault 4546 4547 4548 No Motor Speed Signal Tow Mode Steer Sensor Warning 4549 Pulsed Enable 454A Bridge Enable Delayed 454B MOSFET s/c tests waiting 454C Electrolyte Low Level 454D Electrolyte Cutout Level 4581 Throttle Fault (Warn) 4582 Safety Case 1 4583 Safety Case 2 4584 4585 4586 Analogue Output Over Current (warn) Anal
45C3 Low Battery Cut 45C4 High Battery Cut 45C5 High Capacitor Cut 45C6 Vbat below rated min 45C7 Vbat above rated max 45C8 Vcap above rated max 45C9 Motor in low voltage cutback 45CA Motor in high voltage cutback 45CD KL15/30 Too Low 4601 Device too cold 4602 Device too hot 0x4603 Motor in thermal cutback 4604 Motor too cold 4681 Unit in preoperational 4682 IO can't init 4683 RPDO Timeout (warning) 33 (0x2790,1) is less than BDI Cutout level (0x2C30,4) Battery voltage (0x51
46C1 Encoder Alignment Warning 46C2 SinCos Tracking Warning 46C3 Fault Ride Through 46C4 Motor Pull-Out Warning 46C5 Stator Resistance Error 46C6 Encoder PLL Deactivated Warning 4701 CAN warning 4741 Scheduler stack overflow warning 4742 Internal supply out of range warning 4781 CANopen anon EMCY level 1 4782 4783 24V Supply Low 24V Supply High 47C1 Vehicle Service Required 4881 Seat Fault 4882 Two Direction Fault 4883 SRO Fault 4884 Sequence Fault 4885 FS1 Recycle Fault 34
0x4886 Inch Fault 4887 Overload Fault 4888 Raised and Tilted Fault 4889 Pothole Fault 488A Traction Inhibit Fault 488B Illegal Mode Change Fault 488C Tilt Sensor Fault 488D Belly fault 488E Mom dir fault 4941 Motor Overspeed 4942 PST Fault 4981 Throttle Fault 4982 E-Brake Wire off 4983 Direction Change 49C2 Entering Cutback 4A01 Cutback 4A81 RPDO Timeout (drive inhibit) 4B01 CAN off bus (drive inhibit) 4B02 Ren Data 4B03 IO Data Error 4B81 CANopen anon EMCY level 2
allowed number of slaves 4D01 4D02 4D03 Circuit Breaker Open Circuit Breaker Welded DC Link Collapsed 4D04 Circuit Breaker Timeout 4D41 Motor Isolation Fault 4D42 Motor Open Circuit Fault 4D43 Motor stalled 4DC3 Power Supply Critical 4E81 RPDO Timeout (severe) 4EC1 Cant Establish Fld Curr 4EC2 Pulsing Disabled 4F01 Unexpected slave state 4F02 EMCY send failed 4F41 4F42 Internal Fault Out of memory 4F43 General DSP error 4F44 Timer Failed 4F45 Queue Error 4F46 Scheduler Error
4F56 Motor in wrong direction 4F57 Motor stalled 4F81 CANopen anon EMCY level 3 5041 Bad NVM Data 5042 VPDO Out of Range 5043 Static Range Error 5044 Dynamic Range Error 5045 Auto-configuration Fault 5046 Voltage autoconfig error 5081 Invalid Steer Switches 5101 Line Contactor o/c 5102 Line Contactor welded 5141 Beltloader Fault 5142 Ren Signal 5143 5181 VERLOG Digital Input Wire Off 5182 Analogue Input Wire Off 5183 Analogue Output Over Current Analogue Output On with No Fa
5201 Heatsink overtemp 52C1 Encoder Fault 52C2 Motor Overcurrent Fault 52C3 Current Control Fault 52C4 Motor Overspeed Fault 52C5 Encoder Alignment Severe 52C6 di/dt fault (suspected s/c) 52C7 Vcap Overvotlage (software overvoltage) 5301 CANBUS Fault 5302 Bootup not received 5303 LPRX queue overrun 5304 LPTX queue overrun 5305 HPRX queue overrun 5306 HPTX queue overrun 5307 CAN overrun 5308 CAN off bus 5309 Nodeguarding Failed 530A Short PDO received 530B CANopen Heartbe
5319 Motor slave in wrong state 531A Ren Protocol 5341 Invalid DSP Protocol 5342 OSC Watchdog Fault 5343 Fault List Overflow 5344 DSP SPI Comms Fault 5345 Scheduler stack overflow fault 5346 Internal supply out of range fault 5381 CANopen anon EMCY level 4 5441 Incompatible hardware version 5442 Calibration Fault 54C1 PFOvervoltage 54C2 Powerframe Fault 54C3 MOSFET s/c M1>B+ 54C4 MOSFET s/c M1>B- 54C5 MOSFET s/c M2>B+ 54C6 MOSFET s/c M2>B- 54C7 MOSFET s/c M3>B+ 54C8 MOSF
non-Sevcon node and anonymous EMCY level (0x2830,0) is set to 5.
FEATURES AND CONTROLS Batteries This vehicle is equipped with eight 6-volt batteries that supply the power needed to operate the vehicle. The batteries are located under the seat. See page 69 for battery access instructions. Always observe all battery safety warnings and safe handling procedures as outlined on vehicle safety labels and in this manual. Refer to the battery maintenance section beginning on page 68.
FEATURES AND CONTROLS Batteries Battery Conditioning New batteries cannot initially hold all of their capacity. The approximate capacity of the battery pack increases as the number of charge cycles increases. # of Charge Cycles: Percent of Full Capacity: New 80% 15 90% 30 95% 45 100% Ambient Temperature Implications on Batteries 1. 2. 3. Battery range decreases as ambient temperature decreases. This can affect the range by up to 30%. Batteries discharge when left uncharged.
FEATURES AND CONTROLS Main Power Connector NOTICE: Damage to electrical connections and components will occur if they are unplugged before the main power connector is disconnected. Always disconnect the main power connector before servicing or unplugging any electrical components. When disconnected, the main power connector Main Power Connector disconnects the battery pack from all electrical components, with the exception of the contactor.
FEATURES AND CONTROLS Checking the brake pedal. Brake Pedal ① Brake pedal Brake Pedal CAUTION: To avoid personal injury: If the operator suddenly brakes, an accident may occur due to loss of control or the shifting forward of heavy loads. When driving on icy, wet or loose surface, make sure the vehicle is correctly loaded to avoid skidding or loss of steering The brake pedal is the left pedal on the foot board. Depress the pedal to slow or stop the vehicle.
FEATURES AND CONTROLS The accelerator pedal will function only when the key is ON and the direction selector switch is set to either forward or reverse. To begin moving or to increase vehicle speed, gradually push the accelerator pedal toward the floor. Holding the accelerator pedal down continuously will accelerate the vehicle to the maximum speed. To slow the vehicle, release the accelerator pedal. Electric motor braking provides braking when the pedal is released.
OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual. Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.
OPERATION Driving Procedure 1. 2. Disconnect the charging cable (if connected). Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. 3. Sit in the driver's seat and fasten the seat belt. 4. Apply the brakes. 5. Turn the key to the ON position. Wait about a second for the contactor to close before continuing. 6. Move the direction selector to forward or reverse. 7. Move the drive mode switch to the desired setting. See page 42. 8. Release the park brake. 9.
OPERATION Driving On Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces.
OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. Avoid excessively steep hills. 3. Keep both feet on the floor. 4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces. 5. Proceed at a steady rate of speed. 6. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill. 7.
OPERATION Driving Through Water Your HSUN vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards. Follow these procedures when operating through water: 1. Determine water depths and current before entering water. 2. Choose a crossing where both banks have gradual inclines. 3. Proceed slowly, avoiding rocks and obstacles. 4. 5.
OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never accelerate suddenly. Parking on an Incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Apply the brakes. 2.
OPERATION Hauling Cargo WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue.
OPERATION WARNING! Driving with passengers in the cargo box can result in severe injury or death. Never allow passengers to ride in the cargo box. A passengers must always ride in the cab with seat belt fastened securely.
OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing. Towing a trailer increases braking distance. 3. Do not tow more than the recommended weight for the vehicle.
OPERATION HOW TO RAISE THE CARGO BED CAUTION To avoid personal injury: ● When servicing under raised bed, make sure safety support is properly mounted. ● Do not touch muffler or exhaust pipes while they are hot; Otherwise, severe burns could result. Raising and Lowering the Cargo Bed To raise the cargo bed 1、Apply the parking brake with the engine off. 2、 Pull up the cargo bed handle.
OPERATION Transporting the HS5D-EV When transporting the HS5D-EV for a long distance or on public streets, always use a trailer with an approved load rating greater than the HS5D-EV curb vehicle weight of 1700 lbs. (830 kg) plus any installed accessories or cargo. Follow these guidelines when transporting the HS5D-EV. 1. Set the park brake. 2. Remove the key to prevent loss. 3. Secure the seat, hood and tailgate latches. Ensure that the seats are attached correctly and are not loose.
OPERATION Checking wheel bolt torque CAUTION To avoid personal injury Never operate vehicle with a loose wheel bolts. Any time these bolts are loosened they should be retightened to the specified torque. Check all bolts frequently and keep them tight. Check wheel bolts regularly especially when new if they are loose tighten them as follows: ① Torque wheel bolts to 257N.
MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine HSUN parts available from your HSUN dealer. Tip: Service and adjustments are important for proper vehicle operation.
MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first.
MAINTENANCE Gear cases Gear case Specification Chart Gear case Main Gearcase Lubricant ATV Angle Drive Fluid (Transaxle) Front Gearcase Demand Drive Fluid Capacity Fill Plug Torque Drain Plug Torque (900 ml) (19.4 Nm) (19.4 Nm) 5.1 oz. (150 ml) 8-10 ft. lbs. (11-13.6 Nm 11 ft. lbs. (15 Nm) 30.4 oz. 14 ft. Lbs. 14 ft. Lbs. Main Gearcase (Transaxle) Always check and change the main gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 59.
MAINTENANCE Gear cases Front Gear case Always check and change the front gear case oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 59. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart on page 54 for recommended lubricants, capacities and torque specifications. See page 70 for the part numbers of HSUN products. Oil Check The front gear case fill plug is located on the left side of the front gear case. 1.
MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. See page44. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any unused portion. Never store or use a partial bottle. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
MAINTENANCE Steering Wheel Inspection Check the steering wheel for specified free play and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 59. 1. Position the vehicle on a level surface. 2. Lightly turn the steering wheel left and right. There should be 0.8"-1.0" (20-25 mm) of free play at the outer rim of the steering wheel. 3.
MAINTENANCE ① Locknut ② Spring preload adjusting nut ③ Special wrench ·A special wrench can be obtained at a HSUN dealer to make this adjustment. ·The spring preload setting is determined by measuring distance A, shown in the illustration. The shorter distance A is, the lower the spring preload; the longer distance A is, the higher the spring preload. With each complete turn of the adjusting nut. ① Distance A 3. Tighten the locknut.
① Rebound damping force adjusting screw Compression damping force Turn the compression damping force adjusting screw (use 3.0 allen wrench) in direction ⓐ to increase the compression damping force and thereby harden the damping, and in direction ⓑ to decrease the compression damping force and thereby soften the damping. ① Compression damping force adjusting screw WARNING ·Suspension components become hot during operation.
MAINTENANCE Tires WARNING Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use HSUN -approved size and type of tires for this vehicle when replacing tires.
MAINTENANCE Batteries WARNING Battery posts, terminals and related components contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Always wash your hands after touching or handling the batteries. WARNING Charging a damaged battery can result in serious injury. Never attempt to charge a frozen or bulging battery. Discard the battery appropriately and install a new battery.
MAINTENANCE Batteries Battery Charging When not in use, park the vehicle and connect the battery charger. The vehicle’s charging cord is located inside the right Storage box . WARNING! Failure to provide adequate ventilation while charging batteries can result in an explosion. Hydrogen gas is emitted during charging and will rise and accumulate at the ceiling. Always ensure a minimum of five (5) air changes per hour in the charging area.
MAINTENANCE Batteries Battery Access To access the batteries, remove the seat. See page 46. Remove the storage tray (if equipped). NOTICE: Before removing the seat to access the batteries, make sure any wire or metal items (including seat belt latches) remain clear of the battery compartment to avoid causing a short circuit to the electrical system. Battery Inspections Inspect battery terminal connections monthly. Clean batteries as recommended. Using an insulated wrench, torque bolts to 8 ft. lbs.
MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your HSUN vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE: High water pressure may damage components. HSUN recommends washing the vehicle by hand or with a garden hose, using mild soap. NOTICE: Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle.
MAINTENANCE Cleaning and Storage Polishing the Vehicle HSUN recommends the use of common household aerosol furniture polish for polishing the finish on your HSUN vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish.
MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 71. Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 59. Battery Maintenance See pages 68-69 for procedures. Fluid Levels Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Chart beginning on page 63.
MAINTENANCE Storing the Vehicle Any time the vehicle will be parked for more than a few hours, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle. See page 71. 2. Clean the batteries. See page70. 3. Store the vehicle out of the sun in a cool, dry place. 4. Be sure the storage area is well ventilated. 5. Turn the key off. 6. Do not set the park brake. 7. Verify that tire pressure is at specification. 8. Block the wheels to prevent rolling. 9.
SPECIFICATION TABLE Motor type AC induction motor Motor peak 27HP Power battery pack voltage 48VDC 12.4kw/H Single battery parameter 6V/280Ah@20hr Controller 450 - Amp Sevcon GEN4 controller with multi-mode driving and regenerative braking 25 MPH (40.2 km/h) Max.speed Range (in Max Range mode on flat ground) On-board charger Charge time 50 miles (80.
Model Cargo bed Specification Width mm (in.) 1305 (51.38) Length mm (in.) 775（29.72） Depth mm (in.) 285（11.22） 3 Volume m (cu.ft.) Bed height (unloaded) Cargo mm (in.) 927（36.50） kg (lbs.) 159（350） bed capacity (1 row/2 row) Tire 0.23（8.
