TM GRAB SOME SUN Published by Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA. Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA holds the copy right. No publishing and reprinting without permission. READ THIS MANUAL CAREFULLY For questions regarding this UTV, please contact HISUN at: (972)446-0760 hisunmotors.com Rev. 03201701 No one under the age of 16 should operate this vehicle.
Introduction HS 200UTV-2/HS 250UTV-2 INTRODUCTION Congratulations on your purchase of the new Vector 250 Utility Vehicle. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation. For questions regarding this UTV, please call (972) 446-0760.
Introduction HS 200UTV-2/HS 250UTV-2 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the machine.
Introduction HS 200UTV-2/HS 250UTV-2 IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this UTV.
Introduction HS 200UTV-2/HS 250UTV-2 Table of Contents Subject Introduction Warnings Cautions and Notes Important Notice Table of Contents Location Of Parts Illustrated Contents Safe Operation Safety Instructions Operation Children safety instructions Driving on a slope Driving in harsh conditions Driving at high speed Instructions for carrier Parking Transportation Maintenance Warning and Caution Labels Servicing of Vehicle Specification table Traveling speeds Vehicle limitations Pre-Operation Operating th
Introduction HS 200UTV-2/HS 250UTV-2 LOCATION OF PARTS ① Roll-over protective structure.
Introduction HS 200UTV-2/HS 250UTV-2 ILLUSTRATED CONTENTS ① Parking brake lever ② Steering wheel ③ Range gear shift lever ④ Accelerate pedal ⑤ Brake pedal ⑥ Fuel gauge ⑦ Headlights switch ⑧ High beam / Low beam ⑨ Emergency light switch ⑩ DC-socket 11 ○ Winch in /out 12 Turn signal lights ○ 1-6
Introduction HS 200UTV-2/HS 250UTV-2 ① Seat belts ② Seat 1-7
Safe Operation All operators, including experienced UTV drivers or 5. Only a qualified driver should operate this passengers, should carefully read and fully UTV. understand this User’s Manual, and operate strictly as the manual states in order to achieve the best after drinking, using 6. Always perform the pre-operation checks as following: 1) Check seat belt for wear or damage, if UTV and be required to read this manual before operation. operate drugs, controlled products, or while fatigued.
Safe Operation 2. Operation 3. Children safety instructions 1. Start the engine only in an open ventilated Always watch children when they are around the area. Carbon monoxide is colorless, odorless vehicle. Children like to imitate adults and this could and is emitted from the engine and can cause lead to an accident. death Do not leave children alone beside the vehicle. 2. 3. 4. 5. 6. in areas with poor ventilation.
Safe Operation 5. 6. If do not believe you can operate the UTV 7. Instructions for carrier safely in reverse do not attempt to ascend 1. Never carry a passenger in the cargo area. the slope any further. 2. Evenly distribute the cargo to maintain proper Riding in mud, a ditch, and on slopes will stability. Avoid overloading the carrier. Cargo increase the risk of an overturn. Be more cautious when operating. Drive gradually should be securely attached. 3. and slowly when climbing.
Safe Operation 10.Maintenance 7. Do not open radiator cap before coolant has cooled down. When the coolant is cold, open Stop the vehicle and park it on level ground. Pull the slowly and let the coolant pressure reduced, parking brake and remove all cargo. Place shift lever and then open radiator cap. Check for the in the “N” position, stop the engine and remove the coolant level in the coolant reservoir. If key. necessary, add coolant. 1. When working next to the engine, exhaust or 8.
Warning Labels Warning and caution labels （1） （2） （3） （4） （5） （6） （7） （8） （9） （10） 3-1
Warning Labels （11） （12） （13） 3-2
Vehicle Identification Number SERVICING OF VEHICLE Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can perform some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your dealer. For service, contact the dealership from which you purchased your vehicle or your local dealer.
Specifications SPECIFICATION TABLE Make Specification 1 cylinder, 4-cycle, gasoline, SOHC, liquid cooled Type Engine Displacement(s) Horsepower cc 229CC Kw(HP) Rated revolution Fuel Capacity rpm L(U.S.gas) 12 kW or（16.09Hp @ 7500 Rpm）for 229cc 7500 ≤13.5（3.6 + .
Specifications Model Cargo bed Width mm (in.) 602(23.7) Length mm (in.) 846(33.3) Depth mm (in.) 208(8.2) m3 (cu.ft.) 0.1(1.6) mm (in.) 720(28.3) kg (lbs.) 50(110.
Specifications VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with implements sold or approved by manufacturer. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, vehicle may result in vehicle malfunction or failures with a possibility of the vehicle damage, property damage and injury to the operator or others.
Pre-Operation The vehicle comes with the following key: DAILY CHECK To better prevent trouble, it is important to know condition of the vehicle well. Check it before starting. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine off, the [1] Master key parking brake “ON” and implements lowered to the ground if equipped.
Operating the Engine STARTING THE ENGINE CAUTION： 1. Make sure the parking brake is set. To avoid personal injury： Read "SAFE OPERATION" in front of this manual. Read the danger, warning and caution labels located on the vehicle. To avoid the danger of exhaust fume poisoning, do not operate the engine in closed buildings without proper ventilation. Start engine only from operator’s seat. Never start engine while standing on ground.
Operating the Engine 2. Set gear shift lever to the “NEUTRAL” position. Gear shift lever. 4. Insert the key into the key switch and turn it (L) Low Range to: (H) High Range OFF (Stop the Engine) (N) “Neutral” position ON (Engine runs or headlights on) (R) “REVERSE” START 3. Push the accelerator pedal down slowly. ◆ Engine and other Check Lamps: (Start the Engine) The parking brake warning lamp (1 parking brake) comes on while parking brake is applied and goes off when it is released.
Operating the Engine 5. Turn the key to the “START” position and release when the engine starts. IMPORTANT: For 5 minutes after engine start-up, allow the engine to warm up without applying any load. This is to allow oil to reach every engine part. If load Because of safety devices, the engine will applied to the engine without warming-up, troubles not start except when the gear shift lever engine damage may occur. is placed in the “NEUTRAL” position and the brake is depressed.
Operating the Vehicle OPERATING NEW VEHICLE How a new vehicle is handled and maintained The lubricating oil is especially important for determines the life of vehicle. a new vehicle. Various parts need time to A new vehicle just off the factory production line wear and polish themselves to the correct has been, of course, tested, but the various operating clearances.
Operating the Vehicle 1. Tail lights (lamps at the rear portions of the vehicle) 2. Lamp built in the coolant temperature gauge 3. Lamp built in the fuel gauge 4. Lamp built in the speedometer ■ Emergency Light Switch Press the top half of the emergency light switch, the light flash along with the indicator on the instrument panel. Press the bottom half of the emergency light switch to turn off the light. 2. Selecting light switch position.
Operating the Vehicle “ON” position. If the emergency light switch is pressed to the “ON” position while the turn signal is activated, the indicated turning light will flash and other will stay on. Be sure to return switch to center position after turning. Head light Head turn signal lamp; ③ Tail turn signal lamp 3. Checking the brake pedal.
Operating the Vehicle 4. Before exiting vehicle, shift the gear shift lever to the “NEUTRAL” position and set parking brake. Brake pedal 4. Selecting the correct gear. ■ Gear Shift Lever CAUTION: Range gear shift lever To avoid personal injury: (L) LOW Range (H) HIGH Range Avoid changing gears when ascending (N) NEUTRAL” POSITION or descending a slope. 1. (R) “REVEREE” Before ascending or descending a slope, shift to the “L” range to control NOTE: the vehicle speed.
Operating the Vehicle release button and push down on the parking 1. Release the speed accelerator pedal brake lever. Make sure that the indicator in the 2. Step on the brake pedal. instrument panel goes off. CHECK DURING DRIVING ■ Immediately Stop the Engine if： The engine suddenly slows down or accelerates. Unusual noises are suddenly heard. Exhaust fumes suddenly become very white. While driving, check the following items to see if all parts are functioning normally.
Operating the Vehicle CAUTION: To avoid personal injury: Do not remove radiator cap until coolant temperature is well below its boiling point. Then loosen cap slightly to relieve pressure before removing cap completely. 1. With the key switch “ON” the temperature gauge indicates the temperature of the coolant. White Zone for “cold” and Red zone for “hot”. 2. If the indicator reaches the Red zone, the engine coolant is overheated. Check the vehicle by referring to “TROUBLESHOOTING” section.
Maintenance and Adjustment WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. 1. Use a suitable truck or trailer. 2. Apply the parking brake and place chocks against the front and rear tires.
Maintenance and Adjustment *5 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually. The items listed below with a * mark are emission related critical parts by the U.S.EPA. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the below instruction. Please see Warranty Statement for more information. Indication of No.
Maintenance and Adjustment Indication of No.
Periodic Service make sure safety support is properly CAUTION: mounted. To avoid personal injury: ● Do not touch muffler or exhaust pipes while they are hot; Otherwise, they may HOW TO OPEN THE HOOD AND TILT THE SEAT cause severe burns. ■ Tilting and Lowering the Cargo Bed To tilt the cargo bed CAUTION To avoid personal injury from contact with 1. To lower the cargo bed moving parts: Pull up the handle on the cargo bed. Never open operator’s seat while the 1.
Periodic Service JACK-UP POINT Jack WARNING To avoid personal injury, death or vehicle damage: DAILY CHECK Do not work under the vehicle unless it is For your own safety and maximum service life of secured by safe stands or suitable the vehicle, make a thorough daily inspection blocking. before starting the engine or operating the vehicle. ■ Front End CAUTION Jack stand at the front bumper only.
Periodic Service 1. Turn the key switch to “ON”, check the CAUTION amount of fuel by the fuel gauge. 2. Fill fuel tank when fuel gauge shows1/4 or TO avoid personal injury less fuel in the tank. Do not remove radiator cap while coolant is hot .when cool, slowly rotate to the Fuel tank capacity first stop and allow sufficient time for 13.5 (3.6±0.1U.S.GALS) excess pressure to escape before removing the cap completely. IMPORTANT If oil level is low, do not run the engine.
Periodic Service IMPORTANT If the radiator cap has to be removed, follow CAUTION the cautions above and securely retighten TO avoid personal injury: the cap. Use clean fresh water and anti-freeze to fill the recovery tank. Never operate the vehicle if the brake fluid is below the minimum mark. Use only DOT3 from a sealed container. If water should leak, consult your local Other types of brake fluid may ruin Hisun Dealer.
Periodic Service ■ Checking brake pedal NOTE CAUTION Make sure the parking brake warning lamp on TO avoid personal injury: the display goes off when parking brake lever is down. Stop the engine and chock the wheels before checking brake pedal. 1.Inspect the brake pedals for free play and smooth operation. Adjust if incorrect free play is found.
Periodic Service prescribed level, it naturally drops slowly in the course of time, thus check it every day and inflate as necessary. tire sizes inflation pressure 22×7-10 49kPa(0.49kgf/cm2,7psi) 22×10-10 49kPa(0.49kgf/cm2,7psi) EVERY 50 HOURS ■ Greasing Apply a small amount of multi-purpose grease to the following points every 50 hours. If you operated the vehicle in extremely wet and muddy conditions lubricate grease fittings more Parking brake pivot (spray type grease ) often.
Periodic Service Gear shift lever pivot (spray type grease ) Gear shift lever ■ Checking engine start system CAUTION TO avoid personal injury Do not allow anyone near the vehicle while testing. If the vehicle does not pass the test, do not operate the vehicle. ◆ Preparation before testing 1. Place all control levers in the “NEUTRAL” Accelerator pedal position. 2. Set the parking brake and stop the engine. ■ Checking wheel bolt torque CAUTION ◆ Test gear shift range lever safety switch 1.
Periodic Service new if they are loose tighten them as follows: Torque wheel bolts to 75 to 90 N.m First air cleaner ■ Cleaning air cleaner primary element 1. 2. Air cleaner element Air cleaner case Cover Remove the air cleaner cover and primary element. IMPORTANT Clean the primary elements. apply oil. 1） When dry dust adheres to the element blow compressed air from the inside turning the Do not run the engine with filter element removed. element.
Periodic Service Pipe clamp the key when attempting to make the fuel pump following checks and changes. Never fail to check the fuel lines periodically the fuel lines are subject to ■ Checking battery condition wear and aging fuel may leak out onto DANGER the running engine causing a fire. 1. The fuel line connections should be If you store a battery in a diminished state of checked annually or every 100 service charge you will probably have to replace the hours whichever comes first.
Periodic Service charging the battery. When disconnecting the cable from the 1. battery start with the negative terminal remove the battery from the vehicle, store in first; when connection the cable to the a dry place out of direct sunlight. battery start with the positive terminal 2. first.
Periodic Service 2. Retighten the lock nut. 4. If any breaks in the screen or welds are discovered, the assembly must be replaced. IMPORTANT 5. Keep the equal length of the left and right Return the spark arrester to the muffler body and refasten the bolts. tie-rod. IMPORTANT: ■ Cleaning Muffler Visually check the muffler for cracks or holes in the body, welds or pipes at regular CAUTION intervals.
Periodic Service oil can be hot and can burn. 1. Park the vehicle on flat surface and remove Drain plug ■ Replacing Engine Oil Filter the seat, open the adjust hatch cover. 2. To drain the used oil, remove the drain plug CAUTION at the bottom of the engine and completely drain the oil into an oil pan. To avoid personal injury: 3. After draining, reinstall the drain plug. 4. Fill with the new oil up to the upper notch on (See changing the oil filter cartridge. the dipstick.
Periodic Service ■ Checking Brake Pedal CAUTION Stop the engine and chock the wheels before checking brake pedal. If movement is outside of the specifications contact your local dealer for adjusting the brake. Checking the brake pedal free travel Brake pedal Proper brake pedal 7 to 14mm(0.3 to in.) free travel “FREE TRAVEL” “PEDAL STROKE” On the pedal ■ Checking Brake Hose and Pipe 1. Release the parking brake. 2. Slightly depress the brake pedal and 1.
Periodic Service 2. Replace hoses and tighten hose clamps 2. clamps are tight and not damaged. securely, if radiator hoses are swollen, 3. If hoses and clamps are found to be worn or hardened or cracked. Replace hoses and damaged, replace or repair them at once. hose clamps every 2 years or earlier, if checked and found that hoses are swollen, hardened or cracked. Hose Hose clamp EVERY 300 HOURS ■ Checking Tire Radiator hose Clamp bands Precaution at Overheating 1.
Periodic Service EVERY 500 HOURS radiator cap must be removed to completely ■ Replacing Fuel Filter drain the coolant. Consult your local dealer for this service. 3. After all coolant is drained, close the drain plug. EVERY 600 HOURS 4. ■ Adjusting Engine Valve Clearance Fill with clean water and cooling system cleaner. Consult your local dealer for this service. EVERY 1500 HOURS 5. Follow directions of the cleaner container. 6.
Periodic Service IMPORTANT: antifreeze. Do not start engine without coolant. If it freezes, coolant can damage the cylinders Use clean, fresh water and anti-freeze to fill and radiator. If the ambient temperature falls the radiator and recovery tank. below 0 (32°F) or before a long-term storage, let When the anti-freeze is mixed with water, out cooling water completely, or mix fresh water the antifreeze mixing ratio must be less than with long-life coolant and fill the radiator and 50%.
Periodic Service radiator pressure cap which permits the Replace the hoses and clamps. development of pressure within the cooling (See “Checking Radiator Hose and Clamp” in system. “EVERY 200 HOURS” in “PERIODIC SERVICE” section.) 5. Adding the LLC 1) Add only water if the mixture reduces in ■ Replacing Fuel Hose amount by evaporation. Consult your local Hisun Dealer for this service.
Periodic Service 5) Close the Mini fuse box cover. 6) Connect the negative battery cable. ventilation. When storing, remove the key from the key switch to avoid unauthorized persons from operating the vehicle and getting injured. VEHICLE STORAGE If you intend to store your vehicle for an extended period of time, follow the procedures outlined below. These procedures will insure that the vehicle is ready to operate with minimum preparation Mini fuse box cover when it is removed from storage.
Periodic Service heat. If the vehicle must be stored outdoors. and make a visual inspection looking for Cover it with a waterproof tarpaulin. evidence of oil or water leaks. Put boards under the tires to keep 6. With the engine fully warm up. Release the dampness away from tire. parking brake and test the brakes for proper Keep the tries out of direct sunlight and adjustment as you move forward. Adjust the extreme heat. brake as necessary.
Troubleshooting ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause In winter, oil viscosity increases, and Engine revolution is slow. Battery becomes weak and the engine does not turn over quick enough. Clean or replace the air cleaner. Clean or replace the spark plug. Replace the ignition coil. Insufficient fuel. The injector is clogged. Crankshaft position sensor is Bad.
Troubleshooting Diagnostic Trouble Code Table Mt05 ECU Malf Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage P0118 Coolant/Oil Temperature Sensor Circuit High Voltage or Open P0122 TPS Circuit Low Voltage or Open P0123 TPS Circuit High Voltage P0131 O2A Circuit Low Voltage P0132 O2A Circuit High Volt
Troubleshooting BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Battery overused until lights are dim. Preventive measure Battery has not Charge the battery Charge the battery sufficiently. properly. been recharged.
Troubleshooting MACHINE TROUBLESHOOTING Trouble Cause High idling speed of engine High rotary speed for clutch connection. Non good adjust for gearshift stay wire. Non agility for Gearshift Transmission noise Gear abrasion Big matching clearance for the inner and outside gears of transmission shaft Big clearance of transmission gears.
2017 VECTOR WARRANTY HISUN MOTORS CORP., 301 E. University Drive, McKinney, TX 75069 (HISUN) gives the below LIMITED WARRANTY on all components of your HISUN vehicle against defects in material or workmanship.
2017 VECTOR WARRANTY Limitations of Warranties and Remedies This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items: Wheels and Tires Circuit breakers/
2017 VECTOR WARRANTY How to Obtain Warranty Service If your vehicle requires warranty service, you must take it to a HISUN Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY). HISUN suggests that you use your original selling dealer; however, you may use any HISUN Servicing Dealer to perform warranty service.
2017 VECTOR WARRANTY U.S.A. EPA Emissions Limited Warranty This emissions limited warranty is in addition to the HISUN standard limited warranty for your vehicle. HISUN Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms to applicable U.S. Environmental Protection Agency emission regulations.
2017 VECTOR WARRANTY Emission-related components also include any other part whose only purpose is to reduce emissions or whose failure will increase emissions without significantly degrading engine/equipment performance. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of HISUN, repair or replacement of any defective materials, components or products.
2017 VECTOR WARRANTY MAINTENANCE LOG Use the following chart to record periodic maintenance.
TM HISUN MOTORS 310 East University Dr McKinney, Texas 75069 PH (972) 446-0760 hisunmotors.
