Page 1 of 63 Checking Procedure General Information This Checking Procedure contains the diagnosis of the following electronic system: Immobiliser Vehicle Diagnostic Concept: The main purpose of a vehicle diagnostic concept is locating and eliminating faults in the shortest time possible.
Page 2 of 63 Please take notice of any relevant safety measures for each work operation / step.
Page 3 of 63 Legend Legend 15 Ignition ON (terminal 15 ) A4 Control Unit - Multec 30 System voltage (terminal 30 ) A17 Control Unit - Immobiliser 31 Ground (terminal 31 ) X13 Diagnostic Link Abbreviations: I = Transponder-Key Control Unit/Component Survey file://C:\Program%20Files\cosids\DATA\TMP\TmpPrn359232138.
Page 4 of 63 No. Legend No. Legend 1 A17 Control Unit Immobiliser 4 Ignition Lock Aerial 2 Transponder Car Key 3 Transponder 5 (integrated component in control unit immobiliser) Parts Location file://C:\Program%20Files\cosids\DATA\TMP\TmpPrn359232138.
Page 5 of 63 Component LHD RHD Location A1 Control Unit - Airbag C3H C3H behind instrument panel A4 Control Unit - Multec D6H D6H at engine A5 Control Unit - Motronic B6H B6H at engine A13 Control Unit - Anti Theft D3H B3H behind instrument panel file://C:\Program%20Files\cosids\DATA\TMP\TmpPrn359232138.
Page 6 of 63 Warning Unit A14 Radio D3G B3G instrument panel A17 Control Unit - Immobiliser B3G D3G at steering column FL 1 Main Fuse D2H B2H Body, front FL 3 Main Fuse B2H D2H Body, front FL 4 Main Fuse B2H B2H Body, front F B x Fuse B2H B2H Body, front F R x Fuse A7H A7H Body, rear G1 Battery D2G B2G Body, front H1 Instrument B3H D3H instrument panel K24 Relay - Starter A7H A7H relay box Body, rear M1 Starter C6G C6G at engine S1 Switch ASM - Starter B3H D3H
Page 7 of 63 Note: When troubleshooting is performed with a fused jumper wire (checking for short to ground/voltage) an automatic fuse can be used instead of the fuse wire, provided that the fuse current rating is identical. Standard Diagnostic Checking Equipment No. Checking Equipment No.
Page 8 of 63 Terminal Assignment Control Unit Wiring Harness Plug A17 (MY '01-'02) No. Legend No. A4 Control Unit - Multec 2 Legend X13 Diagnostic Link 6 (engine request signal) Diagnosis data line Ground A4 Control Unit - Multec 4 7 (Terminal 31 ) (Signal lead) S1 Switch - Starter 5 G1 Battery 9 (Terminal 15 ) (Terminal 30 ) Note: Terminal assignment, used terminals only Wiring Schematic Diagram A17 (Model Year '01-'02 ) file://C:\Program%20Files\cosids\DATA\TMP\TmpPrn359232138.
Page 9 of 63 Legend Legend A4 Control Unit - Multec FB8 Fuse A17 Control Unit - Immobiliser X13 Diagnostic Link FB7 Fuse Abbreviations: 15 Ignition ON (terminal 15 ) DIAG = Diagnostic Link 30 System voltage (terminal 30 ) 31 Ground (terminal 31 ) A - Diagnostic System Check file://C:\Program%20Files\cosids\DATA\TMP\TmpPrn359232138.
Page 10 of 63 T01 - Checking Procedure Validity Work Order Description Nominal Value Immobiliser This Checking Procedure is valid for the following vehicles: Opel Speedster 2001, 2002, 2003 Vauxhall VX220 2001, 2002, 2003 Production dependent vehicle modifications of other model years are not covered by this Checking Procedure. This might lead to improper diagnosis.
Page 11 of 63 Inform the customer, that the system behaviour is normal respectively how to operate the system correctly.
Page 12 of 63 Above systems can influence the function of the current system. It is necessary to verify the correct function of these systems first.
Page 13 of 63 Note: If a trouble code is set, check for newest Technical Information TI regarding the trouble code before proceeding with the diagnostic procedure. Yes:T09 T09 - System Quick Check Work Order Description Nominal Value If a defect has been found in previous test steps, the following test can be skipped (follow result "YES").
Page 14 of 63 Work Order Description Nominal Value Most intermittent problems are caused by faulty electrical connectors, faulty ground connections, broken wiring, temperature problems or radio interference.
Page 15 of 63 Refer to test step :C-05 B3045 - Anti Theft Signal Voltage Low Variant configuration not or wrong programmed Concerned Terminals: Refer to test step :B-12 B3048 - Anti Theft Signal Voltage High Variant configuration not or wrong programmed Concerned Terminals: Refer to test step :B-12 B3055 - Transponder Key Problem No transponder signal (car key transmitter signal) present or No transponder car key or no transponder in car key recognised.
Page 16 of 63 B3060 - Unknown Transponder Key Transponder signal (Car Key Transmitter) recognition fault or Transponder car key (identification code) not recognised. Concerned Terminals: Refer to test step :C-06 B3061 - Wrong Transponder Key No secret code correspondence of transponder car key and engine control unit recognised. Concerned Terminals: Refer to test step :C-06 B3077 - Wrong Transponder Type detected Type of transponder car key not recognised.
Page 17 of 63 immobiliser control unit recognises whether a valid transponder car key (car key transmitter) is present, whether the car key is programmed, and which of the car key's five available memories has been programmed. Once car keys have been deleted and reprogrammed, this parameter value is only updated if communication is interrupted and reestablished. Otherwise, the diagnostic tester may indicate NO TRANSPONDER KEY, even though transponder car keys have been programmed.
Page 18 of 63 Ignition ON Programmed Note: The vehicle is supplied by the manufacturer with 2 programmed car keys. After a key has been deleted and programmed again, it is possible that it is placed at another of the five available memory places. Concerned Terminals: Yes:T06 T06 - Tester Display Transponder-Key 3 Status Work Order Description Ignition ON No:C-06 Nominal Value Not Programmed Note: The vehicle is supplied by the manufacturer with 2 programmed car keys.
Page 19 of 63 the five available memory places. Concerned Terminals: Yes:T08 T08 - Tester Display Transponder-Key 5 Status Work Order Description Ignition ON No:C-06 Nominal Value Not Programmed Note: The vehicle is supplied by the manufacturer with 2 programmed car keys. After a key has been deleted and programmed again, it is possible that it is placed at another of the five available memory places.
Page 20 of 63 If no request signal was registered, the diagnostic tester displays NOT RECEIVED. Concerned Terminals: 2 Yes:T11 T11 - Tester Display Security Wait Time Work Order Description No:C-07 Nominal Value Ignition ON Inactive Note: The security code is a password that permits access to the data stored in the immobiliser control unit. After incorrect input, there is a waiting period before the next attempt at programming can be made as a protection against unauthorised access.
Page 21 of 63 B-03 - Connect Diagnostic Tester and Establish Communication T01 - Connect Diagnostic Tester Work Order Description Nominal Value Before connecting the diagnostic tester, observe the instructions of the diagnostic tester operators manual Communication established and selected system recognised? Connect diagnostic tester: Ignition OFF Connect the diagnostic tester with the required adapter to the diagnostic link Ignition ON Engine OFF Select concerned electronic system and estab
Page 22 of 63 or Unknown ECU! Yes:T03 T03 - Check: Programming No:T06 Work Order Description Nominal Value Is the used diagnostic tester software up to date? Note: Refer to information about the current software version in the menu point - TIS 2000 News Yes:T04 T04 - Control Unit Information No:T05 Work Order Description Nominal Value Replace the following component: A17 Control Unit - Immobiliser Yes:T01 T05 - Program Software Work Order Description Nominal Value Program Software: Downlo
Page 23 of 63 Following functions must be performed in the given order: Refer to Table B-02 DATA LIST T12 Programmed Outputs Following functions can be performed by demand: Programming of immobiliser outputs: Refer to Table B-09 PROGRAMMING T02 Program Immobiliser Output Delete transponder car keys: Refer to Table B-08 ADDITIONAL FUNCTIONS T04 Erase Transponder-Keys Program transponder car keys: Refer to Table B-09 PROGRAMMING T03 Program Transponder-Key Replace engine control unit
Page 24 of 63 next test step Yes: B-05 - Trouble Codes T01 - Diagnostic Trouble Codes Work Order Description Nominal Value If any of the following trouble codes with status PRESENT are stored, perform the related actions.
Page 25 of 63 Yes: T03 - Connect Diagnostic Tester and Establish Communication Work Order Description Nominal Value Before connecting the diagnostic tester, observe the instructions of the diagnostic tester operators manual Connect diagnostic tester, select concerned Electronic System, establish communication and verify, that the correct control unit is installed: Refer to GMPT-E15, Z 22 SE Table B-05 Connect Diagnostic Tester and Establish Communication After successful test/fault repair proceed t
Page 26 of 63 B-01 DIAGNOSTIC TROUBLE CODE Select and enable diagnostic tester actuator test: Refer to Motronic M1.5.
Page 27 of 63 digits of the programmed Vehicle Identification Number (VIN). and This test can be used to read out the mechanical car key number. This is an identification number which can be used for exact allocation of car keys to vehicles. If a car key or car keys are lost, the mechanical car key number must be specified when new car keys are ordered. Ignition ON Press corresponding key in the system main menu to call up Additional Functions, select the desired test and confirm with ENTER .
Page 28 of 63 Press corresponding key in the system main menu to call up Additional Functions, select the desired test and confirm with ENTER . Follow the instructions in the diagnostic tester display. If the following display appears during the test, the reset has been completed successfully: Successfully Programmed ! Important: After resetting the electronic system has to be reselected.
Page 29 of 63 reselected. Concerned Terminals: Yes:T04 T04 - Tester Display Erase Transponder-Keys Work Order Description No:C-02 Nominal Value By means of this diagnostic tester function all transponder codes programmed into the immobiliser control unit are deleted. Neither of the two transponder car keys which belong to the vehicle and are supplied to the customer by the manufacturer will function after this.
Page 30 of 63 Work Order Description Nominal Value With this diagnostic tester function the reset engine- and/or immobiliser control units are programmed in order to match these control units to another. Note: Before programming the immobiliser signal into the engine control unit the diagnostic tester must receive the programming approval from the TIS. Before the first programming is called up after communication has been established, you must enter the security code.
Page 31 of 63 even if an anti-theft warning system is installed. Otherwise not erasable PRESENT trouble codes will be set. Note: Before the first programming is called up after communication has been established, you must enter the security code. The security code protects the control unit from unauthorised access. The valid code number is printed in the car pass.
Page 32 of 63 Before programming the transponder car keys, the diagnostic tester must receive the programming approval from the TIS. Before the first programming is called up after communication has been established, you must enter the security code. The security code protects the control unit from unauthorised access. The valid code number is printed in the car pass.
Page 33 of 63 car pass. Ignition ON Press corresponding key in the system main menu to call up Programming functions, select the desired test and confirm with ENTER . Follow the instructions in the diagnostic tester display.
Page 34 of 63 Read and record trouble codes Check for trouble codes with status INTERMITTENT or NOT PRESENT. If a trouble code is stored this may indicate the circuit which has the intermittent condition. Use the following table to obtain the concerned functional group and perform the following additional test steps, while performing the troubleshooting in the C-x tables. Refer to Table B-05 Trouble Codes Move the related connectors, wiring harness and components in order to find the failure.
Page 35 of 63 by turns, because this can cause an electromagnetic interference in a circuit. Use the TECH 31 or an oscilloscope to observe the wiring harness for disturbances. Operate the system under different conditions over a considerable time.
Page 36 of 63 G1 Battery Wiring harness connector (component side) terminal 30 & Ground Yes:T02 No:E14 T02 - Check: Short to Ground/Interruption of Voltage Supply Circuit Work Order Description Measure voltage between: X13 Diagnostic Link Wiring harness connector (wiring harness side) terminal 16 & Ground Nominal Value greater than 11 V Yes:T03 T03 - Check: Circuit Interruption of Ground Circuit Work Order Description Measure voltage between: X13 Diagnostic Link Wiring harness connector (wiring har
Page 37 of 63 side) terminal 9 & Ground Yes:T06 T06 - Check: Circuit Interruption of Ground Circuit Work Order Description Measure voltage between the following terminals: A17 Control Unit - Immobiliser Wiring harness connector (wiring harness side) terminal 9 & A17 Control Unit - Immobiliser Wiring harness connector (wiring harness side) terminal 4 Yes:T07 T07 - Check: Short to Voltage of Signal Circuit Work Order Description Ignition ON Measure voltage between the following terminals: A17 Contro
Page 38 of 63 Remove electrical component from socket: FB8 Fuse Check the following component for proper operation: FB8 Fuse Test okay? Yes:T10 No:T11 T10 - Check: Short to Ground/Interruption of Voltage Supply Circuit Work Order Description Measure voltage between: FB8 Fuse Input contact & Ground Yes:E08 T11 - Check: Component Work Order Description Insert new fuse FB8 and then check the fuse for proper operation.
Page 39 of 63 A13 Control Unit - Anti Theft Warning Unit A12 Control Unit - Central Locking A17 Control Unit - Immobiliser H1 Instrument Yes:E11 No:E12 Yes:E11 No:E12 T15 - Check: Short to Ground of Voltage Supply Circuit Work Order Description Disconnect wiring harness connector from: A4 Control Unit - Multec (Wiring Harness Connector X21 ) Insert new fuse FB8 and then check the fuse for proper operation.
Page 40 of 63 A13 Control Unit - Anti Theft Warning Unit A12 Control Unit - Central Locking A17 Control Unit - Immobiliser H1 Instrument T19 - Check: Short to Ground of Voltage Supply Circuit Work Order Description Disconnect wiring harness connector from: A5 Control Unit - Motronic (Wiring Harness Connector X31 ) Insert new fuse FB8 and then check the fuse for proper operation.
Page 41 of 63 Wiring harness connector (wiring harness side) terminal 6 E03 - Result: Short to Voltage Short circuit to voltage between: X13 Diagnostic Link Wiring harness connector (wiring harness side) terminal 7 & A17 Control Unit - Immobiliser Wiring harness connector (wiring harness side) terminal 6 E04 - Result: Interruption Circuit interruption between: A17 Control Unit - Immobiliser Wiring harness connector (wiring harness side) terminal 4 & Ground E05 - Result: Interruption Circuit interrupt
Page 42 of 63 A temporary current overload in the system behind fuse FB8 has occurred Important: In case of a temporary current overload, the cause for the blow of the fuse may be located in a circuit behind the control unit/component. E11 - Result: Defective Component If the nominal value is reached during one of the measurements, the component/control unit that has been disconnected immediately before that measurement is defective.
Page 43 of 63 M1 Starter Check the following circuit for proper operation: Terminal 31 Terminal 30 C-02 - Control Unit Hard- and Software T01 - Check: Diagnostic Trouble Code stored Work Order Description Nominal Value Is the following Diagnostic Trouble Code stored? B1000 Replace Electronic Control Unit (ECU) Yes:E01 T02 - Check: Programming Work Order Description Ignition ON Repeat programming Yes:E02 E01 - Result: Defective Component Defective component: A17 Control Unit - Immobiliser No
Page 44 of 63 control units are never reset and replaced at the same time. E03 - Result: Defective Component Defective component: K117 Control Unit - Immobiliser or A4 Control Unit - Multec Important: Reset concerned control unit (engine or immobiliser control unit) with diagnostic tester before replacing. Select immobiliser in the diagnostic tester and call up the corresponding test in the menu ADDITIONAL FUNCTIONS. Ensure that both control units are never reset and replaced at the same time.
Page 45 of 63 Ignition OFF Remove electrical component from socket: FB7 Fuse Check the following component for proper operation: FB7 Fuse Test okay? Yes:T03 T03 - Check: Interruption of Voltage Supply Circuit Work Order Description Ignition ON Measure voltage between the following terminals: FB7 Fuse Input contact & Ground Nominal Value greater than 11 V Yes:E02 T04 - Check: Component Work Order Description Ignition OFF Remove electrical component from socket: FL1 Fuse Check the fo
Page 46 of 63 Disconnect wiring harness connector from: S1 Switch - Starter Measure voltage between the following terminals: Wiring harness connector (wiring harness side) terminal 30 & Ground Yes:E03 T07 - Check: Component Work Order Description Ignition ON Insert new fuse FL1 and then check the fuse for proper operation.
Page 47 of 63 Before working on the pyrotechnical system: Ignition off Disconnect and mask battery negative terminal Wait 1 min until the capacitor in the control unit has discharged.
Page 48 of 63 Yes:T15 T15 - Check: Component Work Order Description Ignition OFF Disconnect wiring harness connector from: H1 Instrument Ignition ON Insert new fuse FB7 and then check the fuse for proper operation.
Page 49 of 63 Ignition ON Insert new fuse FB7 and then check the fuse for proper operation.
Page 50 of 63 & S1 Switch - Starter Wiring harness connector (wiring harness side) terminal 30 E05 - Result: Interruption Circuit interruption between: G1 Battery Wiring harness connector (wiring harness side) terminal 30 & FL1 Fuse Input contact E06 - Result: Defective Component Defective component: S1 Switch - Starter and/or Check the following circuit for proper operation: Terminal 15A E07 - Result: Defective Component Defective component: A1 Control Unit - Airbag E08 - Result: Short to Ground S
Page 51 of 63 FL1 Fuse Output contact & S1 Switch - Starter Wiring harness connector (wiring harness side) terminal 30 E12 - Result: System Overload A temporary current overload in the system behind fuse FL1 has occurred Important: In case of a temporary current overload, the cause for the blow of the fuse may be located in a circuit behind the control unit/component.
Page 52 of 63 Is the following information correct for the actual vehicle? Z 22 SE Yes:T02 No:T07 T02 - Check: Short to Voltage/Ground/Interruption of Signal Circuit Work Order Description Ignition OFF Disconnect wiring harness connector from: A4 Control Unit - Multec (Wiring Harness Connector X21 ) and Diagnostic tester Ignition ON Measure voltage between the following terminals: A4 Control Unit - Multec (Wiring Harness Connector X21 ) Wiring harness connector (wiring harness side) terminal 59 &
Page 53 of 63 Ignition ON Measure voltage between the following terminals: A4 Control Unit - Multec (Wiring Harness Connector X21 ) Wiring harness connector (wiring harness side) terminal 59 & Ground Yes:E01 T05 - Check: Short to Ground of Signal Circuit Work Order Description Ignition OFF Disconnect wiring harness connector from: A17 Control Unit - Immobiliser Ignition ON Measure resistance between: A17 Control Unit - Immobiliser Wiring harness connector (wiring harness side) terminal 2 &
Page 54 of 63 Work Order Description Ignition OFF Disconnect wiring harness connector from: A5 Control Unit - Motronic (Wiring Harness Connector X31 ) and Diagnostic tester Ignition ON Measure voltage between the following terminals: A5 Control Unit - Motronic (Wiring Harness Connector X31 ) Wiring harness connector (wiring harness side) terminal 2 & Ground Yes:T09 T09 - Check: Short to Voltage of Signal Circuit Work Order Description Ignition OFF Disconnect wiring harness connector fr
Page 55 of 63 Wiring harness connector (wiring harness side) terminal 2 & Ground Yes:E06 T11 - Check: Short to Ground of Signal Circuit Work Order Description Ignition OFF Disconnect wiring harness connector from: A17 Control Unit - Immobiliser Ignition ON Measure resistance between: A17 Control Unit - Immobiliser Wiring harness connector (wiring harness side) terminal 7 & Ground Yes:T12 T12 - Check: Interruption of Signal Circuit Work Order Description Measure resistance between the followin
Page 56 of 63 Defective component: A17 Control Unit - Immobiliser Important: Reset concerned control unit (engine or immobiliser control unit) with diagnostic tester before replacing. Select immobiliser in the diagnostic tester and call up the corresponding test in the menu ADDITIONAL FUNCTIONS. Ensure that both control units are never reset and replaced at the same time.
Page 57 of 63 Defective component: A17 Control Unit - Immobiliser Important: Reset concerned control unit (engine or immobiliser control unit) with diagnostic tester before replacing. Select immobiliser in the diagnostic tester and call up the corresponding test in the menu ADDITIONAL FUNCTIONS. Ensure that both control units are never reset and replaced at the same time.
Page 58 of 63 or Defective component: A17 Control Unit - Immobiliser Important: Reset concerned control unit (engine or immobiliser control unit) with diagnostic tester before replacing. Select immobiliser in the diagnostic tester and call up the corresponding test in the menu ADDITIONAL FUNCTIONS. Ensure that both control units are never reset and replaced at the same time.
Page 59 of 63 Yes:T02 T02 - Check: Programming Work Order Description Select and enable diagnostic tester programming: Program Transponder-Keys Yes:E01 T03 - Check: Diagnostic Trouble Code stored Work Order Description Work Order Description Work Order Description No:T03 Nominal Value No:T05 Nominal Value No:E03 Nominal Value Is the diagnostic trouble code B3077 with status PRESENT stored? Wrong Transponder Type detected Yes:E04 T06 - Check: Diagnostic Trouble Code stored Work Order Desc
Page 60 of 63 Try to start the engine with a spare car key Yes:T08 T08 - Check: Component Work Order Description Select and enable diagnostic tester programming: Program Transponder-Keys Program a new (never programmed) transponder car key Try to start the engine with the programmed car key Yes:E05 E01 - Result: Programming Previous programming was faulty E02 - Result: Defective Component Defective component: A17 Control Unit - Immobiliser Does the engine start? No:E07 Nominal Value Does
Page 61 of 63 The immobiliser control unit was replaced but not reset. or Defective component: A17 Control Unit - Immobiliser Important: Reset concerned control unit (engine or immobiliser control unit) with diagnostic tester before replacing. Select immobiliser in the diagnostic tester and call up the corresponding test in the menu ADDITIONAL FUNCTIONS. Ensure that both control units are never reset and replaced at the same time.
Page 62 of 63 Is the following information correct for the actual vehicle? Z 22 SE Yes:T02 T02 - Check: Interruption of Signal Circuit Work Order Description Ignition OFF Disconnect wiring harness connector from: A17 Control Unit - Immobiliser Disconnect wiring harness connector from: A4 Control Unit - Multec (Wiring Harness Connector X21 ) Measure resistance between the following terminals: A17 Control Unit - Immobiliser Wiring harness connector (wiring harness side) terminal 2 & A4 Control Uni
Page 63 of 63 Wiring harness connector (wiring harness side) terminal 13 Yes:E01 E01 - Result: Defective Component Defective component: A17 Control Unit - Immobiliser No:E03 Important: Reset concerned control unit (engine or immobiliser control unit) with diagnostic tester before replacing. Select immobiliser in the diagnostic tester and call up the corresponding test in the menu ADDITIONAL FUNCTIONS. Ensure that both control units are never reset and replaced at the same time.