Instructions / Assembly
MASTER CONTRACT: 263865
REPORT: 70030918
PROJECT: 80056731
Page No: 7
Date Issued: September 30, 2020
DQD 507.10 Rev 2020-07-02 © 2020 CSA Group. All rights reserved.
FACTORY TESTS
Factory testing to be in accordance with the Quality Control manual in reference to Clause 6 of the above
mentioned requirements.
The submitter shall ensure that the following factory tests are conducted at the frequency specified and the results
are documented and made available for review by CSA field services representatives:
Test Frequency
Test Fire Burner, Manifold & Control Assy. - Proper Operation 100%
Pass/Fail Criteria:
Valve shall turn freely
The burner flames shall carryover and burn at all ports
Manifold and Control Assembly – Gas Tightness 100%
Pass/Fail Criteria:
No leakage shall be observed
Manifold and Control Assembly – Gas Tightness
Burner Operating Characteristics 1 per 1000 per production lot
Pass/Fail Criteria:
The burner shall light without delay
The burner flames shall carryover and burn at all ports
Flames shall not flash outside the enclosure
The burner shall not flash back
Ignition and extinction shall occur without undue noise
There shall be no backpressure at the burner mixer face
Manual Ignition System (manual ignition device) 1 per 1000 per production lot
Pass/Fail Criteria
Ignition of gas at the burner ports shall occur within
4 seconds after gas is available at the burner ports.
Combustion 1 per 1000 per production lot
Pass/Fail Criteria:
CO shall not exceed 0.08 percent in an air-free sample.
SPECIAL INSTRUCTIONS FOR FIELD SERVICES
1. Component descriptions marked with either the "(INT)" or "(INT*)" identifiers may be substituted with
other components providing the requirements specified under the notes in the "Description" are complied
with.
2. Not Applicable
COMPONENT SPECIAL PICKUP
1. Component descriptions marked with the identifier "(CT)" are subject to annual pickup and Conformity
Testing.
2. Not Applicable