Service manual
Table Of Contents
- COVER
- CAUTION
- Safety precautions
- CONTENTS
- 1-1 Specifications
- 1-2 Handling Precautions
- 1-3 Installation
- 1-4 Maintenance mode
- 1-5 Trouble Shooting
- 1-5-1 Paper misfeed detection
- 1-5-2 Self-diagnosis
- 1-5-3 Image formation problems
- (1) No image appears (entirely white).
- (2) No image appears (entirely black).
- (3) Image is too light.
- (4) Background is visible.
- (5) A white line appears longitudinally.
- (6) A black line appears longitudinally.
- (7) A black line appears laterally.
- (8) One side of the copy image is darker than the other.
- (9) Black dots appear on the image.
- (10)Image is blurred.
- (11)The leading edge of the image is consistently misaligned with the original.
- (12)The leading edge of the image is sporadically misaligned with the original.
- (13)Paper creases.
- (14)Offset occurs.
- (15)Image is partly missing.
- (16)Fixing is poor.
- (17)Image is out of focus.
- (18)Image center does not align with the original center.
- (19)Image is not square.
- (20)Image contrast is low (carrier scattering).
- 1-5-4 Electrical problems
- (1) The machine does not operate when the main switch is turned on
- (2) The drive motor does not operate when (C200)
- (3) The scanner motor does not operate.
- (4) The toner feed motor does not operate
- (5) Cooling fan motor 1 does not operate
- (6) Cooling fan motor 2 does not operate
- (7) Cooling fan motor 3 does not operate
- (8) The drawer motor does not operate
- (9) The registration clutch does not operate
- (10) The upper paper feed clutch does not operate
- (11) The lower paper clutch does not operate
- (12) Paper feed clutch (ST) 1 does not operate
- (13) Paper feed clutch (ST) 2 does not operate
- (14) The bypass paper feed clutch does not operate
- (15) The cleaning lamp does not turn on
- (16) The exposure lamp does not turn on
- (17) The exposure lamp does not turn off
- (18) The fixing heater does not turn on (C610)
- (19) The fixing heater does not turn off
- (20) Main charging is not performed
- (21) Transfer charging is not performed
- (22) No developing bias is output
- (23) The original size is not detected
- (24) The original size is not detected correctly
- (25) The message requesting papaer to be loaded is shown when paper is present
- (26) The message requesting papaer to be loaded is shown when paper is present in the upper drawer
- (27) The message requesting papaer to be loaded is shown when paper is present in the lower drawer
- (28) The size of paper in the upper drawer is not displayed correctly
- (28) The size of paper in the upper drawer is not displayed correctly
- (29) The size of paper in the lower drawer is not displayed correctly
- (30) The printing width of the paper on the bypass is not detected correctly
- (31) A paper jam in the paper feed, paper conveying or fixing section is indicated when the main switch is turned on
- (32) The message requesting covers to be closed is displayed when the front cover, paper conveying unit and lower drawer left
- (33) Others
- 1-5-5 Mechanical problems
- 1-6 Assembly and disassembly
- 1-6-1 Precautions for assembly and disassembly
- 1-6-2 Paper feed section
- (1) Detaching and refitting the upper and lower paper feed pulleys
- (2) Detaching and refitting the bypass paper feed pulley
- (3) Detaching and refitting the left registration cleaner assembly
- (4) Detaching and refitting the right registration cleaner assembly
- (5) Detaching and refitting the bypass paper width switch
- (6) Adjustment after roller and clutch replacement
- 1-6-3 Optical section
- (1) Detaching and refitting the exposure lamp
- (2) Detaching and refitting the scanner wires
- (3) Detaching and refitting the laser scanner unit
- (4) Adjusting the skew and vertical shifting of the laser scanner unit
- (5) Detaching and refitting the ISU (reference)
- (6) Adjusting the position of the ISU (reference)
- (7) Adjusting the longitudinal squareness (reference)
- (8) Adjusting magnification of the scanner in the main scanning direction
- (9) Adjusting magnification of the scanner in the auxiliary scanning direction
- (10) Adjusting the scanner leading edge registration
- (11)Adjusting the scanner center line
- (12) Adjusting the margins for scanning an original on the contact glass
- 1-6-4 Main charging section
- 1-6-5 Drum section
- 1-6-6 Developing section
- 1-6-7 Transfer section
- 1-6-8 Cleaning section
- 1-6-9 Fixing section
- 1-7 Requirements on PCB Replacement
- 2-1 Electrical Parts Layout
- 2-2 Electrical parts layout
- 2-3 Operation of the PCBs
- 2-4 Appendixes
1-4-42
2AV/X
Description
Maintenance
item No.
1-4
U330 Setting the number of sheets to enter stacking mode during sort operation
Description
When sort copying is set to perform automatically in the output form setting of the user simulation, sets the
number of sheets at which the eject location is switched to the optional finisher (only when the finisher is
installed).
Purpose
To be set as required according to the number of copies the user makes.
Method
1. Press the start key. The screen for executing is displayed.
2. Set the number of sheets (o to 100) using the numeric keys or cursor right/left keys.
3. Press the start key. The setting is set.
Completion
Press the stop/clear key. The screen for selecting a maintenance item No. is displayed.
U332 Setting the size conversion factor
Description
Sets the factor for converting each paper size into A4/11" × 8
1
/
2
". The black ratio is converted for the A4/11"
× 8
1
/
2
" size using the factor set in this maintenance item. Values set are displayed in the user simulation.
Purpose
To set the factor to convert the black ratio of each paper size for A4/11" × 8
1
/
2
" size.
Method
1. Press the start key. The screen for selecting an item is displayed.
2. Select the paper size.
3. Change the setting using the cursor up/down keys.
The size conversion factor can be set separately for the copier mode (COPY), the printer mode (PRI)
and the fax mode (FAX) at the screen for setting the size conversion factor.
Metric models
Display
A3
B4
A4
B5
A5
B6
A6
POST
FOL
ECT
Setting range
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
2.0
1.5
1.0
0.7
0.5
0.5
0.5
0.5
1.5
1.0
2.0
1.5
1.0
0.7
0.5
0.5
0.5
0.5
1.5
1.0
Initial setting
COPY PRI FAX
2.0
1.5
1.0
0.7
0.5
0.5
0.5
0.5
1.5
1.0
Description
Size conversion factor for A3
Size conversion factor for B4
Size conversion factor for A4
Size conversion factor for B5
Size conversion factor for A5
Size conversion factor for B6
Size conversion factor for A6
Size conversion factor for postcard
Size conversion factor for folio
Size conversion factor for
non-standard sizes
Inch models
Display
11
×
17
8.5
×
14
8.5
×
11
8.5
×
5.5
ECT
Description
Size conversion factor for 11"
×
17"
Size conversion factor for 8.5"
×
14"
Size conversion factor for 8.5"
×
11"
Size conversion factor for 8.5"
×
5.5"
Size conversion factor for
non-standard sizes
Setting range
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
0.0 to 3.0
2.0
1.5
1.0
0.5
1.0
2.0
1.5
1.0
0.5
1.0
Initial setting
COPY PRI FAX
2.0
1.5
1.0
0.5
1.0
4. Press the start key. The setting is set.
Completion
To exit this maintenance item without changing the current setting, press the stop/clear key. The screen for
selecting a maintenance item is displayed.